KOMMAN 2500 User manual

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
1
KOMMAN AUTOMATIC CARPET
WASHING MACHINES
2500/3500/4300 MODELS
USER MANUAL

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
2
CONTENTS
1.) Product description and technical information
2.) Transportation and mounting
3.) Electricity
4.) Operating of machine
5.) Warnings and precautions
6.) Operator
7.) Maintenance instruction
8.) Technical service
9.) Washing capacity

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
3
1.) Product description and technical information
ATAK K2500
Supply voltage: 380 V
Frequency: 50 Hz
Maximum Power: 18 KW
Dimensions: 3100 mm x
3370 mm x 1820 mm
Weight: 1850 kg
ATAK T3500
Supply voltage: 380 V
Frequency: 50 Hz
Maximum Power: 18 KW
Dimensions: 4280 mm x
3370 mm x 1820 mm
Weight: 2250 kg
ATAK XL4300
Supply voltage: 380 V
Frequency: 50 Hz
Maximum Power: 18 KW
Dimensions: 5180 mm x
3370 mm x 1820 mm
Weight: 2700 kg
2.) Transportation and mounting
2.1) Transportation
The machine should be brought into the area where the machine is to be
operated with a forklift or a crane. The carpet transport cart and the soaking
pool should be transported externally from the machine.
All safety precautions should be observed at the moment of transport. The
machine should be transported in working position.
Damage incurred during transport is not scoped by the warranty.
2.2) Mounting
The machine should be placed on a flat surface.
The machine should be placed in a place where the operator can operate
comfortably.
All occupational health and safety precautions should be applied.

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
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3.) Electricity
The residual current device, RCD (30mA protection) should be connected to the
input of the panel where the machine will receive energy.
After connecting an additional PE line to the machine chassis, the necessary
earth continuity test should be applied.
The user is responsible for the damage, risks and hazards that may occur as a
result of not carrying out this test.
The supply of the machine should be as indicated on the nameplate.
If your machine is away from the control panel, the mobile cable used for
connection purposes should be in accurate cross-sectional area, new and
certified.
Before energizing the machine, breakers, cables etc. should be checked.
If any component is damaged, it should be repaired.
The electrical installation to which the machine is to be connected should
comply with the standards and must be checked by a specialist.
When the machine is first started or during operation, if electric motors are
overheated or the motors do not get into full speed or the motors are reversed,
then the main disconnecting device should be turned OFF, and the controls
need to be done again.
Faults caused by connection faults and fluctuations in the electricity supply are
not scoped by the warranty.
4.) Operating the machine and washing
4.1.) Operating the machine
Two people are needed to operate the machine. First one should give the
carpet to the machine from front side and control the functions. The second
one should make the first roll to washed carpet behind the machine, the
second person also puts the carpet to transport trolley. (See Figure 1).
After your machine meets the above requirements, the carpet to be washed is
brought closer to the machine by using the carpet transport trolley.

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
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By using the buttons on the machine display panel, the disc brush trolley, the
middle roller brush and the roller smoothing system are activated.
The position and rotation speed of the brushes in the disc brush trolley are set.
Then, according to the condition of the carpet, the roller rake speed and the
belt rotation speed can be adjusted.
The water inlet quantities are adjusted according to the pollution conditions of
the carpets by the valves in the machine water inlet. Detergent valves on the
disc brushes are optimally adjusted according to the pollution condition of the
carpets and the amount of detergent.
The machine is ready for washing with the whole system starting to work at the
desired speed and direction.
Use of the machine
Figure 1 Carpet Cleaning Process
Machine should be used with two people when carpet washing process is done.
The person at the front of the machine starts the machine. The operator
ensures that the brushes and the band are operated in the desired direction
and speed, then give the carpet to the machine and initiate the washing
process. The person behind the machine waits for the incoming carpet to come
to the collector rollers. With the arrival of the carpet, it makes the first roll and
then waits for the carpet to be collected in the collector rollers. The user takes
the collected carpet to the transport cart and takes it to the squeezing
machine.
4.2.) Washing

