Leisure Time Products 5010 User manual

Owner’s Manual
FAQ’s
Assembly Instructions
Warranty Information
Play Deck
Wooden Playcenter - 2010
Model: 5010
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
Made in China
INS-5010-01
Re . 11/17/2009

Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public
use. The Company does not warranty any of its residential structures subjected to commercial use such as:
Daycare, reschool, Nursery School, Recreational ark, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could
endanger the personal safety of yourself and your children and/or damage your property. ou MUST
read and follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely assembled
and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety
violations that could result in serious injury. This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as
your play structure is being built and as your children play on the set. Before your children play on the set please
review the Operation Instructions with them to help ensure their safety.
LEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEE THEM IN A SAFE LACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO ROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU ROVIDE US WITH THE ART NUMBERS WHEN ORDERING ARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where urchased: ______________
Date of urchase: ________________
Installation Date: _______________
Installed by: ______________________
Tracking Number Reference Label
Remove label sticker from each carton and stick on the back side of ID plate. In the event of warranty claim this
will help identify your unit.
Staple Receipt Here

Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
lease refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a
flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and
loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft from any structure or obstruction such as a fence, garage, house,
overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with
multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead
wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested
Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A
slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or
use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Playground equipment should never be placed on hard surfaces such as concrete or asphalt.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing
materials after assembly. If used properly these materials can absorb some of the impact of a
child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset
should not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials)
generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the
safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing
Materials within the Use Zone of Playground Equipment.

Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material Uncompressed Depth Compressed Depth
6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm)
Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m)
Double-Shredded bark mulch 6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m)
Engineered Wood Fibers 6' (1.83m) 7' (2.13m) >12' (3.66m) 6' (1.83m)
Fine Sand 5' (1.52m) 5' (1.52m) 9' (2.74m) 5' (1.52m)
Coarse Sand 5' (1.52m) 5' (1.52m) 6' (1.83m) 4' (1.22m)
Fine Gravel 5' (1.52m) 7' (2.13m) 10' (3.05m) 6' (1.83m)
Medium Gravel 5' (1.52m) 5' (1.52m) 6' (1.83m) 5' (1.52m)
Shredded Tires* 10-12' (3.0-3.6m) N/A N/A N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. t is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating nstructions:
NOTE: our children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should not
exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is
outlined in the assembly section of instruction manual. The maximum fall height and
recommended play area is also available on the assembly manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar,
since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should have the children dress appropriately with well-fitting shoes. Loose clothing
such as scarves and ponchos should not be worn. Always take off, tie up or tuck in cords and
drawstrings on children’s clothing. These things can get caught on playground equipment and
strangle a child.
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.

Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
17. Instruct children to never crawl on top of a fort roof.
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they
cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
Maintenance nstructions:
1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so
tight that you crack the wood) We recommend you check the swing beam and hardware every two
weeks due to wood expansion and contraction. It is particularly important that this procedure be
followed at the beginning of each season.
2. Remove plastic swing seats and take indoors or do not use when the temperature drops below 32 °F.
3. Oil all metallic moving parts monthly during the usage period.
4. Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they
are in place. Replace when necessary. It is especially important to do this at the beginning of each
new season.
5. Check swing seats, ropes, cables and chains monthly during usage season for evidence of
deterioration. Replacement should be made of any swing seat that has developed cracks in the
plastic seats or has exposed metal in the edges of the swing seat. If there are already exposed metal
inserts on the edge of the seat, immediately remove the seats and chains to prevent serious injury.
Ropes, cables and chains should be removed and replaced if excessive wear is found.
6. For rusted areas on metallic members such as monkey bars, hand supports, brackets, etc. Sand and
repaint, using a non lead-based paint meeting the requirements of Title 16 CRF Part 1303.
7. Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing
splinters to appear. Light sanding may be necessary to maintain a safe playing environment. If you
are treating your Playcenter with stain regularly, it will help prevent severe checking/splitting and other
weather damage.
8. We have applied a waterborne transparent stain to your unit. This is done for color only. Once or
twice a year, depending on your climate conditions, you must apply some type of protection (sealant)
to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your set.
Please note this is a requirement of your warranty.
9. Creating and maintaining the Playcenter on a level location is very important. As your children play,
your Playcenter will slowly dig its way into the soil, and it is very important that it settles evenly. Make
sure the play set is level and true once each year or at the beginning of each play season.
10. Rake the surface periodically to prevent compaction and maintain appropriate depths.
Disposal nstructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way
that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product.
Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any
assembly services’.
Please see our warranty for more information.about damaged and missing part replacement coverage.
Backyard Discovery will not reimburse Customer for the price of parts purchased.

Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
A ENDIX A
nformation on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s
nformation Sheet for playground surfacing material Also see the following website for additional
information: www.cpsc.gov/cpscpub/pubs/323.html.
X3. CONSUMER INFORMATION SHEET FOR PLA GROUND SURFACING MATERIALS
11
X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment-
related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries
involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be
fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major
factor in determining the injury-causing potential of a fall. It is self evident that a fall onto a shock-absorbing surface is
less likely to cause a serious injury than a fall onto a hard surface. Playground equipment should never be placed on
hard surfaces such as concrete or asphalt and while grass may appear to be acceptable it may quickly turn to hard
packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or find gravel are considered to be
acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground
equipment.
X3.2 Table X3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head
injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12
in. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material
is used.
X3.3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions from the
perimeter of stationary equipment such as climbers and slides. However, because children may deliberately jump from a
moving swing, the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2
times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure.
X3.4 This information is intended to assist in comparing the relative shock-absorbing properties of various materials. No
particular material is recommended over another. However, each material is only effective when properly maintained.
Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your
equipment. The choice of a material depends on the type and height of the playground equipment, the availability of the
material in your area, and its cost.
11
This information has been extracted from the CPSC publications “Playground Surfacing — Technical
Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending
a postcard to: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the
toll-free hotline: [phone].
The American Society for Testing and Materials takes no position respecting the validity of any parent right
asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that
determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own
responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed
every five years and if not revised, either approved or withdrawn. our comments are invited either for revision of this
standard or for additional standards and should be addressed to ASTM Headquarters. our comments will receive
careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your
comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards.
100 Barr Harbor Drive, West Conshohocken, PA 19428.

Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level? Yes. Ba kyard Dis overy re ommends the playset be
positioned on a flat level area for maximum safety and durability. The stakes provided should be used to
se ure it firmly to the ground.
2. What size area is re ommended for the playset? Ba kyard Dis overy re ommends at least a 6’ (six foot)
perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets? Ba kyard Dis overy playsets are re ommended for hildren
ages 3 – 10 years.
4. Is the wood treated with hemi als? Ba kyard Dis overy uses 100% Chinese Cedar wood whi h is naturally
bug resistant, de ay and rot resistant. To help ensure your hild’s safety, our wood is ompletely hemi al
free and we do not use pressure-treated wood. The stain we use is a top oat using a water-based produ t
that is for appearan e only.
5. How often should the playset be stained? Ba kyard Dis overy re ommends the playset be stained on e ea h
year. A water or oil based stain an be used at the ustomer’s dis retion.
6. Why does it seem that my swing set is developing ra ks? Wood is a natural material; no two pie es are
exa tly alike. Ea h pie e has its own hara teristi s and personality and rea ts differently to limate hanges.
When any wood produ t is exposed to the elements, it develops “wood he ks”. A he k is the radial
separation of the wood fibers running with the grain of the wood. These are aused by the varying
temperature and moisture onditions. A he k is not a ra k – it does not affe t the strength or durability of
the wood or stru tural integrity of the play set.
7. Do Ba kyard Dis overy playsets ome with a warranty? Yes. All Ba kyard Dis overy produ ts arry a 1-year
repla ement warranty on all parts for manufa turer’s defe t. Our wood arries a 5 year warranty on rot and
de ay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset? Ba kyard Dis overy re ommends taking all the
parts out of the boxes and arranging them by part number before you begin any assembly. This will not only
allow faster assembly, but will also identify any parts that may be missing or damaged so they an be repla ed
before assembly. If parts are missing or need repla ement, go to www.swingsetsonline. om/support.aspx and
follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as
re ommended in the manual. If the assembly manual is lost or mispla ed a new one an be printed from
Ba kyard Dis overy’s website: www.swingsetsonline. om .
9. The playset seems to ro k or sway too mu h. What’s wrong? Ro king is aused by uneven ground or
obstru tions su h as ro ks, roots, et . under the ground rails. These should be removed and the ground
underneath re-leveled to prevent ro king. Also ensure the playset is se urely staked to the ground using the
stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not? In the U.S. it’s ommon pra ti e to des ribe lumber
dimensions using the rough ut sizes from the sawmill and not the finished dimensions. Retailers, home
stores, et . all use this a epted pra ti e for des ribing lumber dimensions. However, Ba kyard Dis overy
playsets are designed and onstru ted using the a tual dimensions so everything fits properly and remains so
during the life of the playset.
11. The end beam is not straight up and down. Why not? This is normal. Ba kyard Dis overy designs playsets this
way to ensure the strongest stru ture possible. The slight angle adds strength and redu es ro king and
twisting.
12. The S-hooks for the swings won’t lose. What is wrong? Ba kyard Dis overy re ommends pla ing them on a
hard surfa e su h as on rete (don’t do this on anything that will dent su h as metal or finished wood or glass
whi h will break!). It will take quite a few strokes, but the hooks will lose.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com .

Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 M] from any structure or obstruction such as a fence,
garage, house, overhanging branches, laundry lines or electrical wires.
Measuring hardware
It is very important that you get the right hardware in the correct place when assembling the unit. you can compare
the hardware to the hardware identification page.
NOTES:
1. o not include the bolt head when measuring the length of a bolt.
2. Include full length of the deck screw when measuring.
60
70
3"
80
90
120
110
130
140
150
100
2034"
1"
12"
10
14"
5mm
4"
5"
2"
50
40
30
19'-5" [5.92]
9'-4" [2.85]
Recommended "Saftey Zone" Play Area
7'-5" [2.26]
2'-8" [.81]
Playset Height: 9'-8" [3 M]
Safety Height: 15'-8" [5 M]

INS-SHERWOOD-07 1Document Number 124-000 Rev. 001 Date 10/10/06
Tools Required for Installation:
(These are the tools that are generally required for assembly of our playsets. These tools are not included in the playset
purchase.)
(Level 24”) (Open end Wrenches (Nut drivers
½” & 7/16” ) ½” & 9/16” )
(T pe Me sure) (3/8” Drive R tchet, ½”& 9/16” std sockets (Cl w H mmer)
½” & 9/16 deep sockets)
( 3/8” Cordless Drill or Electric drill) (1/8”, 5/16” & (Drill tt chments:
3/8” drill bits) Phillips he d screw
3/8” Socket Driver
Torque he d screw)
(An Adult w/an (Phillips & Straight Blade (Rubber Mallet –Optional)
Adult helper) screw drivers)

2
Play Deck Model 5010 • 09-1209
Table of Contents
Board Identification Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Phase 1: Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Phase 2: Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Phase 3: Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Phase 4: Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Phase 5: Floor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Phase 6: Angle Brace Assembly. . . . . . . . . . . . . . . . . . . . . . . . 13
Phase 7: WallAssembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Phase 8: Tent Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Phase 9: Tent Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Phase 10: Hand Grip Assembly . . . . . . . . . . . . . . . . . . . . . . . . 17
Phase 11: LadderAssembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Phase 12: Ladder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Phase 13: Stake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Phase 14: ID Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 21

