Lawo AG zirkon Instruction sheet
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© Lawo AG, 2002, 2003
Contents
zirkon Configuration Manual V 1.2 3/ 148
Contents
CONTENTS 3
PREFACE 7
Manual structure 7
Typographical Markers 8
Conventions of the Notes 9
WARNING NOTES 11
ZIRKON SYSTEM: INTRODUCTION 13
Features of the zirkon system 13
Components of the zirkon system 1
System block diagramme 15
COMMISSIONING 17
Warning notes 17
Air conditioning and grounding of the zirkon 17
Operating modules 17
System unit 18
Error messages 19
Grounding the audio interfaces 20
Plug-and-socket connections 20
Control bus (Can-Bus) 20
System able 21
Air conditioning 21
Installation 22
Equipping the system unit 2
Warning notes on equipping the system unit 24
DIP swit h settings 25
Equipping the 3RU mounting frame 26
Equipping the 6RU mounting frame 27
Labelling the buttons 28
Switching on the zirkon system 28
CONTROL ELEMENTS, W AT IS W ERE? 29
Channel module 29
Central module 31
CONFIGURATION WIT T E PC 33
Installing the software 33
System requirements 33
Installation 34
Starting the onfiguration software 34
Preparation 3
Contents
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Che king the onne tion 34
Opening an existing onfiguration database 35
Generating a new onfiguration database 35
Sele ting the frame 36
Setup 36
Saving a onfiguration database 38
Downloading the setup 38
Adding hardware components 38
System Unit 39
Control panel 40
Configuring the I/O cards 1
AES IN ard 41
LINE IN ard 42
MIC LINE IN ard 42
AES OUT ard 43
LINE OUT ard 43
GPI/O ard 44
SDI I/O 44
Configuring the buttons 5
Multi-fun tional buttons 45
LCD buttons 46
Display of used system ressour es 46
Calling up the tree definition 7
Sources 8
Inserting a new sour e 48
Showing a bitmap 49
Input of an assignment 49
Assigning signal pro essing 49
Assigning a sour e to the main sum 50
Assigning LED olours 52
Word-musi swit h 52
Channel On/Off Channel Mute 52
Example for a configured channel 5
Summing buses 55
Assigning summing buses 56
Mix-minus/pre- onferen e sums 57
Fader–source–sum–assignment 58
Default Audio 59
Downloading the configuration 59
Minimixer 60
Minimixer as two- hannel mixer 60
Adding a minimixer 61
Minimixer: settings 61
Connect/Routing 62
Contents
zirkon Configuration Manual V 1.2 / 148
Pri onne t 64
GP Sum – Mix Remote 65
Defining a GP Sum 65
Generating a summing bus assignment 65
Logic 66
Sele ting a fun tion 66
OR 8:(4) 67
OR 32: (16) 68
AND 8: (4) 68
TFF: (4) 68
MFF: (2) 69
NOT:(1) 69
Button16:(16) 70
PRIO:(4) 72
DEL: (2) 76
IMP: (4) 76
Configuring audio generators 77
Global settings 79
Settings 79
Syn 80
MADI 81
Meter 83
Fader 85
Snapshot 87
OnAir Control 89
TCP Link 90
GPI/O network 90
Prin iple 91
Establishing networks 92
Establishing ports (senders) 93
Establishing re eivers 94
Software update 96
Before the update 96
Update 96
SYSTEM PAGE AND ERROR MESSAGES 99
System page (http:// ) 99
DSP ard information (snapshot) 99
Syn information (snapshot) 99
Slot information (snapshot) 99
Panel information (snapshot) 100
Error messages 100
Supplementary Information 101
Check connections – when something went wrong! 101
Download Config – When something went wrong! 103
Contents
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ACCESSORIES 105
Power supply unit for console modules 105
Redundant PSU for the system unit 105
19” Push button module (KS16) 105
TEC NICAL DETAILS 107
System Unit 107
Central Board 107
I/O cards 107
GLOSSARY 141
Warning notes
zirkon Configuration Manual V 1.2 7/ 148
Preface
This manual is subdivided into individual, self-contained
chapters that can be studied independently from each
other.
