Liangzi Power UTV1000-3 User manual

UTV1000-3/4
Maintenance Manual
Shandong Liangzi Power Co. Ltd.
Any copy or without written permission or authorization is prohibited to use
the manual (version 1, May 2017).
All rights reserved

Foreword
This manual contains such content as
introductions on overhaul, maintenance,
overhauling program, dismantling, assembling,
troubleshooting and service data of
UTV1000-3/4
This manual will help you know the vehicle
better so that you can assure your customers
of fast and reliable service.
This manual has been prepared on the basis of
the latest specifications at the time of
publication.If modifications have been made
sine then,differences may exist between the
content of this manual and the actual vehicle.
Illustrations in this manual are used to show
the basic principles of operation and work
procedures.They may not represent the actual
vehicle exactly in detail.
Manufacturer reserves the right of no prior
notice on product improvement or
modification. Repair and maintenance shall be
carried out according to actual situation of
vehicle.
WARNING
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the vehicle
unsafe for the rider.
GROUP INDEX
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
ENGINE
3
FUEL SYSTEM
4
DRIVE TRAIN
5
STEERING SYSTEM
6
SUSPENSION SYSTEM
7
BRAKES SYSTEM
8
ELECTRICAL SYSTEM
9
TROUBLE SHOOTING
10

1.GENERAL INFORMATION
1-
1
1. GENERAL INFORMATION
PRECAUTIONS......................................... 1-1
TECHNICAL SPECIFICATIONS...................1-3
TIGHTENING TORQUE............................1-6
PRECAUTIONS
1. Do not make engine under operation at a closed place or place with poor ventilation for a
long time.
2. If engine stops operation, please do not touch it or silencer to avoid burning.
3. Due to high corrosive, battery fluid (dilute sulfuric acid) may cause burns to skin and eyes. In
case of splashing it to skin, please clean it with water and see the doctor immediately. In case
of splashing it to clothes, please wash it with water immediately. Keep battery fluid far away
from Children.
4. Cooling liquid is toxic. Do not drink it or splash it to skin, eyes and clothes. once splashing it
to skin, please wash it with a lot of soapy water. In case of splashing it to eyes, please wash
eyes immediately and see the doctor. In case of drinking cooling liquid, resulting in vomit,
please see the doctor. Keep cooling liquid far away from children.
5. Wear proper working suit, boots and hat. If necessary, please wear long-sleeve working suit
and gloves for operation.
6. Gasoline is highly inflammable. No smoking or firing. At the same time, fire sparks shall be
avoided. Vaporized gasoline is explosive as well. Operation shall be carried out at places with
good ventilation.
7. Battery may produce explosive hydrogen in charging. Please ensure charging at places with
good ventilation.
8. Use legal parts, lubricating oil and lubricating grease.
9. Before overhauling, please clean soil and dust.
10. Keep accessories of each part well for correct assembly.
11. Replace dismantled gasket, O-shaped ring, piston pin retainer and cotter pin.
12. Retainer of rubber ring may be deformed after dismantling. So, please do not use loose and
soft retainer.
13. Please wash and dry dismantled parts. Use lubricant on the surface of moving parts. For
correct installation, please measure data well in dismantling process.
14. If do not know length of screw, please install screws one by one to ensure their corresponding
depth.

1.GENERAL INFORMATION
1-
2
15. Pre-tighten bolts and nuts and then tighten them with designated torque from the big to the
small and from the inside to the outside.
16. Check whether rubber parts are aged. If necessary, replace them. Keep rubber parts far away
from grease.
17. If necessary, special tools can be used.
18. Rotate inside and outside races of bearing to ensure flexibility of balls.
a) If axial or radial resistance is too large, please replace it. If there is concave-convex on
the surface, please use oil for washing. If no effect is achieved with washing, please
replace it.
b) If bearing cannot be clamped tightly in pressing into machine or axle, please replace
bearing.
19. Please install a side dust proof bearing at correct direction. In installation of open or
double-face dust proof bearing, pay attention to that marks of manufacturer shall be outward.
20. In cleaning and drying bearing, please keep bearing support still. Before installation, please
carry out lubrication with oil or lubricating oil.
21. Please correct install elastic retaining ring. Assembling after opening can ensure installation
of snap ring into slot.
22. After assembly, please check whether all parts are of perfect tightening and flexible
movement.
23. Brake fluid and coolant may damage shell and plastic and rubber parts. In case of being
splashed by them, please use water for washing.
24. In installing pipeline, please insert them to bottom of connecting pipeline. In installing pipe
clamp, please install them to groove if there is. As for pipeline or pipe clamp that cannot be
tightened, please replace them.
25. Do not mix soil or dust into engine and/or hydraulic braking system.
26. Before installation, please clean gasket and spacer of engine shell. Use oil stone to polish
scratch of joint face evenly.
27. Do not twist or bend too much cable. Twisted or damaged cables may cause inflexible
operation.

