Leroy-Somer CDC-START Instruction Manual

CDC - START
Installation and maintenance
Ref. 1814 - O33 / a - 6.94
Console for DIGISTART STV 2313
CDC
CDC
-
SSTART
P
A
MODE
165
113
85
28
20 95
15
INITIALISATION
OF SOFTSTARTER
CDC
CDC
- START
START
Mem
RUN
PAR
MODE
STOP
RESET
INITIALISATION
OF SOFTSTARTER
Coupureréseau
Démarragetrop long
Thermiquethyristors
Absencede phase
Microcoupure
Thermiquemoteur
Surpuissance
Souspuissance
Défautinterne
DEFAUTS: CODE CLIGNOTANTETATS: CODE FIXE
MODE/ MEM.
@/DATA
RESET
Rotorbloqué
Thermiquedissipateur
Thyristor(s)en court circuit
Thyristor(s)ouvert(s)
Inversionsens de rotation
Nombrede démarrages limité
Inhibit
Autresdéfauts (voir notice)
Absenceréseau
Moteurhors tension
Accélération
Enfonctionnement
Décélération
STV 2313
123456789101112
Run Stop Com Reset Com Inhibit
DIGISTART
ES-START RV-START
FR-START
COM-START
Page: 1

Page: 2

3
NOTE
LEROY-SOMER reserves the right to modify its product characteristics at any time to
incorporate the latest technological developments. The information contained in this
document may therefore be changed without prior warning.
LEROY-SOMER gives no contractual guarantee whatsoever concerning the information
published in this document and cannot be held responsible for any errors it may contain, nor
for any damage arising from its use.
CAUTION
For the user's own safety, the STV 2313 starter must be connected to an approved earth
(B terminal).
Power electronic equipment such as speed controllers, soft starters and inverters cannot be
used as circuit-breaking or isolating devices as specified in standard EN 60204 - 1 (1992),
section 5.
If an accidental start of the installation represents a risk for personnel or the machinery to be
driven, it is imperative to supply the equipment via an isolating device and a circuit-breaking
device (power contactor) controllable by an external safety system (emergency stop, fault
detector).
The electronic starter is fitted with safety devices which can, in the case of certain faults, stop
the starter and the motor. The motor can itself be jammed by mechanical means. Finally,
voltage fluctuations, and particularly power cuts, can also cause the starter to switch off.
The removal of the cause of the shutdown can lead to restarting, with consequent hazard for
certain machines or installations.
In such cases, it is essential that the user takes appropriate precautions against restarting
when the motor makes an unscheduled stop.
Although this equipment complies with current construction standards, it may cause
interference. The user must then take any necessary steps to eliminate it.
LEROY-SOMER declines all responsibility in the event of the above recommendations
not being observed.
DANGER
IMPORTANT
BEFORE ANY INTERVENTION, WHETHER TO DO WITH THE ELECTRICS OR THE
MECHANICS OF THE INSTALLATION OR MACHINE :
- ensure that the power to the starter has been switched off (fused isolator or circuit-breaker)
and locked manually,
- wait 1 minute before any intervention.
Page: 3

CDC - START
console
4
PREFACE
This manual describes how to commission the CDC - START console. It gives details of all
procedures which should be adopted when programming the DIGISTART STV 2313 and its
extensions.
parallel shaft
helical bevel
planetary gears
COMPABLOC 2000
ORTHOBLOC 2000
PLANIBLOC 2000
STV 2313
FR-START ES-START RV-START
Electronic starter
Brake
Proximity sensor
AC
tachometer
DC
tachometer
CDC-START
Removable
console
COM-START
RS 485
serial link
MODBUS
protocol
Induction motor
Gearboxes
Communication (option) Sandard extensions
Options
Coupureréseau
Démarragetrop long
Thermiquethyristors
Absencede phase
Microcoupure
Thermiquemoteur
Surpuissance
Souspuissance
Défautinterne
DEFAUTS : CODE CLIGNOTANTETATS : CODE FIXE
MODE / MEM.
@/ DATA
RESET
Rotorbloqué
Thermiquedissipateur
Thyristor(s)en court circuit
Thyristor(s)ouvert(s)
Inversionsens de rotation
Nombrede démarrages limité
Inhibit
Autresdéfauts (voir notice)
Absenceréseau
Moteurhors tension
Accélération
Enfonctionnement
Décélération
STV 2313
123456789101112
Run Stop Com Reset Com Inhibit
DIGISTART
ES-START RV-START
FR-START
COM-START
ES-START
CDC - START
Mem
RUN
PAR
MODE
7.28 -: no
ANLG R EF :offs I?
STOP
RESET
Page: 4

