Levitronix PuraLev LCO-i100 User manual

User Manual for LCO-i100 Console
www.levitronix.com
PL-4066-00, Rev03, DCO# 21-230
First Release: 09-Feb-2017
Last Update: 07-Oct-2021
PuraLev®Console
LCO-i100
PuraLev®i30SU/MU, PuraLev®i100SU/MU
PuraLev®i600SU
USER MANUAL
This manual contains information necessary for the safe and proper use of the PuraLev®LCO-i100
Console. Included are specifications for the standard configurations and instructions regarding its use,
installation, operation, adjustment, inspection and maintenance. For detailed description of the menu
structure and the configuration possibilities with the touch screen user interface the console software
manual PL-4067-00 can be consulted. For all in this manual revision described configurations and features
the console software V1.04 R16 or higher is needed. For special configurations of the system refer to
accompanying information. Please familiarize yourself with the contents of the manual to ensure the safe
and effective use of this product. After reading this manual, please store the manual where the personnel
responsible for operating the pump system can readily refer to it at any time.

User Manual for LCO-i100 Console
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PL-4066-00, Rev03, DCO# 21-230
2
Table of Contents
1SAFETY PRECAUTIONS........................................................................................................................................................................3
2SPECIFICATIONS...................................................................................................................................................................................4
2.1 Specification of Console Components ..........................................................................................................................................4
2.2 System Overview and General Specification................................................................................................................................7
2.2.1 Basic Stand-Alone System Configuration..........................................................................................................................................................7
2.2.2 Extended System Configuration ........................................................................................................................................................................8
2.3 General Environmental Conditions................................................................................................................................................9
2.4 Basic Dimensions of Console........................................................................................................................................................9
3ENGINEERING INFORMATION ...........................................................................................................................................................10
3.1 IP Rating.......................................................................................................................................................................................10
3.2 Temperature Monitoring ..............................................................................................................................................................10
4INSTALLATION.....................................................................................................................................................................................10
4.1 Mechanical Installation.................................................................................................................................................................10
4.2 Electrical Installation ....................................................................................................................................................................11
4.2.1 Connection Overview.......................................................................................................................................................................................11
4.2.2 PLC Interface...................................................................................................................................................................................................12
4.2.3 Analog Input with 24VDC Supply.....................................................................................................................................................................13
4.2.4 General Installation Instructions ......................................................................................................................................................................14
5OPERATION..........................................................................................................................................................................................15
5.1 Basic System Operation ..............................................................................................................................................................15
5.1.1 Start-Up............................................................................................................................................................................................................15
5.1.2 Power-Down.....................................................................................................................................................................................................15
5.1.3 Auto-Resume Feature......................................................................................................................................................................................16
5.1.4 Software Update ..............................................................................................................................................................................................16
6MAINTENANCE.....................................................................................................................................................................................17
6.1 Cleaning .......................................................................................................................................................................................17
7TROUBLESHOOTING ..........................................................................................................................................................................17
8TECHNICAL SUPPORT........................................................................................................................................................................17
9APPENDIX .............................................................................................................................................................................................18
9.1 Regulatory Status.........................................................................................................................................................................18
9.1.1 CE Marking ......................................................................................................................................................................................................18
9.1.2 IECEE CB Safety Certification.........................................................................................................................................................................18
9.1.3 NRTL/ETL Safety Certification and Marking....................................................................................................................................................18
9.1.4 Disposal of Equipment –WEEE Directive 2012/19/EU...................................................................................................................................18
9.2 Symbols and Signal Words..........................................................................................................................................................19

User Manual for LCO-i100 Console
www.levitronix.com
PL-4066-00, Rev03, DCO# 21-230
3
1 Safety Precautions
The PuraLev®Console LCO-i100 is designed to be used in research laboratories and industrial production
environments in life science markets like biotech and pharmaceuticals. Installation shall be done by qualified
personnel only. Safety precautions and all “CAUTION”, “WARNING” and “DANGER” indications in the relevant
sections shall be followed.
