Kioti UD25-A0008A User manual

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Printed in Korea. JUN. 2020
SERVICE SUPPORT DIVISION / DAEDONG INDUSTRIAL Co.,Ltd.
35, Nongongjungang-ro 34-gil Nongong-eup, Dalseong-gun, Daegu, KOREA 42984
Tel:[phone] Fax:[phone]
http://www.daedong.co.kr
KIOTI TRACTOR DIVISION / DAEDONG-USA, Inc.
6300 Kioti Dr. Wendell, NC 27591
Toll Free:1877-GO-KIOTI
Tel:[phone] Fax:[phone]
http://www.kioti.com
DAEDONG KIOTI EUROPE B.V
Koerilenstraat 2, 3199LR, Maasvlakte-Rotterdam The Netherlands
Tel:[phone]
http://www.kioti.eu
INSTALLATION
INSTRUCTIONS
HYDRAULIC DUMP KIT - T
1. PACKING LIST & ACTUAL IMAGE
2. GENERAL SAFETY INFORMATION
3. INSTALLATION INSTRUCTION
UD25-A0008A UD25-A0009A
1600XDR-2
K92400-EU
K92400-LA
K92400SW
XS2000
1600XDR-4
K92440-EU
K92440-LA
K92440SW

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1. PACKING LIST & ACTUAL IMAGE
NO. Part No. Description Q'TY Remark
UD25-A0008A UD25-A0009A
1 U3400-34211 HYDRAULIC VALVE ASS`Y - C 1 1
2 U3215-32252 ADAPTOR - CONTROL VALVE 1 1
3 05411-00630A PIN, SPRING 1 1
4 T4810-46971 TUBE, CONNECTING 1 1
5 T4715-47071 TUBE, CONNECTING 1 1
6 T2350-66161 ELBOW 2 2
7 04512-50100A WASHER, SPRING 2 2
8 02176-50100A NUT 3 3
9 UD25-0012B ASS`Y HOSE, CYLINDER HYDRAULIC - A 1 1
10 UD25-0013A ASS`Y HOSE, CYLINDER HYDRAULIC - B 1 1
11 T2198-82561 BAND, CORD 1 1
12 UD25-0007A ASS`Y HOSE, HYDRAULIC - C1 1 -
UD25-0030A - 1
13 UD25-0002A HOSE, DRAIN 1 -
UD25-0027A - 1
14 F6800-91851 BAND, HOSE 2 2
15 T2198-82561 BAND, CORD 4 1
16 UD25-0017A ASS`Y CYLINDER, HYDRAULIC - DUMP 1 1
17 UD25-0016A PIN, CYLINDER 1 1
18 U3215-32972 PIN, JOINT 1 1
19 04013-50200A WASHER, PLAIN 4 4
20 05515-51600A PIN, SNAP 2 2
21 U3215-32001 ORIFICE 1 1
22 T4620-66161 TUBE, CONNECTING 1 1
23 06613-10010A NIPPLE, GREASE 1 1
24 T2610-39882 GRIP 1 1
25 UD22-12ACB HYDRAULIC LEVER COVER ASS`Y 1 1
26 U3215-81552 SCREW 2 2
27 UD22-
11AAA.03 DUMP LEVER ASS`Y, COMPLETE 1 -
28 U3215-85711 LABEL WARNING, HYDRAULIC LEVER LOCK 1 1
29 U3215-85491 LABEL, DOUBLE ACTING LEVER ENG 1 1

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12
14
13
15
5
4
1
3
2
6
9
20
19
16
18
19
17
23
21
22
19
19
20
26
25
8
7
10
11
24
27
8
26
28 29
U20SJ01A

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2. GENERAL SAFETY INFORMATION
This symbol means ATTENTION! YOUR SAFETY IS INVOLVED.
The message that follows the symbol contains important information about safety. Care-
fully read the message.
BEFORE SERVICING AND REPAIRING
1. Read all safety instruction in this manual and be aware of safety decal locations on your machine.
2. Thoroughly clean your work area and the machine.
3.Makesurethemachineisonrmandlevelgroundandthattheparkingbrakeisset.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a "DO NOT OPERATE" tag in the operator station.
WORKING SAFETY
1.Do not operate or service the machine while under the inuence of alcohol, medications, or other
sustances.
2.Neverwearloosettingclothingandalwaysusesafetyequipmentappropriatetothejob.
3. Never use improvised tools, parts or procedures. Use only recommended tools appropriate to the
work.
4. Extra care should be taken to work safely when servicing is done by two or more persons.
5. Always support the machine with safety stands rated for the weight of the machine. Never work under
a machine that is supported solely with a jack.
6. Do not touch any rotating or hot parts while the engine is running.
7.Escaping uid (hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying
pressure.
DISPOSE OF FLUIDS PROPERLY
1.Observerelevantenvironmentalprotectionregulationswhendisposingofoil.NEVERpouruidsonto
the ground, down a drain, or into any body of water.