CDC - START
console
5
CONTENTS
Pages
1 - GENERAL INFORMATION
1.1 - Operating principle .......................................... 6
1.2 - General description ......................................... 6
1.3 - General characteristics ................................... 6
1.4 - Dimensions and weight ................................... 7
2 - MECHANICAL INSTALLATION
2.1 - Checks on receipt ........................................... 7
2.2 - Installation precautions ................................... 7
2.3 - Installation ....................................................... 8
3 - COMMISSIONING
3.1 - Presentation of the keypad ............................. 9
3.2 - READ mode .................................................... 10
3.3 - SETTINGS mode ............................................11 to 17
3.4 - Programming menu 1 :
choice of language .......................................... 16 - 17
3.5 - Programming menu 2 : access code .............. 18 to 19
3.6 - STV 2313 parameters ..................................... 20 - 47
3.7 - Using the transfer function .............................. 48 to 49
3.8 - Back to factory settings ................................... 50 - 51
4 - FAULTS - DIAGNOSTICS
4.1 - Operating faults ............................................... 52
4.2 - "FAULT" messages ......................................... 52
4.3 - Possible causes of faults ................................ 52 to 54
5 - SUMMARY OF THE SETTINGS .............................55 to 58
NOTE TO THE READER
From section 3.3.4 onwards the tables in this
document are laid out horizontally on facing
pages.
Page: 5

CDC - START
console
6
1
-
GENERAL INFORMATION
1.1 - Operating principle
The CDC - START console, which has 8
keys, 1 LED and 1 LCD with 32
characters, is designed for use with
starters in the STV 2313 range.
When connected to the standard model, it
can be used to :
• simplify programming, diagnostics and
display of parameters,
• achieve more precise settings,
• access the following additional functions :
- assigning the K1 relay,
- memorizing a set of parameters,
- limiting the number of starts,
- setting the hysteresis of the over and
underload thresholds,
- setting time delays for tripping at over-
load/underload faults,
- setting the overload/underload alarm
thresholds.
- copying and transferring the parameters
of one STV 2313 to another,
• display data concerning the operation of
the motor :
- absorbed current,
- power consumption,
- power factor,
- number of motor operation hours,
- last 5 faults,
- the current operating phase of the motor.
• set up the other options associated with
the STV 2313 :
- FR - START : DC injection module which
is used for braking, drying or heating the
motor,
- RV - START : speed feedback module
which provides gradual and repeated
starts and deceleration, whatever the load.
- ES - START : inputs/outputs module
which is used to control :
- 2 logic inputs (multiple settings),
- 1 analogue input,
- 2 analogue outputs,
- 2 relay logic outputs,
- 6 PTC sensors.
The parameters linked to the options are
masked and only become visible when the
options are connected.
All parameters relating to a function which
is not validated are masked so as to
simplify programming by only providing
access to active parameters.
Messages are available in 5 languages
(English, French, German, Italian and
Spanish). The language is selected by pro-
gramming.
1.2 - General description
Only one programming and copying con-
sole exists. It is called the CDC–START.
1.3 - General characteristics
Power supply : provided by the STV 2313
to which the console is connected.
Display : 2-line digital LCD with 16
characters.
Remote connection : maximum length 5 m.
Page: 6