Concerning safety precautions for motor, pump and sensors refer to the corresponding manuals.
CAUTION
Do not under any circumstances open the console enclosure. Levitronix®does
not assume responsibility for any damage, which occurs under such
circumstances.
!
WARNING
Hazardous voltage may be present.
Always isolate the console from the mains power supply before performing any
changes to the connections, the positioningand before doing other maintenance
activities.
Use the standard specified AC/DC supplies. A mains protection with residual or
leakage current circuit breaker is recommended.

User Manual for LCO-i100 Console
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PL-4066-00, Rev03, DCO# 21-230
4
2 Specifications
2.1 Specification of Console Components
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
1
PuraLev®Console
LCO-i100.1-01
100-30501
Supply Voltage / Power
24 VDC with 50 W or 160 W supply (see Table 6)
Housing Rating /
Weight
IP65 2/ 1.6 kg
Interfaces
Multi-touch screen 7”, 3 pressure sensors, 2 flow sensors, 1 temp. sensor
PLC (2 digital in/outputs, 1 analog in/output), LAN, USB
Pump Motors
Certifications
CE, IECEE CB scheme, ETL (NRTL) listed. 2
Table 1: Basic specifications of standard LCO-i100 console.
Note 1: AC/DC power supply and AC mains cable for various countries to be ordered separately according to Table 6.Note 2: Tested and designed for IP66. Not available on units older than 2018/19.
Pos.
Component 2
Article Name
Article #
Characteristics
Value / Feature
2a
Single-Use
Pump Head
DCP-30.2 (Barb) 1 3
DCP-30.1 (Triclamp) 1
(Needs pump head socket.)
100-90968
100-90959
Wet Materials
Max. Flow / Max. Diff.-Press.
Sterilization Methods
PP (FDA, USP Class VI, ADI) / Barb or Triclamp 3/8”
7.7 liters/min (2 gallons/min) / 1.0 bar (14.5 psi)
Gamma radiation up to 40 kGy.
2b
Multi-Use Pump Head
LPP-30.7 (no drain port)
Wet Materials / Fittings
Max. Flow / Max. Diff.-
Pressure
Sterilization Methods
PEEK, PTFE and EPDM (FDA, USP Class VI,
BSE/TSE/animal-free) / Triclamp 3/8”)
3.9 liters/min (1 gallons/min) / 2.7 bar (39 psi)
CIP (clean in place), Autoclaving
2c
Driver
IPD-30.8-03-02 (SU)
IPD-30.8-03-xx (MU)
(MBP-i30.1 included)
100-10104
100-10212
Housing
Epoxy (anti-corrosive) coated alu., IP65 (tested for IP67)
Cable / Connectors
1 x 0.3m cable with PVC jacket / circular connector
2d
Pump Head Socket
PHS-i30.1
100-90947
Mounting Type / Material
Bayonet mount with locking pin made of anodized aluminum
3a
Single-Use Pump Head
DCP-200.2 (Triclamp) 1
DCP-200.3 (Barb) 1 3
(Needs pump head socket.)
100-90734
100-90792
Wet Materials
Max. Flow / Max. Diff.-Press.
Sterilization Methods
PP (FDA, USP Class VI, ADI) / Triclamp or Barb ½”
17.4 liters/min (4.6 gallons/min) / 2 bar (29 psi)
Gamma radiation up to 40 kGy.
3b
Multi-Use Pump Head
LPP-200.17 (with drain
port)
LPP-200.16 (no drain port)
100-90864
100-90863
Wet Materials / Fittings
PVDF, PFA, EPDM (FDA, USP Class VI, ADI) / Triclamp ½”
Max. Flow / Max. Diff.-Press.