Basically, every chapter is structured in a general
introduction which is followed by topics that include
description or instruction sequences.
Parallel descriptions or interrelations between the
described elements or functions are cross-referenced.
Manual structure
The manual structure is explained by the following brief
descriptions of the individual chapters’ contents.
Chapter 1 Warning Notices
ncludes general warnings about the handling of low-
voltage devices and first aid in case of electric shock.
Chapter 2 ntroduction about the zirkon
Offers a brief overview over the features and the
components as well as a block diagram that illustrates the
system structure.
Chapter 3 Commissioning
From integrating the hardware into the studio environment
to power supply and earthing, air-conditioning information
to switching on the system.
Chapter 3 Control Surface Modules - What is where?
Explains buttons, light emitting diodes (LEDs) and rotary
controls of the surface modules
Chapter 5 Configuration with the PC
All settings supplied by the zirkon from installation of the
configuration software to the software update are
explained here. Amongst others: Configuration of the
boards and control modules as well as the programming of
some logic functions and small matrix functions.
Chapter 6 Error messages
A selection of typical errors and their solutions.
Chapter 6 Accessories
Lists accessories e.g. a redundant power plug and high-
quality LCD push-button strips.
Chapter 8 Technical details
Compilation of all technical details of the console modules,
mounting frame as well as the DALL S boards.
Warning notes
8/ 148 V 1.2 zirkon Configuration Manual
Chapter 9 Glossary
Lists the used technical terms.
Chapter 10 ndex
ndex for looking up terms and descriptions quickly.
Typographical Markers
For easy handling and orientation with this manual at hand
you will find here some explanations about the most
important typographical markers.
Chapter
The headlines are marked by bold and large font. The
headlines structure the topics to guarantee fast
orientation.
1. Action Request
The action requests are numbered. These numbers serve
for showing you the reasonable sequence of actions. This
way you have always an overview over the complete action
sequence.
Result
The results are written in italic letters. They inform about
intermediate as well as final results to give you the chance
to identify errors at an early stage.
Marginal Note
The marginal note serves as eye-catcher. Beside the
marginal note you will find at this position useful tips,
notes or warnings. About warnings you will learn more in
the paragraph conventions.
Marginal Note
Warning notes
zirkon Configuration Manual V 1.2 9/ 148
Conventions of the Notes
This symbol is followed by useful tips!
This symbol signifies that something is pointed out to you.
Notes include useful suggestions or cross-references to
records not included in this document.
This symbol appears when something must be observed
strongly. Not observing the warnings can cause heavy
damages of the device and perilous bodily injuries. Please
absolutely observe notes with this symbol.
.
Tip
Note
Warning notes
zirkon Configuration Manual V 1.2 11/ 148
Warning notes
Attention:
Read all notes with this “attention” symbol before
installing the device. Observe all these notes during
installation. Please observe also all other operation and
application notes.
Attention:
Check the device and the accessories with regard to
transport damages.
A device damaged mechanically or by the intrusion of
liquids must not be connected to the mains supply or
must be disconnected from it immediately by pulling the
power plug.
Attention:
The device must be grounded.
f the device is not operated with a mains power supply
unit please use only such line cords with three-leads as
provided with the delivered product.
Attention:
By removing parts of the casing, shields, etc., live parts
are laid open. Therefore you must strictly observe the
following safety instructions:
•Manipulations inside the device must be carried out
by qualified service personell only under observance
of the applicable regulations.
•nside the device are no user-servicable parts.
Attention:
Before removing parts of the casing the device must be
switched off and disconnected from the mains supply in
any case.
•Before opening the device the power supply
capacitor must be discharged with a suitable
resistor.
•Components that carry heavy electrical loads like
power transistors and resistors should not be
touched until cooled off to avoid burns.
