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JVC TH-A5R User manual

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SERVICE MANUAL
No.21046
Dec. 2001
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
Safety precautions
Important for laser products
Preventing static electricity
Disassembly method
1-2
1-4
1-5
1-6
Wiring connection
Adjustment method
Description of major ICs
1-13
1-14
1-16~34
Contents
DVD DIGITAL CINEMA SYSTEM
TH-A5R
TH-A5R
Area suffix
B -------------------------- U.K.
E ------ Continental Europe
EN ------- Northern Europe
EV --------- Eastern Europe
EE ---- Russian Federation
SP-XCA5SP-XSA5 SP-XSA5
XV-THA5R SP-WA5
DIGITAL
SURROUND
DIGITAL
COMPACT
DIGITAL VIDEO
STANDBY
AUDIO/FM MODE
DSP VOLUME SOURCE
DVD DIGITAL CINEMA SYSTEM TH-A5R
STANDBY/ON
DISPLAY TV/VIDEO
TOP MENU
AUDIO
ON
TUNER PRESET
ENTER
VCR CHANNEL
TUNING
DVD FM/AM AUX MUTING
STANDBY/ON
VCR
VCR
CONTROL
MENU
TV
AUDIO/
FM MODE SUBTITLE
RETURN STEP
OFF
TV VOLUME
TV CHANNEL
VOLUME
B.SEARCH F.SEARCH
DOWN UP
REW FF
RM-STHA5R
DVD CINEMA SYSTEM
TH-A5R
1-2
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
TH-A5R
1-3
1. Service should be performed by qualified personnel only.
2. This equipment has been designed and manufactured to meet international safety standards.
3. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
4. Repairs must be made in accordance with the relevant safety standards.
5. It is essential that safety critical components are replaced by approved parts.
6. If mains voltage selector is provided, check setting for local voltage.
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer. Replacement parts must be identical to
those used in the original circuits.
2. Any unauthorised design alterations or additions will void the manufacturer's guarantee ; furthermore the
manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom.
3. Essential safety critical components are identified by ( ) on the Parts List and by shading on the
schematics, and must never be replaced by parts other than those listed in the manual. Please note
however that many electrical and mechanical parts in the product have special safety related
characteristics. These characteristics are often not evident from visual inspection. Parts other than
specified by the manufacturer may not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
(U.K only)
TH-A5R
1-4
Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
!Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
TH-A5R
1-5
Preventing static electricity
1.Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2.About the earth processing for the destruction prevention by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
4.Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to detach the substrate.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
Solder is put up before the card
wire is removed from connector
on the pick up board as shown in
Figure.
(When the wire is removed
without putting up solder, the CD
pick-up assembly might destroy.)
Please remove solder after
connecting the card wire with
when you install picking up
in the substrate.
1.
2.
DVD loading
mechanism
DVD loader board
Pick up board
Card wire
Short land
Connector
DVD mechanism assembly (bottom side) (These two points are
soldered respectively,
and are made to
short-circuit)
TH-A5R
1-6
Remove the four screws Aattaching the top cover
on the both sides of the body.
Remove the two screws Bon the back of the body.
Remove the top cover from behind in the direction of
the arrow while pulling both sides outward.
1.
2.
3.
Disassembly method
Removing the top cover (See Fig.1)
Prior to performing the following procedure, remove
the top cover.
Remove the one screw aand remove the earth wier.
Remove the three screws Cattaching the front panel
assembly on the bottom of the body.
Remove the two screws Dattaching the front panel
assembly on the both sides of the body.
Remove the claw1, claw2 and claw3, and detach the
front panel assembly toward the front.
Disconnect the card wire from the connector DW20
on the DSP board.
1.
2.
3.
4.
5.
Removing the front panel assembly
(See Fig.2A, 2B and 3)
Prior to performing the following procedure, remove
the top cover.
Cut off the tie band, if needed.
Disconnect the power cord from the connector CW1
on the main board and pull up the cord stopper
upward.
Notes: The power cord is exchangeable.
1.
2.