17.4 liters/min (4.6 gallons/min) / 2.4 bar (35 psi)
Sterilization Methods
CIP (clean in place), Autoclaving
3c
Driver
IPD-100.3-03-02 (SU)
IPD-100.3-03-03 (MU)
100-10105
100-10137
Housing
Epoxy (anti-corrosive) coated alu., IP65 (tested for IP67)
Cable / Connectors
1x 0.3m cable with PVC jacket / circular connector
3d
Pump Head Socket
PHS-i100.1
100-91053
Mounting Type / Material
Bayonet mount with locking pin made of anodized aluminum
4a
Single-Use Pump Head
DCP-600.2 (Triclamp) 1
(Needs pump head socket.)
100-90784
Wet Materials
Max. Flow / Max. Diff.-Press.
Sterilization Methods
PP (FDA, USP Class VI, ADI) / Triclamp 1”
75 liters/min (20 gallons/min) / 3.1 bar (45 psi)
Gamma radiation up to 40 kGy.
4b
Driver
IPD-600.3-30-02
100-10197
Housing
Cable / Connectors
Epoxy (anti-corrosive) coated alu., IP65 (tested for IP67)
1x 3m cable with PVC jacket / circular connector
4c
Pump Head Socket
PHS-600.1
100-90696
Mounting Type / Material
Bayonet mount with locking pin made of anodized aluminum
Table 2: Specification of standard pump motors and single-use pump heads compatible with LCO-i100 console.
Note 1: Gamma irradiation option available. Note 2: See Levitronix®technical brochures of PuraLev®i30SU/i30MU/100SU/i100MU/600SU for detailed specifications. Note 3: Sterile fitting options available.
Figure 1: LCO-i100 console with compatible drivers and pump heads
1
3a
3d
3c
2a
2d
2c
3b
3c
4a
4b
4c
2b
2b

User Manual for LCO-i100 Console
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PL-4066-00, Rev03, DCO# 21-230
5
Pos.
Component
Article Name
Article #
Fitting
Wet Material
Note
5a
5b
5c
5d
5e
5f
5g
5h
5i
5j
LEVIFLOW®Single-Use
Flow Sensors
LFS-03SU-Z (0.8 lpm)
LFS-03SU-Z-SC1 (0.8 lpm) 1
LFS-06SU-Z (8 lpm)
LFS-06SU-Z-SC1 (8 lpm) 1
LFS-10SU-Z (20 lpm)
LFS-10SU-Z-SC1 (20 lpm) 1
LFS-15SU-Z (50 lpm)
LFS-15SU-Z-SC1 (50 lpm) 1
LFS-20SU.1-Z (80 lpm)
LFS-20SU-Z-SC1 (80 lpm) 1
100-30375
100-30418
100-30377
100-30394
100-30397
100-30408
100-30412
100-30431
100-30483
100-30464
Triclamp 3/8”
Triclamp 3/8”
Triclamp 3/8”
Triclamp 3/8”
Triclamp 1/2”
Triclamp 1/2”
Triclamp 1”
Triclamp 1”
Triclamp 1”
Triclamp 1”
Polypropylene (FDA, USP Class
VI, BSE/TSE/Animal free)
Gamma stable for up to 40 kGy.
See Levitronix®technical brochure
of LFS-SU single-use sensor series
for more detailed specifications and
for other configurations and sensor
sizes.
Table 3: Specification of LEVIFLOW®single-use high-precision (1% accuracy of reading) flow sensors compatible with LCO-i100 console.
Note 1: Extended calibration for wider 1% accuracy range. Note 2: All flow sensors available with gamma irradiation (see LEVIFLOW®product literature for more details).
Pos.
Component
Article Name
Article #
Calibrated Liquid
Tubing
Tube: IDxOD
Note
6a
6b
6c
6d
LEVIFLOW®Clamp-On
Flow Sensors LFSC-D
LFSC-05D-001 (1 lpm)
LFSC-08D-001 (4 lpm)
LFSC-12D-007 (20 lpm)
LFSC-22D-005
100-30407
100-30396
100-30390
100-30391
Water @
20°C/37°C
Silicone
CFlex® 1
1/8” x 1/4”
1/4” x 3/8”
3/8” x 9/16”
3/4" x 1”
See Levitronix®technical brochures
of LFSC-D and LFSC-iX of clamp-
on sensor series for more detailed
specifications and other sensor
sizes.