CDC - START
console
7
1.4 - Dimensions and weight
Weight : 0.3 kg.
2 - MECHANICAL INSTALLATION
2.1 - Checks on receipt
After receiving the CDC - START console,
ensure that no damage has been
sustained during transportation. In the
event of any problems, contact the
haulier.
2.2 - Installation precautions
To avoid any risk of interference when the
CDC - START console is installed remotely,
it is strongly recommended that :
- the console is placed well away from any
power source which could be a source of
radiation (transformer, busbar system,
etc),
- the console is not install more than 5m
away from the STV 2313 control module,
- the connection lead is well away from all
power cables.
CDC
CDC
- START
START
Mem
RUN
PAR
MODE
STOP
RESET
165
113
85
28
20 95
15
INITIALISATION
OF SOFTSTARTER
Page: 7

CDC - START
console
8
2.3 - Installation
In all cases, it is preferable to install and/or
connect the console when the STV 2313 is
switched off.
2.3.1 - Installation on the STV 2313
•A slot is provided on the STV 2313
control module for connecting the CDC -
START console.
•The SubD9 connector on the console is
plugged directly into the STV 2313 control
module connector.
•The mechanical fixing is provided mainly
by the magnet on the back of the console.
However, if the installation is permanent, it
is recommended that the console be
screwed in place as follows :
- remove the protective cover on the STV
2313 control module,
- screw the console through the back of
the protective cover using the 4 M3 x 12
screws supplied for this purpose,
- replace the protective cover on the
control module.
•To remove the console, unscrew the 4
fixing screws if necessary, and use the
strap above the display to pull the console
out.
2.3.2 - Remote installation
The CDC - START console can also be
installed remotely (on the front of an
enclosure for example). In order to do this,
please consult LEROY-SOMER who will
supply a screened connection cable (1.5m,
3m or 5m in length) and follow the
procedure described below.
•Drill holes in the surface chosen for the
installation, according to the diagram
below.
•Position the CDC - START console on
this surface and fix it using the 4 screws
supplied for this purpose.
•Use the screened connection cable (CD -
CORD 1.5 (1.5m), CD - CORD 3.0 (3m) or
CD - CORD 5.0 (5m)) to connect the CDC
- START console to the STV 2313 control
module.
CDC
CDC
-
-
START
START
Mem
RUN
PAR
MODE
7.28 -: no
ANLG REF :o ffs I?
STOP
RESET
44.5
146.5
37
21
97
7
4 holes Ø3.5
Page: 8

CDC - START
console
9
3 - COMMISSIONING
3.1 - Presentation of the keypad
CDC - START
MEM
RUN
PAR
MODE
INITIALISATION
OF SOFTSTARTER
STOP
RESET
Used to move from READ mode to SETTINGS mode and vice versa.
DC
E
The cursors are used to move within the various menu fields and to
modify the contents.
Used to memorize the settings. These are stored in EEPROM type
memories which do not require any back-up power supply.
Used to give the start command when the starter is in control via
keypad configuration.
Used to give the stop command when the device is in control via
keypad configuration, and can also be used as a fault reset button.
On : used as a reminder that the DIGISTART STV 2313 is in SETTING
mode.
Flashin
g
: a settin
g
has been modified but not memorised.
C
Keys
LED
MODE
MEM.
RUN
STOP
RESET
PAR
Page: 9