3
Play Deck Model 5010 • 09-1209
Front
Parts Not Shown
P3 P6
K1
P2
Right
Back Left
N3
N6
N4
P9s
P8s
N8 N9
N10
N10
N10
N10
N9
N5
N5
E2
E2
N7
K2
P5
P1
N1
N4
P10
K1
N2
N6
E1
E1
P1
N1 N5
N4
N4
P8s
N8
K3
K3
K2
P5
P9s
E2
N7
P1
P7
N5
P4
P2

4
Play Deck Model 5010 • 09-1209
ID LETTER DESCRIPTION QTY.
E1 ——––———–– W100001 * Fort Leg * 1-1/2 x 3-1/2 x 89 [36 x 86 x 2260 mm]–––––––––––– 2 Req
E2 ——––———–– W100002 * Fort Leg * 1-1/2 x 3-1/2 x 89 [36 x 86 x 2260 mm]–––––––––––– 2 Req
K1 ——––———–– W100003 * Upright * 5/4 x 3-1/2 x 39-1/4 [24 x 86 x 996 mm] –––––––––––– 2 Req
K2 ——––———– W100004 * Floor Rail * 5/4 x 3-1/2 x 29-7/8 [24 x 86 x 758 mm] ––––––––––– 2 Req
K3 ——––———–W100040 * Ladder Rail * 5/4 x 3-1/2x 48-1/8 [24 x 86 x 1224 mm] –––––––––– 2 Req
N1 ——––——— W100005 * Ground Board * 5/8 x 5-1/2 x 89 [16 x 134 x 2260 mm] –––––––––– 1 Req
N2 ——––——— W100006 * Top Rail-SB * 5/8 x 5-1/2 x 54-1/2 [16 x 134 x 1386 mm] ––––––––– 1 Req
N3 ——––———W100007 * Top Rail-MB * 5/8 x 5-1/2 x 54-1/2 [16 x 134 x 1386 mm] ––––––––– 1 Req
N4 ——––———– W100008 *Arch Top Rail * 5/8 x 5-1/2 x 30 [16 x 134 x 762 mm]––––––––––– 2 Req
N5 ——––———––W100009 * Base Board * 5/8 x 5-1/2 x 30 [16 x 134 x 762 mm] ––––––––––– 2 Req
N6 ——––———– W100010 * Wall Rail * 5/8 x 5-1/2 x 29-7/8 [16 x 134 x 758 mm] ––––––––––– 2 Req
N7 ——––——— W100011 * Base Board * 5/8 x 5-1/2 x 29-7/8 [16 x 134 x 758 mm] –––––––––– 1 Req
N8 ——––——— W100012 * Floor Board * 5/8 x 5-1/2 x 27-1/8 [16 x 134 x 690 mm] –––––––––– 2 Req
Materials List

5
Play Deck Model 5010 • 09-1209
N9 ——––———–– W100038 * Ladder BD-4 * 5/8 x 5-1/2 x 22 [16 x 34 x 560]––––––––––––– 2 Req
N10 ——––———–– W100039 * Ladder BD-5 * 5/8 x 5-1/2 x 22 [16 x 34 x 560]––––––––––––– 4 Req
P1 ——––——— W100013 * Angle Brace * 5/8 x 3-1/2 x 52-3/4 [16 x 86 x 1340 mm]–––––––––– 2 Req
P2 ——––——— W100014 * Tent Support * 5/8 x 3-1/2 x 31-1/4 [16 x 86 x 794 mm] –––––––––– 2 Req
P3 ——––——— W100015 * Tent Support * 5/8 x 3-1/2 x 30-1/4 [16 x 86 x 766 mm] –––––––––– 1 Req
P4 ——––———–– W100016 * Floor Rail * 5/8 x 3-1/2 x 30 [16 x 86 x 762 mm] –––––––––––– 1 Req
P5 ——––———––W100017 * Wall Rail * 5/8 x 3-1/2 x 29-7/8 [16 x 86 x 758 mm] ––––––––––– 2 Req
P6 ——––——— W100018 * Floor Support * 5/8 x 3-1/2 x 29-7/8 [16 x 86 x 758 mm] ––––––––– 1 Req
P7 ——––———–W100019 * Swing Block * 5/8 x 3-1/2 x 29-7/8 [16 x 86 x 758 mm] –––––––––– 1 Req
P8 ——––———–W100020 * Floor Board * 5/8 x 3-1/2 x 27-1/8 [16 x 86 x 690 mm] –––––––––– 6 Req
P9 ——––———– W100021 * Wall Board * 5/8 x 3-1/2 x 24-1/2 [16 x 86 x 624 mm]––––––––––– 6 Req
P10 ——––———–– W100971 * Floor Rail * 5/8 x 3-1/2 x 30 [16 x 86 x 762 mm] –––––––––––– 1 Req