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
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If the carpet, which is approached to the machine by using a carpet trolley, is
very dirty, the stains on the carpet are softened by using the carpet wetting
pool. After the carpet is placed in the working machine, the machine washing
process is expected to end.
After the washing process is finished, the carpet rolled by the rollers is taken
from the machine. The carpet conveyed from the machine is transported to the
squeezing/spinning machine by the trolley.
4.3.) Security Precautions
The operator is responsible for all safety precautions to be taken during the
operation of the machine.
The operator must ensure that there is no electrical leakage in the environment
where the machine is operating.
5.) Warnings and Precautions
Before using your machine, check whether the machine has been damaged or
not.
Please read the user manual carefully before using the machine. Use and
maintenance of the machine should be performed by authorized persons. The
machine must be used after all the necessary conditions are provided. It is
recommended not to exceed the working capacity of the machine.
If the machine is used very intensively, after four hours of operation, the
machine should be rested for half an hour. When carpet washing is performed,
hand washing must not be performed manually when machine is running in any
part of machine due to base difference. Manual intervention may cause
serious injury. In such cases, the machine should be stopped completely and
the band should be used to adjust the direction of rotation of the tape on the
display box. Thus, the carpet is removed from the place where it is stuck.
Even though the disc brush system is set to the maximum pressure point with
limit condition, these brushes should not be pressed on thick carpets. Doing so
may damage the substrate of the machine (See Figure 2).

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
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Figure 2 Stance of Upright Brushes on Carpet
Disc brushes on the carpet should be as shown in the figure. The brushes must
be in an upright position when the carpet and disc brushes come into contact.
Since the pressing of the brushes will damage the bottom of the machine,
attention should be paid to the shape of the brushes.
ATAK SERIES GENERAL VIEW

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
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ATAK SERIES DETAIL VIEW

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
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ATAK SERIES DISC BRUSH GENERAL VIEW

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
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ROLL RAKE GENERAL VIEW

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
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SCREEN BOX BUTTONS AND DUTIES
Emergency Button
Use to stop the machine in case of
emergency. There are two pieces on
the machine. One of them is on the
display box and the other on the right
rear of the machine.
Direction Button
Two pieces on the display box. One of
them is used to adjust the direction
of rotation of the tape and the other
to adjust the position of the disc
brushes.
Speed Adjustment Button
There are 3 units on the machine display panel.
One of them is the band rotation speed adjustment, the second is the disk
brush rotation speed adjustment, and the third one is used for speed
adjustment.
Stop Button
It is the button used to stop the
machine.
Start Button
It is the button used to operate the
machine.
It is recommended that the roller rake not run too fast. The machine should not
be used for cleaning of different products other than carpets.
In the event of an emergency, the machine must be stopped using the display
box and emergency buttons on the back of the machine.

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
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6.) OPERATOR
In the case of machine use, the person or persons who will use the machine
should be informed about how to use them.
7.) Maintenance
The machine should be disconnected from the mains before starting
maintenance. The machine should be serviced by authorized person or
persons. After every 10,000 m2 carpet cleaning process is finished, the carpet
hairs accumulated on the machine should be cleaned. Disc brushes on the large
car should be replaced after maximum 3000 hours of operation. Care should be
taken to ensure that the bearings are lubricated correctly and timely. After
every 10,000 hours of operation, the bearings must be lubricated.
8.) Technical service
The decisive factor in service is the contract with the buyer. Service is provided
by the “Komman Makina” itself or by authorized services designated by the
“Komman Makina”.
Maintenance of all machines not scoped by the warranty or expired warranty is
made for a fee. If the machine is not scoped by the warranty service, fee will be
charged.
9.) Washing capacity
Washing capacity of ATAK series carpet washing machines is 120 m2 per hour.

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
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WARNING SIGNS
Do not interfere with the wiring of the motors without making sure that the
panel is completely deenergized.
Manual operation on any part of the machine while the machine is running can
cause your hand to be pinched under the pressure roll, the bottom of the disc
brushes, the large car and the roller rake cart wheels. For this reason, the
machine should not be operated manually in any part of the machine while it is
running.

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
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ELECTRONIC CIRCUIT
DIAGRAMS

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
15

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
16

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
17

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
18

KOMMAN MAKİNA MEKATRONİK HAVA VE KARA TAŞITLARI A.Ş.
Tekeli Mahallesi İTOB Organize San. Böl. 10014 sk. No:28 Menderes/IZMIR / TURKEY
Tel: [phone]
E-mail: [e-mail]
19