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U20SJ05A
U20SJ06A
5. Connect the hydraulic hose ass'y (12) to the
hydraulic valve ass'y and drain hose (13) to
the hydraulic valve connecting tube. Then,
secure it with the hose band (14).
3. INSTALLATION INSTRUCTION
1. Park the vehicle on firm and level ground.
Then, engage the parking brake and stop the
engine.
2. After lifting the deck ass’y, install the deck
drop protection rod (A) to remove the gas
spring (B) safely.
U20SJ02A
U20SJ03A
U20SJ04A
3. Install the connecting tubes (4, 5) to the
hydraulic valve ass'y (1).
4. Install the control valve adaptor (2) to the
hydraulic valve with the spring pin (3).
6. Install the hydraulic valve ass'y (A) (it
assembled in Step 5) to the main frame of
the rear axle and tighten the spring washers
(7) and nuts (8).
U20SJ07A

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U20SJ11A
U20SY02A
U20SY01A
7. After installing the elbow (6) to the hydraulic
valve body, connect the hydraulic cylinder
hose B (10) and hydraulic cylinder hose A (9)
to the elbow. Then, move the hoses to the
hydraulic cylinder side.
9. Install the hydraulic cylinder ass'y (it assembled
in Step 8) to the main frame section and secure
it with the cylinder pin (17), grease nipple (23),
plain washer (19) and snap pin (20) in order.
Also, insert the joint pin (18) and secure it
with the plain washer (19) and snap pin (20)
from the deck section.
Then, connect the hydraulic cylinder hose.
8. Install the orifice (21) and connecting tube
(22) to the hydraulic cylinder (16).
U20SJ10A 10. Remove the middle outer fender and install
the hydraulic lever (27) on the frame.
Installation angle of cylinder hydraulic
hose assembly
・
REMARKS
CYLINDER
HYDRAULIC
HOSE A
CYLINDER
HYDRAULIC
HOSE B
COUPLING
ANGLE : 45˚
COUPLING
ANGLE : 45˚
U20SU03A
U20SU02A
FOR UD25-A0008A KIT

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U20SJ14A
11.
Connect the dump cable to the dump
lever and control valve adaptor with the
plain washer and snap pin. Then, tighten
the dump cable nut from the control valve
bracket (A) to secure.
REMARKS
U3400-34211
HYDRAULIC VALVE ASS`Y - C
UD25-0012B
CYLINDER HYDRAULIC
HOSE- A
T2198-82561
CORD BAND
UD25-0013A
CYLINDER
HYDRAULIC
HOSE- B
LOWERING PORT
LIFTING PORT
OIL TANK IN
TORQUE GENERATOR OUT
U20SY03A

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U20SU04A
12. After reinstalling the fender middle outer (it
assembled in Step 11), install the hydraulic lever
cover and tighten the screws (26).
Install the nut (8) and grip (24) to the dump
lever and tighten the nut (8).
REMARKS
2
1
2
1
A
3
2
20
1
103
M24WB27A
The dumping valve is a double acting type and
has a detent-oating function. When the valve
lever is operated to the cylinder extending
direction (1), the cargo bed is lifted. Operating
the valve lever to the cylinder retracting
dire ction (2) low e rs the cargo bed. Also,
pushing the valve lever to the one step further
from the retracting position xes the lever to the
oating position (3). In the oating position, the
engine doesn`t need to be started as the cargo
bed can be lifted without the hydraulic oil.
Turning the shift lever (A) on the side block
counterclockwise (2) opens the hydraulic oil
passage to the dump cylinder so that the cargo
bed can be lifted up to the floating position
manually. On the other hand, turning the shift
lever clockwise (1) blocks the upper hydraulic
oil passage to the dump cylinder with the check
valve, preventing oil ow. This state can protect
M24WB09A
M24WB10A
the hydraulic circuit from shock coming from the
deck and promotes stable driving while driving
on a bumpy road. Therefore, turn the shift lever
counterclockwise for manual dump operation
and clockwise for driving.