Removing the power cord (See Fig.4)
D
(both side)
Claw2 (both side)
Fig.1
Fig.2A
Fig.2B
Fig.3
Fig.4
A 2
B
Top cover
CC
Claw1
Power cord
stopper
Power cord
Tie band
Front panel assembly
(bottom side)
Front panel
assembly
Front panel assembly
(Inner side)
Rear panel
Claw3
DSP board
Display board
a
(fixing the earth wire)
DW20
CW1
TH-A5R
1-7
Prior to performing the following procedure, remove
the top cover and power cord.
Disconnect the harness from the connector NW11 on
the DSP board.
Remove the two screws F, four screws G, and five
screws Iattaching the each boards to the rear panel.
Remove the three screws Jattaching the rear panel
on the back of the body.
1.
2.
3.
Removing the rear panel (See Fig.7 and 8)
Removing the tuner pack (See Fig.7 and 8)
Prior to performing the following procedure, remove
the top cover.
Disconnect the card wire from the connector CON01
on the tuner pack.
Remove the two screws Fattaching the tuner pack
to the rear panel.
1.
2.
Removing the fan motor (See Fig.7 and 8)
Prior to performing the following procedures, remove
the top cover .
Disconnect the harness from the connector NW11 on
the DSP board .
Removing the two screws Hattaching the fan motor
on the rear panel.
1.
2.
Prior to performing the following procedure, remove
the top cover.
Disconnect the card wire from the connector VW2 on
the jack board.
Remove the four screws Gattaching the jack board
to the rear panel.
Disconnect the connector VW1 on the jack board
and pull up the jack board.
1.
2.
3.
Removing the jack board (See Fig.7 and 8)
Removing the DVD mechanism assembly
(See Fig.5 and 6)
Prior to performing the following procedure, remove
the top cover.
Disconnect the card wire from the connector J14 and
J21 on the DVD MPEG board.
Remove the two screws Eattaching the DVD
mechanism assembly and pull up with drawing out.
Disconnect the harness from the connector J2 on the
DVD loader board.
1.
2.
3.
F
JJJ
G
H
I
J2
Fig.5
Fig.6
Fig.8
Fig.7
DVD mechanism
assembly
Tuner pack
Jack
board
DSP board
Fan motor
NW11
(on the
DSP board)
VW2
VW1
CON01
Rear panel
E
Rear panel
Rear panel
DVD mechanism assembly
J14
J21
DVD
MPEG
board
DVD loader board
TH-A5R
1-8
Prior to performing the following procedure, remove
the top cover, front panel assembly, DVD
mechanism assembly, jack board and DSP board.
Disconnect the card wire from the connector CW4
and CW8 on the main board.
Disconnect the harness from the connector CW3 on
the main board.
Remove the five screws Iattaching the speaker
terminals and jack to the rear panel (see fig.7).
Remove the six screws K1 (short) and one screw K2
(long) attaching the main board.
When the rear panel is not removed, pull up the
main board from front side.
1.
2.
3.
4.
5.
Prior to performing the following procedure, remove
the top cover, front panel assembly, DVD
mechanism assembly, jack board, DSP board and
main board.
After removing the solder part soldered to the main
board, remove each screw and remove the heat sink
from Power transistor.
After removing the solder part soldered to the main
board, remove each screw and remove the heat sink
from Power IC.
1.
2.
Removing the main board (See Fig.10)
Prior to performing the following procedure, remove
the top cover, front panel assembly and jack board.
Untied the harness band and disconnect the harness
from the connector CW2 on the main board.
Disconnect the harness from the connector NW11 on
the DSP board.
Disconnect the card wire from the connector VW12
on the DSP board.
Pull up the DSP board from the front side upwards
disconnecting the connector DW10, DW13, DW14
and DW15.
1.
2.
3.
4.
Removing the DSP board (See Fig.9)
Removing the power transistor & power IC
(See Fig.10 and 11)
Fig.9
Fig.10
Fig.11
K2
K1
K1
Harness band
CW2
NW11
DW10DW13
CW3 Power ICs
Solder part
Solder part
(Power IC is fixed)
Solder part Solder part
Heart sink
(to which power IC is attached)
Heart sink
(to which
power
transistor
is attached)
CW4
CW8
DW14DW15
VW12
DSP board Main board
(Rear panel side)
(Front panel side)
Main board
Main board
(Reverse side )
(Each power transistor is fixed)
TH-A5R
1-9
1.
