Knaack CART ARMOUR CA-01, CART ARMOUR CA-02 User manual

INSTALLATION MANUAL
JOBSITE STORAGE SOLUTIONS
ALWAYS ON THE JOB™
CART ARMOUR™
CA-01, CA-02 and CA-03
CA-01 DESIGNED TO FIT RUBBERMAID CART #4520-88 / #4520-10
CA-02 DESIGNED TO FIT RUBBERMAID CART #9T66-00
CA-03 DESIGNED TO FIT RUBBERMAID CART #9T67-00
RUBBERMAID is a trademark of its respective owner.
There is no affiliation, sponsorship or association between Knaack LLC and said owner.
CA-01
CA-02
CA-03
PATENT PENDING

Manufacturer disclaims all liability for injuries to persons or property resulng
from any unintended use of this product.
NOTICE
• DO NOT store fuels, flammables or any hazardous materials in this cart.
• USE this cart to store and transport electrical tools, hand tools and work related
equipment and materials
• DO NOT sit or stand on cart or place any ladder or other device to gain additional
height above the cart.
• Always secure or block cart wheels to prevent any unintended movement.
• Cart doors must be locked when transporting.
• Cart must be tied down when transporting in any vehicle.
DANGER
Tools Required
• HAMMER
• ELECTRIC DRIVER
• 7/16” SOCKET
• 5/16” SOCKET
• 3/8” WRENCH
• 7/16” WRENCH
Parts List
• CORNER CLAMPS QTY. 4
• END PANELS QTY. 2
• BACK PANEL QTY. 1
• DOOR PANEL QTY. 1
• LEFT FRONT PANEL QTY. 1
• RIGHT FRONT PANEL QTY. 1
• DOOR LATCH QTY. 1
• GROMMET QTY. 1
Bolt Kit #32-00043
• NUT ¼-20 WHIZ QTY. 20
• SCREW 10-24x1/2 HEX WSHR HD QTY. 5
• NUT 10-24 WHIZ QTY. 5
• CARRIAGE BOLT ¼-20x5/8 QTY. 20
USER SUPPLIED ITEM:
• PADLOCK (requirements: shackle diameter must be able to fit through the Door Catch/Latch brackets, and length of
shackle must not be too long as to prevent installation into the door pocket.)
Any modificaon or unintended use of this product shall immediately
void all manufacturer warranes. Manufacture disclaims all liability
for injuries to persons or property resulng from any modificaon to,
or unintended use of this product.
CAUTION

ASSEMBLY:
BACK PANEL INSTALL:
ON A LONG SIDE OF THE
CART, LET THE BOTTOM OF
THE BACK PANEL REST ON
THE LEDGE OF THE CART.
USING A CORNER CLAMP
ATTACH THE PANEL TO THE
CLAMP, USING TWO CARRIAGE
BOLTS AND TWO 1/4-20 WHIZ
NUTS. HAND TIGHTEN AT THIS
POINT.
REPEAT THE PROCESS ON
THE OTHER SIDE.
BACK PANEL
CORNER CLAMP
REST ON LEDGE
BACK PANEL
REST ON
LEDGE
END PANEL
END PANEL INSTALL:
ON A SHORT SIDE OF THE
CART, LET THE BOTTOM OF
THE END PANEL REST ON
THE LEDGE OF THE CART.
ATTACH THE END PANEL TO
PREVIOUSLY INSTALLED
CORNER CLAMP. USING TWO
CARRIAGE BOLTS AND TWO
1/4-20 WHIZ NUTS. HAND
TIGHTEN AT THIS POINT.
REPEAT THE PROCESS ON
THE OTHER SIDE.

FRONT CORNER CLAMPS:
INSTALL THE REMAINING
TWO CORNER CLAMPS ON
EACH OF THE FRONT
CORNERS USING THREE
1/4-20 CARRIAGE BOLTS
AND THREE 1/4 WHIZ NUTS.
ATTACH THE DOOR LATCH:
USING TWO 1/4-20 CARRIAGE
BOLTS AND TWO 1/4 WHIZ
NUTS. HAND TIGHTEN AT
THIS POINT.
BOTTOM
TOP
TOP

ATTACH FRONT SIDE PANELS:
ATTACH THE FRONT PANEL (WITH
DOOR LATCH) TO THE LEFT FRONT
LEG OF THE CART. ATTACH THE LEFT
SIDE FRONT PANEL USING THREE
1/4-20 CARRIAGE BOLTS AND THREE
1/4 WHIZ NUTS. HAND TIGHTEN
AT THIS POINT.
REPEAT THE PROCESS ON THE
RIGHT SIDE FRONT PANEL.
ATTACH DOOR:
ATTACH THE DOOR TO THE
RIGHT SIDE FRONT PANEL USING
FIVE #10-24 X 1/2” SCREWS AND
FIVE #10-24 WHIZ NUTS AS SHOWN.
TIGHTEN USING 5/16” SOCKET
AND 3/8” WRENCH.

ADJUST THE FRONT AND SIDE PANELS
SIDE TO SIDE. ADJUST THE DOOR
LATCH UP AND DOWN, UNTIL IT IS
ALIGNED AND PADLOCK IS ABLE TO
BE INSTALLED.
TEST PADLOCK FOR FUNCTIONALITY.
ADJUST AS NEEDED.
ONCE ADJUSTED, TIGHTEN THE DOOR
LATCH BOLTS USING 7/16” WRENCH,
AND TIGHTEN ALL THE FASTENERS USING
ELECTRIC DRIVER WITH 7/16” SOCKET.
LATCH ADJUSTMENT:
LATCH ADJUSTMENT:

GROMMET INSTALL (OPTIONAL):
CHOOSE WHICH END YOU WOULD LIKE THE GROMMET INSTALLED, THEN USING A HAMMER,
TAP ON THE KNOCKOUT AND INSTALL THE GROMMET PROVIDED.
PADLOCK STORAGE:
A HOLE HAS BEEN PROVIDED
FOR HANGING PADLOCK WHEN
NOT IN USE.
BUILT-IN HANDLE:
A RECESSED HANDLE HAS BEEN
BUILT INTO PADLOCK HOUSING.

PN 14-00019 ©2017 WERNER CO. REV A 11/17
REPLACEMENT PARTLIST
PART # DESCRIPTION FITS MODEL(S)
72243 REPLACEMENT END CA-01
72260 REPLACEMENT BACK CA-01
72245 REPLACEMENT FRONT RIGHT SIDE CA-01
72246 CLAMPS-SET OF 4 CA-01, CA-02, CA-03
72247 REPLACEMENT FRONT LEFT SIDE CA-01
72248 REPLACEMENT END CA-02
72261 REPLACEMENT BACK CA-02
72250 REPLACEMENT FRONT LEFT SIDE CA-02, CA-03
72251 REPLACEMENT FRONT RIGHT SIDE CA-02, CA-03
72252 REPLACEMENT END CA-03
72253 REPLACEMENT BACK CA-03
72254 LOCK TAB CA-01, CA-02, CA-03
72255 REPLACEMENT DOOR CA-01
72262 REPLACEMENT DOOR CA-02
72257 REPLACEMENT DOOR CA-03
72258 BOLT KIT CA-01, CA-02, CA-03
Knaack LLC
ATTN:Warranty Claims
420 E. Terra Cotta Avenue Crystal Lake, IL 60014
www.knaack.com
1-800-456-7856
©2017 Knaack LLC
70181 GROMMET CA-01, CA-02, CA-03