CDC - START
console
10
3.2 - READ mode
3.2.1 - Power up
When the STV is powered up, the CDC -
START console automatically sets itself to
"READ" mode.
Note : "serial link fault" may appear on
the display before any operation has
taken place. This is normal and
corresponds to a serial link self-test.
The length of this self-test depends on
the number of options which are
connected to the STV 2313.
3.2.2 - Display
The upper line of the display continuously
indicates the current absorbed by the
motor. (In SETTINGS mode it is possible
to select the unit of the current absorbed :
in % In or A).
On the lower line, using the keys
Dor E, it is possible to display :
• The operating phase of the motor
(Eg. : switched off, acceleration, operating,
etc).
• The power consumption
This is expressed as a % of the motor
rated power. This reading is effective
approximately 2 seconds after start up.
• The power factor
The reading is effective approximately 2
seconds after start up.
• The length of the last start performed
Expressed in seconds.
• The number of motor operating hours
The counter is active as soon as the start
command is given. The hours totalled in
this way cannot be deleted.
• The starter reference followed by its
rating.
• The list of options which are connected
to the STV control module.
• The software version of the CDC -
START console.
• The software version of the STV control
module.
• The list of the last 5 faults
Once 5 faults have been registered, any
new fault detected will delete the first fault
which occurred.
1 to 5 by pressing : E.
1corresponds tothe last fault which occurred.
CURRENT : XXX%I n
MOTOR STATUS
CURRENT : XXX%I n
POWER : XXX%Pn
CURRENT: XXXX A
PWR. FACTOR: 0 . XX
CURRENT : XXX%I n
LAST START:XXX s
CURRENT : XXX%I n
OPERAT ING:XXXXXH
CURRENT : XXX%I n
STV 2313 XXX
CURRENT : XXX%I n
OPT ION: XX - XX - XX
CURRENT : XXX%I n
SOFTWARE 1 : XXX
CURRENT : XXX%I n
SOFTWARE 2 : XXX
CURRENT : XXX%I n
1:
Page: 10

CDC - START
console
11
3.3 - SETTINGS mode
3.3.1 - Programming procedure
Setting the STV 2313 equipped with a
CDC - START console is performed by
moving the cursor within the menus and
several levels of sub-menus.
The position of the cursor, within a menu
or sub-menu, is indicated by part of the
display flashing.
To modifiy a setting, position the cursor in
the part of the menu which you wish to
modify using the following keys :
D or E or or C.
3.3.2 - List of the main menus
Select the appropriate setting from those
displayed using the D or E keys.
Do not forget to memorize using the
key so that the settings can be taken
into account.
Note : If you exit a field in which a value
has just been modified without memorizing
it, the following message is displayed :
If you do wish to memorize, press :
If not, use the Cor keys to exit the
field.
C
MEM.
MEMorization ? ?
MEM.
Menu Display Comments
1 Select. A choice of 5 languages
2 Access code Access is locked to menus which follow
3 Initialisation of Softstarter Customization of DIGISTART to the motor
4Option DC injection With FR - START option
5Option speed feedback With RV - START option
6Option inputs/outputs With ES - START option
7 Starting settings According to the application
8Starting settings 2 With RV - START or ES - START option
9Starting settings 3 With ES - START option
10 Starting settings 4 With ES - START option
11 Protection settings Enable protections
12 Deceleration settings With or without options
13 Output relay settings Relay assignment
14 Transfer Copies the programmed settings
Note : The shaded menus ( ) can only be accessed with the FR - START, RV - START or
ES - START options.
C
Page: 11

CDC - START
console
12
3.3.3 - Structure of settings
Example : Sequence for menu 7 (starting settings) for an STV 2313 without options.
Indicates the flashing part of the display and thus the position of the cursor.
Step Press Step Press
CC
C
E D C
or
C
E to menu 8 E
ST1 K I C K S T A R T
OFF
S T A R T I N G
S E T T I N G S
CC
C
C
C
ST1 A C C E L E R A T I O N
CURRENT RAMP
C
C
C
C
C
ST1 K I C K S T A R T ON
Page: 12

CDC - START
console
13
Step Press Step Press
E
E D
C
E D --> C …or
E D C
E D --> C …
E D C
E D --> C …
E
ST1 CURRENT RAMP
PEDESTAL: XXX%I n
C
C
ST1KICKSTART
O F F
ST1KICKSTART
O N
C
ST1KICKSTART
LEVEL : X
ST1KICKSTART
LEVEL : Y
C
C
ST1 CURRENT RAMP
PEDESTAL: YYY%I n
ST1 CURRENT RAMP
P E D E S T A L : XXX%I n
ST1 CURRENT RAMP
P E D E S T A L : YYY%I n
ST1 CURRENT RAMP
ILIMIT: XXX%I n
ST1 CURRENT RAMP
ILIMIT: YYY%I n
ST1 CURRENT RAMP
I L I M I T : XXX%I n
ST1 CURRENT RAMP
I L I M I T : YYY%I n
C
ST1 CURRENT RAMP
RAMP T I ME : XXs
ST1 CURRENT RAMP
RAMP T I ME : YYs
ST1 CURRENT RAMP
R A M P T I M E :XXs
ST1 CURRENT RAMP
R A M P T I M E :YYs
MEM
MEM
MEM
MEM
MEM
XYX
XYX
XYX
Page: 13