7a
7b
7c
7d
7e
LEVIFLOW®Clamp-On
Flow Sensors LFSC-iX
LFSC-i06X-002 (1 lpm)
LFSC-i10X-001 (4 lpm)
LFSC-i16X-001 (20 lpm)
LFSC-i19X-001 (50 lpm)
LFSC-i25X-001 (80 lpm)
100-30485
100-30477
100-30482
100-30479
100-30480
Water @
20°C/37°C
Silicone
CFlex®
TPE
1/8” x 1/4”
1/4” x 3/8”
3/8” x 5/8”
1/2" x 3/4"
3/4" x 1”
Table 4: Specification of LEVIFLOW®clamp-on flow sensors compatible with LCO-i100 console.
Note 1: C-Flex®is a registered trademark of Saint Gobain Performance Plastics, 2015. All rights reserved.
Pos.
Component
Article Name
Article #
Fittings
Specification
Wet Material
Note
8a
8b
8c
PendoTECH Single-
Use Pressure Sensors
PREPS-N-038
PREPS-N-5-5
PREPS-N-1-1
190-10375
190-10373
190-10374
3/8” Hose Barb
3/4" Sanitary Clamp
1" Sanitary Clamp
Pressure range:
-0.48 to 5.2 bar
Polysulfone
See PendoTECH literature
for more detailed
specifications.
9a
9b
9c
Single-Use
Temperature Sensor
TEMPS-N-038
TEMPS-N-050
TEMP-S-DP
190-10377
190-10376
190-10378
3/8” Hose Barb
1/2” Hose Barb
Dip Probe
Temp. range:
0 –70°C
Polysulfone
Stainless steel
See PendoTECH literature
for more detailed
specifications.
Table 5: Specification of single-use pressure and temperature sensors compatible with console LCO-i100.
6a
5a
5d
6c
5c
5b
5e
8a
8b
9c
9b
6b
5f
7a
7c
7b
5g
5h
H
5i
5j
6b
7d
7e
8c
9a

User Manual for LCO-i100 Console
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PL-4066-00, Rev03, DCO# 21-230
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Pos.
Component
Article Name
Part #
Characteristics
Special Feature / Description
10a
LEVIFLOW®
Interconnect Cable
LFI-C.1-30 (3m)
190-10308
Cable Jacket Material
Main Purpose
PVC
Connection between LFSC-D and LFS-SU flow sensors and console.
10b
IP Cable Signal
4 Wires
ICS-3.1-30 (3m)
190-10447
Cable Jacket Material
Main Purpose
PUR
Connection between LFSC-iX flow sensors and console.
11
Pressure Sensor
Adaptor Cable
LPE-1.1-30 (3m)
190-10354
General Specifications
Main Purpose
Circular console connector, watertight on console side.
Connection of single-use pressure sensors to console.
12
Temperature Sensor
Adaptor Cable
LTE-1.1-30 (3m)
190-10353
General Specifications
Main Purpose
Circular console connector, watertight on console side.
Connect single-use temp. sensors to console. For barb sensors and dip
probe.
13
IP Adaptor Cable
Hybrid
ICH-1.2-30 (3m)
190-10329
General Specifications
Main Purpose
Circular console and driver side connector, watertight.
Extend cable of drivers.
14
IP Cable Signal
12 Wires
ICS-2.1-50 (5 m)
190-10347
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 12x 0.14 mm2and shielding
Connector with screw type plug for open wire connection / Circular Hirose
type
General connection to PLC of console.
15a
Desktop AC/DC Power
Supply
VEC50US24 IC915
100-40019
Voltage Output / Input
Basic Dimensions
Certificat./ Standards
Note
24VDC, 50W / 90 –264 VAC, 47-63 Hz
116 x 52 x 31 mm
IEC60950-1, EN60950-1, UL/cUL60950-1
Connector for direct connection to supply of console withcable length 1.2 m.