Warning notes
12/ 148 V 1.2 zirkon Configuration Manual
Attention:
Servicing unprotected and operating devices can be
carried out only by instructed qualified personell at their
own risk. The following instructions must be observed:
•Never touch bare wires or circuitry
•Use insulated tools only
•Do not touch metal semi-conductor casings as they
can bear high voltages.
Attention:
First Aid (in case of electric shock):
•Separate the person as quickly as possible from the
electric power source:
o Switch off the equipment
o Unplug or disconnect the mains cable
o Push the person away from the power source by
using dry insulating material (such as wood or
plastic)
Attention:
f the person is unconscious:
•Check the pulse
Reanimate the person if respiration is poor.
•Lay the body down and turn it to one side, call for a
doctor immediately.
After having sustained an electric shock, always consult a
doctor.
Attention:
Do not touch the person or his/her clothing before power
is turned off, otherwise you stand the risk of sustaining an
electric shock as well
zirkon system: introduction
Features of the zirkon system
zirkon Configuration Manual V 1.2 13/ 148
zirkon system: introduction
The zirkon system offers a solution for small and mid-sized
broadcasters to operate fully digital studios. The
components are also suited for remote studios and the
operation in OB vans.
Features of the zirkon system
For these applications, the zirkon provides the following
essential characteristics:
•Fully modular design
Allows favourable spares pooling and fast
maintenance.
•ntuitive operation
Also by non-trained staff.
•Digital and analogue interfaces
Derive from high-quality mixing consoles; their
number can be increased easily (up to system
limits).
•Control panel size is scalable in 4-fader-steps.
•Flat control panel
for fitting into a table.
•Signal processing in the System Unit
is performed in a 19’’ system frame with 3RU or 6RU
which is designed for installation in equipment
rooms. This avoids noises by cooling and heat
dissipation.
•The System Unit can be operated also without
control panel.
n case of a control panel failure no audio
interruption is caused. After replacing the defect
part, all operating elements and displays are
restored. The work can continue trouble-free.
•Graphical PC surface
A graphical PC user interface allows programming
the system very customer-specific. Functions like
talkback, redlight, studio switch and many other
requests can be realised.
zirkon system: introduction
Components of the zirkon system
14/ 148 V 1.2 zirkon Configuration Manual
•Motor faders are standard
The motor faders allow the transparent operation in
combination with a radio automation system
(connection of radio automation via serial protocol,
RS422).
•CAN bus connection
Control panel and System Unit are connected via
CAN bus. 19’’ 1RU button panels (KS16) can be also
integrated.
•Simple installation
The system is cabled via RJ45 plug-in connectors.
•56/64-channel MAD interface
The system can be extended by this interface. The
interface is designed redundantly.
Components of the zirkon system
Fundamentally, a system consists of one System Unit and
at least two control panel modules (Central Module and
Channel Module).
The System Unit includes the masterboard and a number
of analogue and/or digital interfaces. The motherboard
serves for the signal processing. The interfaces serve for
integrating the studio environment.
With the Central Module you operate monitoring
functions, many programmable special functions and the
signal processing of individual input signals. The Channel
Module includes four channel strips. Each channel strip
is fitted with one motor fader and five buttons. You can
connect up to nine channel modules to the system.
zirkon system: introduction
System block diagramme
zirkon Configuration Manual V 1.2 1 / 148
System block diagramme
The block diagramme shows a simple zirkon system with
system unit, central module and three channel modules.
The service PC allows an easy configuration but is not
needed for operating the console.
Connecting the system unit with the control panel and the
control modules among each other (CAN bus) requires
standard network cables (STP-CAT5 cable shielded
twisted pair, with RJ 45 connectors on both sides and
one 1-to-1 assignment).
The maximum distance of the bus system is:
Please note that all system components are on the same
grounding potential.
The zirkon master board is fitted with an Ethernet
interface. For connecting a PC directly you need a
crosscable (CAT 5 STP RJ 45 connectors on both sides).