CDC - START
console
14
Step Press Display
Power up -
Access to menu 1
Select. MODE
Menu 2
Access code E
Menu 3
Initialisation E
Menu 4
Option DC
injection E
Menu 5
Option speed
feedback E
Menu 6
Option
inputs/outputs E
Menu 7
Starting
settings E
Menu 8
Starting
settings 2 E
Menu 9
Starting
settings 3 E
Menu 10
Starting
settings 4 E
Menu 11
Protection
settin
g
sE
CURRENT : 0%I n
STARTER PWR OFF
3.3.4 - Access to settings
Note : Indicates the part of the display which flashes, and thus the position of
the cursor. Shaded menus can only be accessed with FR - START, RV - START or
ES - START options
S E L E C T .
LANGUAGE : ENGL I SH
A C C E S S C O D E
XXXX
I N I T I A L I S A T I O N
O F S O F T S T A R T E R
O P T I O N
D C I N J E C T I O N
O P T I O N
S P E E D F E E D B A C K
O P T I O N
I N P U T S / O U T P U T S
S T A R T I N G
S E T T I N G S
S T A R T I N G
S E T T I N G S 2
S T A R T I N G
S E T T I N G S 3
S T A R T I N G
S E T T I N G S 4
P R O T E C T I O N
S E T T I N G S
Page: 14

CDC - START
console
15
Remarks
The STV is in Read mode.
The power is switched off.
The STV is in Settings mode.
To select the dialogue language, see Section 3.4.
If no access code has been entered, move on to the next step.
If a code has been memorized, enter the code, then press . Movement to the next
step is then automatic. (See Section 3.5 for setting up a code).
Adapts the STV to the motor and to the control mode.
Only available if the FR - START option is connected.
Access to parameters relating to the heating and braking of the motor.
Only available if the RV - START option is connected.
Access to parameters relating to the speed sensor.
Only available if the ES - START option is connected.
Access to parameters relating to the inputs and outputs (logic and analogue) and the PTC
sensors.
Sets the parameters relating to starting the motor.
Only available with a 2-speed motor and the RV - START option or if OTHER SETTINGS is
enabled on one of the 2 logic inputs of the ES - START option. Access to a second set of
parameters.
Only available if the ES - START option is connected and if OTHER SETTINGS has been
enabled on the 2 logic inputs.
Access to two additional sets of parameters.
Enabling and adjustment of the protections which stop and trip the STV 2313.
MEM
Page: 15

CDC - START
console
16
Step Press Display
Menu 12
Deceleration
settings E
Menu 13
Output relay
settings E
Menu 14
Transfer E
Return to
Menu 1
Selection E
Return to
Read mode -
D E C E L E R A T I O N
S E T T I N G S
O U T P U T R E L A Y
S E T T I N G S
T R A N S F E R
STV →CONSOLE
S E L E C T .
LANGUAGE : ENGL I SH
CURRENT : 0%I n
STARTER PWR OFF
3.4 - Programming menu 1 : choice of language
Step Press Display
Power up -
Access
settings
Access contents C
Modify
contents E
Memorize
Return to
Read mode
CURRENT : 0%I n
STARTER PWR OFF
S E L E C T .
LANGUAGE : ENGL I SH
SELECT .
L A N G U A G E : E N G L I S H
SELECT .
S P R A C H E : D E U T S C H
S E L E C T .
SPRACHE : DEUTSCH
STROM: 0%I n
STV KEINE SPG
MODE
MODE
MEM
Page: 16