15b
Desktop AC/DC Power
Supply
GST160A24-R7B IC915
100-40020
Voltage Output / Input
Basic Dimensions
Safety Approvals
Note
24VDC, 160W / 85 –264 VAC, 47-63 Hz
175 x 72 x 35 mm
UL60950-1, CSA C22.2, TUV EN60950-1
Connector for direct connection to supply of console with cable length 1.2 m.
15c
AC Mains Cables
(for Desktop power supply)
AMC-1.1 (2m) / AMC-1.2 (2.5m)
AMC-1.3 / AMC-1.4 (2.5m)
AMC-1.5 (2.5m)
190-10331 / 32
190-10333 / 34
190-10335
Country
Country
Country
US, Canada / Germ., Denm., Norw., Finl., Belg., Netherland, Sweden, Austria
Japan / Switzerland
United Kingdom
16a
AC/DC Power Supply
(for Stand-Alone configuration)
DDP-600-US48-SC
100-40026
Voltage Output / Input
Basic Dimensions
Certifications, Standards
48 VDC (600 W) / 100 –277 VAC
250 x 125 x 60 mm / 2 x 200 mm
CB, CSA/UL, IP65
16b
AC Mains Cables
(for power supply 15a)
AMC-2.1 / AMC-2.2
AMC-2.3 / AMC-2.4
AMC-2.5
190-10336 /37
190-10338 /39
190-10338 /40
Country
Country
Country
Cable Specifications
US, Canada / Germ., Denm., Norw., Finl., Belg., Netherl., Sweden, Austria
Japan / Switzerland
United Kingdom
Length = 3m, black color, watertight connector on console side
17
IP Y-Split Cable
ICY-4.1-02
190-10476
Specifications
Main Purpose
PVC cable jacket with PC split box, PUR sealing, circular type connectors.
Integrated DC/DC converter for 48 VDC to 24 VDC / 20 W.
Splits cable to connect power supply (3a) and console to driver IPD-600.
18
IP Cable Signal 4 Wires
ICS-1.5-30 (3 m)
190-10468
Specifications
Main Purpose
PVC jacket, connectors: circular type to circular type.
Fieldbus connection of driver from Y-split cable to console.
Table 6: Specification of standard cables and AC/DC desktop supplies for console.
11
12
15b
15c
15a
13
14
16a
16b
17
18
10a
10b

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2.2 System Overview and General Specification
2.2.1 Basic Stand-Alone System Configuration
With the stand-alone pump system configuration, as illustrated in Figure 4 for the PuraLev®i30 and i100 and TBD for the
PuraLev®i600 pumpsystem, thespeedof the pump can besetmanually and theflow can bemonitored with a LEVIFLOW®
flow sensor. The mode of operation can be easily switched to a flow control setup, where the flow is set manually on the
7” multi-touch screen controlled by the integrated PC.
Figure 4: Stand-alone console configuration for PuraLev®i30/100 pump system
Figure 5: Stand-alone pump system configuration for PuraLev®i600 pump system
Integrated Pump
Driver OEM Model
(with Connector)
Fluid Out
Flow Sensor
LFSC-D
LFS-SU
Single-
Use
Pump
Head Multi-Touch
Screen 7"
Fluid In
AC Mains Cable
AC Supply
Input
On-Off Button
USB Interface for
Firmware Update
with USB Stick
DC Supply Input
Power to
Integrated
Driver
Flow Sensor
AC/DC Supply
PuraLev® Console
Pump Head Socket
(Necessary for DCP
single-use pump heads)
Integrated Pump Driver
OEM Model
(with Connector)
Fluid Out
Flow Sensor
LFSC-D
LFS-SU
Single-
Use
Pump
Head
Multi-Touch
Screen 7"
Fluid In
AC Mains Cable
AC Supply
Input
On-Off Button
USB Interface for
Firmware Update
with USB Stick
Power to
Driver
Flow Sensor
PuraLev® Console
DC Supply Input
(with RS485)
AC/DC Supply
(Sealed)
Y-Split Box
(Integrated DC/DC
Converter)
Pump Head Socket
(Necessary for DCP single-use
pump heads)
1
2b
5
2a
3a
3c
3d
2c
13
15a
15b
15c
3b
Multi-Use pump head
option for PuraLev-i30/100
6
10a
16a
16b
17
4c
4a
4b
1
18
10a
2b

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2.2.2 Extended System Configuration
Figure 6 illustrates the extended capabilities of the console for advanced fluid handling applications. The
connection of up to 3 single-use pressure sensors enables pressure monitoring. A standard interface for a
temperature sensor facilitates temperature monitoring.