2.
3.
Prior to performing the following procedure, remove
the top cover, front panel assembly and DSP board.
Disconnect the harness and card wire from the
connector PW1, PW2 and PW5 on the DVD power
board.
Remove the one screw L1 (short) and two screws L2
(long) attaching the DVD power board.
1.
2.
Removing the DVD power board
(See Fig.12)
Removing the power transformer
(See Fig.12)
Prior to performing the following procedure, remove
the top cover.
Cut off the tie band fixing the harness, if needed.
Disconnect the harness from the connector CW2 on
the main board (see fig.9) and PW1, PW2 on the
DVD power board.
Remove the four screws Mattaching the power
transformer.
Prior to performing the following procedure, remove
the top cover and the front panel assembly.
Disconnect the card wire from the connector FW1 on
the display board.
Remove the five screws Aattaching the display
board on the inner of the front panel assembly.
Remove the four screws Battaching the switch
board on the inner of the front panel assembly.
Disconnect the harness from connector FW2 on the
display board, if needed.
1.
2.
3.
4.
Removing the display board & switch
board (See Fig.1 and 2)
<Front panel assembly section>
Prior to performing the following procedure, remove
the top cover, front panel assembly, display board
and switch board.
Remove the switch buttons, if needed.
Remove the three screws Cattaching the front
window on the front panel.
Remove the eight claws fixing the front window on
the front panel.
1.
2.
3.
Removing the front window
(See Fig.2 and 3)
Fig.12
L1
L2 M
Tie band
PW1
PW5
PW2
DVD
power
board
Power
transformer
Fig.1
Fig.2
Fig.3
Front panel assembly
(inner side)
Claw
Switch board
Switch button
B
CCC
FW2
FW1
A
Front panel assembly (front side)
Front window
Display board
TH-A5R
1-10
Removing the DVD loader board
(See Fig.1 to 3)
Prior to performing the following procedure, remove
the top cover, DVD mechanism assembly and DVD
loader board.
Remove the two screws B and remove the bracket.
Remove the one screw Cfixing the DVD loading
mechanism.
Move the lever in the direction of the arrow X.
Remove the DVD loading mechanism from the DVD
mechanism assembly by moving it in the direction of
the arrow Y.
1.
2.
3.
4.
Removing the DVD loading mechanism
(See Fig.4)
Prior to performing the following procedure, remove
the top cover and DVD mechanism assembly.
Disconnect the card wire from the connector J6 on
the DVD MPEG board.
Disconnect the harness from the connector on the
motor board.
Disconnect the harness from the connector J5 on the
DVD loader board.
Remove the four screws Aattaching the DVD loader
board to DVD mechanism assembly.
Disconnect the card wire from the connector U9 on
the DVD loader board.
CAUTION!! (see fig.3)
Before removing the card wire which
connects the pickup board and DVD loader
board, solder the two soldering parts and
make it short-circuit.
Moreover, while having removed the card
wire, don't remove these solder.
ONE POINT
How to eject the DVD tray manually
(see fig.2)
The white lever of the mark is moved in
the direction of the arrow. Then, the tray will
be opened.
Moreover, the tray is separable from a DVD
mechanism assembly by removing two
screws of the mark (see fig.1) and drawing
out the tray.
1.
2.
3.
4.
5.
<DVD mechanism assembly section>
Fig.1
Fig.2
Fig.3
Fig.4
DVD MPEG board
Connector
Soldering parts
Pick up
board
DVD loading
mechanism
Motor board
Motor board
DVD mechanism assembl
y
(top side
)
DVD mechanism assembl
y
(bottom side
)
DVD mechanism assembl
y
(bottom side
)
DVD loading
mechanism
DVD loader board
J6
J5
U9
A
C
B
X
Y
Bracket
Lever