CDC - START
console
17
Remarks
Sets the parameters relating to deceleration of the motor.
Assigns the outputs.
All the parameters entered via the CDC - START are memorized in the STV 2313. They
can then be transferred to the CDC - START memory so that they may be saved or copied
to another STV 2313 with the same power rating (see Section 3.7).
Return to menu 1 : the menus are arranged in a loop.
When in Settings mode, if no key is pressed for a period of 180s, the STV 2313 returns to
Read mode. Return to Read mode is also possible using the key.
MODE
Remarks
Indicates that the STV 2313 is in Read mode when the electronic power circuit only is energized.
The STV is in Settings mode.
Positions the cursor on the language.
Selects German ; use the E key to select another language.
German is memorized, thus all parameters will subsequently be expressed in German.
Pressing the key causes the return to Read mode.
After a period of 180s, if no keys have been pressed, the return to Read mode is automatic.
MODE
Page: 17

CDC - START
console
18
3.5 - Programming menu 2 : access code
3.5.1 - Setting up an access code
Step Press Display
Access
settings
Move to
menu 2 E
Access contents C
Enter code D
,
Ethen C
Memorize
the code
S E L E C T .
LANGUAGE : ENGL I SH
A C C E S S C O D E
0000
ACCESS CODE
0000
ACCESS CODE
XXXX
I N I T I A L I S A T I O N
O F S O F T S T A R T E R
MODE
MEM
3.5.2 - Using the access code
Step Press Display
Search for
menu 2 E
Access contents C
Enter code D,E then C
Validate code
A C C E S S C O D E
0000
ACCESS CODE
0000
ACCESS CODE
XXXX
I N I T I A L I S A T I O N
O F S O F T S T A R T E R
CODE I NCORRECT
YYYY
ACCESS CODE
YYYY
MEM
Page: 18

CDC - START
console
19
Remarks
The STV 2313 changes to Settings mode.
Access to menu 2 (access code).
As long as no other code has already been memorized, it is possible to enter a code.
Once this code has been memorized, it must be entered to access subsequent menus.
Program a code between 0001 and 9999 by entering four numbers in succession.
The code is memorized. After returning to Read mode, access to menus 3 to 14 is not
allowed.
Remarks
In Settings mode, position the cursor on menu 2 "ACCESS CODE".
Access to the four numbers which comprise the code.
(Even if a code has been memorised, the display shows 0000).
Enter the code which has been memorized.
The code which has just been entered is identical to the memorized code, thus access to
the subsequent menus is authorised.
The code which has just been entered is different to the memorized code, thus access to
the subsequent menus is locked.
After a time delay the STV 2313 offers the possibility of re-entering the access code.
Page: 19

CDC - START
console
20
Display Factory settings Adjustment range
400 001 to 760V
1500 375 to 3600 RPM
According to
STV RATING 1.1 to 500.0 kW
STV RATING 7 to 130 %
of the STV rating
% In
IN % In
IN AMPS
DISTANCE
DISTANCE
LOCAL
OFF
OFF
ON
INIT MAIN SUPPLY
Un : XXXV
3.6 - STV 2313 parameters
3.6.1 - Menu 1 : select.
INIT MOTOR SPEED
Nn: XXXXRPM
INIT MOTOR POWER
Pn: X X X . XKW
INIT MOTOR
CURRENT I N: XXA
Note : If the STV 2313 is controlling several motors which have different power ratings (with
ES - START option) or a 2-speed motor (with ES - START or RV - START option), enter the
parameters which correspond to the highest power rating in this menu.
INIT D I SPLAY OF
CURRENT : I N % I n
INIT CONTROL
D I S T A N C E
INIT AUTORESTART
ON SUP . LOSS :O F F
3.6.2 - Menu 2 : access code
Display Factory settings Adjustment range
0000 0000 to 9999
ACCESS CODE
0 0 0 0
3.6.3 - Menu 3 : initialisation of Softstarter
Display Factory settings Adjustment range
ENGLISH
ENGLISH
DEUTSCH
ITALIANO
ESPANOL
FRANÇAIS
SELECT .
L A N G U A G E : E N G L I S H
Page: 20
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