6
Play Deck Model 5010 • 09-1209
0
1
2
3
4
5
6
7
8
9
5010-ZB1 Hardware Bag
PART. . . . . . . . . . . . . . DESCRIPTION. . . . . . . . . . . . . . QTY.
ZHB21/4 . . . . . . . . . . Hex Bolt (5/16" x 2-1/4") . . . . . . . . . . . . . 5
ZHB2 . . . . . . . . . . . . . Hex Bolt (5/16" x 2") . . . . . . . . . . . . . . 40
ZHB11/2 . . . . . . . . . . Hex Bolt (5/16" x 1-1/2") . . . . . . . . . . . . . 7
ZHB11/4 . . . . . . . . . . Hex Bolt (5/16" x 1-1/4") . . . . . . . . . . . . . 7
ZHB3/4 . . . . . . . . . . . Hex Bolt (5/16" x 3/4") . . . . . . . . . . . . . . 7
ZLS2 . . . . . . . . . . . . Lag Screw (5/16" x 2") . . . . . . . . . . . . . . 24
ZWS14-11/2 . Wood Screw (#14 x1-1/2" Button-Head w/Phillips) . . . . . . . 5
ZWS11/2 . . . . . . . . . Wood Screw (#8 x 1-1/2") . . . . . . . . . . . . . 68
ZWS11/8 . . . . . . . . . Wood Screw (#8 x 1-1/8") . . . . . . . . . . . . . 40
ZWHS3/4. . . . Modified Truss Washer Head Screw (#8 x 3/4"). . . . . . . . 18
ZTN. . . . . . . . . . . . . . Spike T-Nut (5/16") . . . . . . . . . . . . . . . 58
ZFW5/16 . . . . . . . . Fender Washer (5/16" x 11/16"). . . . . . . . . . . . 95
ZFW5/16SAE. .Flat Washer (5/16" SAE – 11/16" OD x 11/32" ID) . . . . . . . 5
ZLW5/16 . . . . Internal Tooth Lock Washer (5/16" – 19/32" OD). . . . . . . 100
ZPTH1 . . . . . . . .Phillips Truss Head Bolt (1/4-20 x 1") . . . . . . . . . . 5
ZPBN3/4 . . . . . . . .Phillips Barrel Nut (1/4-20 x 3/4") . . . . . . . . . . . 8
ZSB1 . . . . . . . . . . . . . Step Bolt (1/4" x 1") . . . . . . . . . . . . . . 5
NOTE: QUANTITIES INCLUDE EXTRA HARDWARE
A100007
Tent Top 85-1/2" x 30"
1 Req
X35-Y
Hand Grip
2 Req
Y41
Metal Stake
4 Req
X21-G
Rock
4 Req
ZWS1/8
1/8"
Allen Wrench
Y50-LTP
Leisure Time ID Plate
1 Req