When the system is connected to a network via hub, like
with a CAN bus link, a 1-to-1 cable is necessary.
Transfer speed
500 kbit/sec 60 m
100 kbit/sec 300 m
10 kbit/sec 1000 m
Commissioning
Warning notes
zirkon Configuration Manual V 1.2 17/ 148
Commissioning
Warning notes
Attention!
The electrical interfaces must be supplied only with
voltages and signals that are mentioned in these
instructions.
Attention!
Do not use the mixing console at extreme temperatures.
Proper operation can only be guaranteed for the use at
temperatures between 5° and 32° C and a maximum
relative humidity of 80%!
Attention!
Please use rack-rails for mounting the System Unit. The
19’’ frame must not carry the complete weight!
ir conditioning and grounding of the
zirkon
The zirkon system must be grounded by you. All low-
voltage devices must be grounded before operation.
Operating modules
The operating modules supply on the right side connecter
patches for the power supply (PSU) and a possibility for
additional grounding the module.
Commissioning
Air conditioning and grounding of the zirkon
18/ 148 V 1.2 zirkon Configuration Manual
The PSU has the following features:
•nput: 100-240 V / 50–60 Hz / max. 700 mA
•Output: 12 VDC / 2,5 A
For country-specific plug norms we offer different
adapters.
Each casing of the operating modules is fitted with a
ground bolt.
1. Fasten the grounding cable at the ground bolt
2. Connect all operating modules with the grounding
cable.
3. Establish a direct connection with the system unit
(parallel with the CAT-5 cable).
Attention!
Please see that the operating modules are on the same
ground potential like the system unit!
System unit
Each system-unit is delivered with a power supply unit
(PSU) as a standard. The PSU in a 3RU-frame has the
following characteristics:
•nput: 100 240 VAC (PFC)/ 50–60 Hz/ max. 1,6 A
•Output: 12 VDC / 8,3 A
The PSU in the 6RU mounting frame has the following
features:
•nput: 100 240 VAC (PFC)/ 50–60 Hz/ max. 2A
•Output: 12 VDC / 11 A
Tip
Commissioning
Air conditioning and grounding of the zirkon
zirkon Configuration Manual V 1.2 19/ 148
Error messages
Error messages are displayed via collective alarm contact.
For the transfer the system unit is fitted with a 15-pin
DSub- and a BNC connector.
Depending on the configuration the power consumption
of the system unit adds up to 70W and a maximum of
200W (with redundant PSU).
The system unit is supplied with power via the top cold-
device connector.
Operator protection is guaranteed as the system unit is
connected via the cold-device plugs with the ground of
the power supply system.
Attention!
Establish an additional ground for safety. You can fix it
directly to the mounting frame. Use the M4 screw thread
at the housing rear!
Optionally you can install an additional PSU. To this end,
the system unit offers two inputs for mains voltage. We
recommend to supply the two inputs by separate circuits.
Tip
Commissioning
Grounding the audio interfaces
20/ 148 V 1.2 zirkon Configuration Manual
Attention!
Please note that the circuits lie on the same ground
potential. Otherwise, an internal bridge of two ground
wires will lead to a ground loop!
Grounding the audio interfaces
Attention!
For compliance with AES3, please note that digital
interfaces should be connected with a field ground!
For connecting microphones please note:
Guide the ground connection from the zirkon interface to
the microphone directly via the cable shielding as
otherwise no phantom supply can be transferred. Take
care that the shielding does not lie on the field ground.
This way you prevent interferences and quality loss.
Plug-and-socket connections
The console modules have nearly identical connector
panels at the front. The central module is a little wider and
so its connectors are a little further apart.
Control bus (Can-Bus)
For cabeling the control panels use a symmetrical
network- (Ethernet-) cable. The cable must comply with
CAT5.
The CAN bus uses only one of four available pairs of CAT5
wires.
1. Loop the CAN bus through the control modules. Use
the sockets CAN N – CAN OUT!
2. Terminate the last channel module with the CAN
termination plug.
Control modules
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