Figure 6: Extended system configuration of console for advanced fluid handling
Note 1: For PuraLev® i600 pump system the power supply and console connection concept shown in Error! Reference source not found. has to be used.
Single-Use
Pump Head
Fluid
Out
Pump Head Socket
Fluid
In
AC
Mains
Cable
AC Supply
Input
On-Off
Button
PuraLev®
Console
Flow
Sensor
LFSC-iX
Inline
Temp.
Sensor
Pressure
Sensor 1
Pressure
Sensor 2
Pressure
Sensor 3
Flow
Sensors
LFSC-D
LFS-SU
AC/DC
Supply
Integrated Pump
Driver OEM Model
(with Connector)
Multi-Touch
Screen 7"
External
PLC
11
11
8
12
7
14
9
5
6
8
8
11
10b
10a

User Manual for LCO-i100 Console
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PL-4066-00, Rev03, DCO# 21-230
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2.3 General Environmental Conditions
Usage
Indoor (Laboratory, Industrial environments)
Altitude
Up to 2000 m
Operating ambient temperature
10 to 40 °C
Storage ambient temperature (Extremes for Transportation)
-20 to 70 °C
Operating humidity range (relative humidity)
15 –95% (non-condensing)
Storage humidity range (relative humidity) (Extremes for Transportation)
15 –95% (non-condensing)
Normal storage conditions
Ambient temp.: 20 to 30 °C
Relative humidity: 50% (non-condensing)
Mains supply fluctuations
See specifications of standard AC/DC supplies.
Transient over-voltages typically present on the mains supply
Surge immunity according to EN 61000-4-5
Pollution degree
2
IP rating
IP65
Table 7: Environmental conditions for LCO-i100 console
2.4 Basic Dimensions of Console
Figure 7: Basic dimensions (in mm) of console LCO-i100

User Manual for LCO-i100 Console
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PL-4066-00, Rev03, DCO# 21-230
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3 Engineering Information
3.1 IP Rating
The console is tested to meet IP65.
Note: Units older than 2018/19 have IP40. These older units can be identified by having only 2 pressure
inputs (instead of 3 pressure inputs) on the connector back plane.
3.2 Temperature Monitoring
To avoid overheating of the system, the console’s motherboard processor reduces its clock frequency at 85°C
and stops the system at 100°C. However, under normal operating conditions the console is far below these
temperatures.
4 Installation
4.1 Mechanical Installation
The console LCO-i100 is made for desktop operation on a horizontal surface or can be wall-mounted to an
appropriate vertical surface. For wall-mounting the four pre-assembled rubber stands on the bottom have to
be removed. The underlying four M4 threads can be used for the wall-mounting according to the specifications
in Table 8.
Number of threads
4
Thread diameter
M4
Thread depth
8 mm
Maximum torque
0.6 Nm
Thread distance
170 mm x 114 mm
Console weight
1.6 kg (without cables)
Table 8: Specification for wall-mounting
Figure 8: Bottom view of the console housing
Note 1: Not available on units older than 2018/19.
For wall-mounting. Feet to be removed.
VESA 100 mounting interfaces. 1