7
Play Deck Model 5010 • 09-1209
0
1
2
3
4
5
6
7
8
9
ZWS11/8
#8 x 1-1/8"
Wood Screw
ZWHS3/4
#8 x 3/4"
Modified Truss
Washer Head Screw
ZTN
5/16"
Spike T-Nut
ZFW5/16SAE
5/16"
Flat Washer
MEASURE BOLTS FROM BOTTOM
OF HEAD TO BOTTOM OF BOLT
DRAWINGS ARE TO SCALE BUT
SMALL VARIATIONS ARE NORMAL.
ZHB21/4
5/16" x 2-1/4"
Hex Bolt
ZHB2
5/16" x 2"
Hex Bolt
ZHB11/2
5/16" x 1-1/2"
Hex Bolt
ZHB11/4
5/16" x 1-1/4"
Hex Bolt
ZHB3/4
5/16" x 3/4"
Hex Bolt
ZFW5/16
5/16"
Fender Washer
ZLS2
15/16" x 2"
Lag Screw
ZWS14-11/2
#14 x 1-1/2"
Wood Screw
ZWS11/2
#8 x 1-1/2"
Wood Screw
ZLW5/16
5/16"
Internal Tooth Lock
Washer
ZPTH1
1/4-20 x 1"
Phillips
Truss Head Bolt ZPBN3/4
1/4-20 x 3/4"
Phillips
Barrel Nut
ZSB1
1/4" x 1"
Step Bolt

8
Play Deck Model 5010 • 09-1209
Items needed for this phase: Hardware needed for this phase:
Spike T-Nut * 5/16" * 16 Req
Hex Bolt * 5/16" x 2" * 14 Req
Fender Washer * 5/16" x 11/16" * 16 Req
Internal Tooth Lock Washer * 5/16" – 19/32" OD * 16 Req
Hex Bolt * 5/16" x 3/4" * 2 Req
E2 * Fort Leg * 2 Req
N3 * Top Rail-MB * 1 Req
N6 * Wall Rail * 1 Req
P5 * Wall Rail * 1 Req
N7 * Base Board * 1 Req
Note: When assembling the fort, position the boards
so that the stamps are hidden.
Step 1: Insert 7 spike T-nuts into each E2.
Attach N3, angle cut down, flush to the top of
the E2s with 2" hex bolts, lock washers, and
fender washers.
Step 2: Insert 2 spike T-nuts into the two outer holes
of N3.
Insert 3/4" hex bolts, lock washers, and
fender washers into the two outer T-nuts of
N3.
Step 3: Attach N6 to the top of the E2s, below N3,
with 2" hex bolts, lock washers, and fender
washers.
Step 4: Attach P5 to the middle of the E2s with 2"
hex bolts, lock washers, and fender washers.
Step 5: Attach N7 flush to the bottom of the E2s
with 2" hex bolts, lock washers, and fender
washers.
Phase 1: Frame Assembly
ex Bolt * 5/16" x 3/4" * 2 Req
E2
N7
P5
N6
N3
Correct
Assembly
How to use Hex Head Bolts and Spike T-Nuts
Internal Tooth
Lock Washer
Hex Head
Bolt Fender
Washer
Spike T-Nut
Incorrect
Assembly Failure to
replace this
bolt with a
shorter one
could result
in personal
injury.
3/4"
Hex bolt
E2
Pilot
holes
should
be on
the
outside.
Pilot holes on the
opposite side,
along the bottom
of the board.

9
Play Deck Model 5010 • 09-1209
Items needed for this phase: Hardware needed for this phase:
Spike T-Nut * 5/16" * 22 Req
Hex Bolt * 5/16" x 2" * 14 Req
Hex Bolt * 5/16" x 3/4" * 4 Req
Fender Washer * 5/16" x 11/16" * 18 Req
Internal Tooth Lock Washer * 5/16" – 19/32" OD * 18 Req
Wood Screw * #8 x 1-1/2" * 4 Req
E1 * Fort Leg * 2 Req
N2 * Top Rail-SB * 1 Req
N6 * Wall Rail * 1 Req
N1 * Ground Board * 1 Req
P5 * Wall Rail * 1 Req
P7 * Swing Block * 1 Req
Step 6: Insert 8 spike T-nuts into each E1.
Attach N2, angle cut down, flush to the top of the E1s with 2" hex bolts, lock washers, and fender
washers.
Step 7: Insert 4 spike T-nuts into the four outer holes of N2.
Insert 3/4" hex bolts, lock washers, and fender washers into the four outer T-nuts of N2.
Phase 2: Frame Assembly
Step 8: Attach N6 to the top of the E1s,
below N2, with 2" hex bolts, lock
washers, and fender washers.
Step 9: Attach P5 to the middle of the E1s
with 2" hex bolts, lock washers,
and fender washers.
Step 10: Attach P7 to the E1s with 1-1/2"
wood screws. The top edge
of P7 should be 27" from the
ground.
Step 11: Insert 2 spike T-nuts into the
ends of N1.
Attach N1 flush to the bottom of
the E1s with 2" hex bolts, lock
washers, and fender washers.
27"
N2
E1
N1
P7
N6
Typical Installation - Wood Screw
• Use an electric drill or screw gun to drive screws.
• These screws are self-tapping, so no pilot holes
are required.
• Lubricate the threads of the screws with beeswax
or soap to ease installation and minimize
breaking screws.
• It is important that the tops of all screws are flush
with the surface of the wood and there are no
protruding sharp edges.
Do not drive too deep
and cause splintering.
E1
P5
3/4"
Hex bolt
1-1/2"
Wood
Screws
Pilot holes
should
be on the
outside.
Pilot holes
on the
opposite
side, along
the bottom
of the board.

10
Play Deck Model 5010 • 09-1209
Items needed for this phase: Hardware needed for this phase:
Hex Bolt * 5/16" x 2-1/4" * 4 Req
Spike T-Nut * 5/16" * 4 Req
Fender Washer * 5/16" x 11/16" * 4 Req
Internal Tooth Lock Washer * 5/16" – 19/32" OD * 4 Req
K2 * Floor Rail * 2 Req
Step 12: Insert 2 spike T-nuts into each K2.
Attach the K2s to the inside of the E2s and E1s with 2-1/4" hex bolts, lock washers, and fender
washers. Note: Attach the K2 to the top hole of the E1s.
Phase 3: Frame Assembly
K2
K2
E1
E1
E2
E2

11
Play Deck Model 5010 • 09-1209
Items needed for this phase: Hardware needed for this phase:
Lag Screw * 5/16" x 2" * 12 Req
Fender Washer * 5/16" x 11/16" * 12 Req
Internal Tooth Lock Washer * 5/16" – 19/32" OD * 12 Req
P4 * Floor Rail * 1 Req
P10 * Floor Rail * 1 Req
N5 * Base Board * 2 Req
Step 13:Attach P4 and P10 to the E1s and E2s with 2" lag screws, lock washers, and fender washers.
Step 14:Attach the N5s flush to the bottom of the E1s and E2s with 2" lag screws, lock washers, and fender
washers.
Phase 4: Frame Assembly
P10
P4
N5
N5
• Always drill pilot holes when using
lag screws.
• Tap the head of the lag screw with a
hammer to start the threads into the
wood, and then use a 1/2" socket to
tighten.
Typical Installation - Lag Screw
Fender
Washer
Internal
Tooth Lock
Washer
Lag Screw
Do not over-tighten.
E1 E1
E2 E2

12
Play Deck Model 5010 • 09-1209
Items needed for this phase: Hardware needed for this phase:
Wood Screw * #8 x 1-1/2" * 20 Req
Wood Screw * #8 x 1-1/8" * 8 Req
N8 * Floor Board * 2 Req
P8 * Floor Board * 6 Req
P6 * Floor Support * 1 Req
Step 15: Attach one N8 flush to the top of P4 and the K2s with 1-1/2" wood screws.
Step 16:Attach the P8s flush to N8 and to the top of the K2s with 1-1/2" wood screws.
Step 17:Attach the remaining N8 flush to the top of P4 and the K2s with 1-1/2" wood screws.
Step 18:Attach P6 to the underside of the N8s and P8s with 1-1/8" wood screws. Center P6 with the N8s and
P8s as illustrated.
Phase 5: Floor Assembly
N8
N8
P8s
P4
P6
P8s
K2
N8