1.GENERAL INFORMATION
1-
3
TECHNICAL SPECIFICATIONS
Item
Parameter
Dimensions
UTV1000-3
UTV1000-4
Overall length
3075mm
3875mm
Overall width
1730mm
1730mm
Overall height
2060mm
2060mm
Seat height
850mm
850mm
Wheelbase
2035mm
2835mm
Ground clearance
450mm
450mm
Engine
Type
Two-cylinder, 4-stroke,SOHC, water cooling,
Number of valves
8(mechanical adjustment)
Cylinder diameter
91 mm
Piston stroke
75 mm
Compression ratio
10.3：1
Displacement
976ml
Maximum power
63.7kw/6500RPM
Maximum torque
100N.m/5500RPM
Idle speed
1650rpm
Lubrication
Type
Wet tank lubrication, oil filters can be changed
Oil pressure
0.07-0.25MPa at 1250rpm
Type of oil
SAE10W-50/SJ
Oil quantity
2200mL
Replacement of
capacity
2000mL
Fuel
Type
Unleaded gasoline only 93# or higher
Fuel pressure
350 KPa
Fuel tank capacity
37.5L
Valve clearance
Intake
0.06 to 0.10mm
Exhaust
0.11 to 0.15mm
Diameter of valve rod(IN)
New
4.966 to4.980mm
Service limit
4.930mm
Diameter of valve rod(EX)
New
4.956 to 4.970mm
Service limit
4.930mm
Valve seat contact width(IN)
New
1.05 to 1.35mm
Service limit
1.80mm
Valve seat contact width(EX)
New
1.25 to 1.55mm
Service limit
2.00mm
Valve guide diameter
New
4.998to 5.018mm
Service limit
5.050mm

1.GENERAL INFORMATION
1-
4
Free length of valve spring
New
40.81mm
Service limit
39.00mm
Rocker arm bore diameter
New
12 .036to 12.050mm
Service limit
12.060mm
Rocker arm shaft diameter
New
12.00 to 12.018
Service limit
11.990mm
Piston measurement
New
90.950 to 90.966mm
Service limit
90.850mm
Cylinder measurement
Size “A”
91.955 to 91.003mm
Size “B”
91.0031 to 91.010mm
Intake cam height
New
32.96 to 33.16mm
Service limit
32.94mm
Exhaust take cam height
New
32.86mm to 33.06mm
Service limit
32.84mm
Crankshaft main journal
diameter
New
42.024 to 42.040mm
Service limit
42.000mm
Crankshaft radial clearance
Service limit
0.06mm
Crankshaft deflection
Service limit
0.07mm
Crankshaft pin diameter
New
41.986 to 42.010mm
Service limit
41.967mm
Connecting rod big end radial
clearance
Service limit
0.09mm
Connecting rod small end
diameter
New
22.010 to 22.020mm
Service limit
22.050mm
Piston pin diameter
New
21.996 to 22.00mm
Service limit
21.980mm
Spark plug
Type/manufacturer
NGK CPR8EA-9
Gap
0.7-0.9mm
Transmission type
CVT(Continuously Variable Transmission)
Continuously variable ratio
0.63to3.06
Drive belt width
Service limit
30.00mm
Gearbox type
Dual range(H/L) with park, neutral and reverse
Gearbox oil
Capacity
450mL(GL-4-90)
Gear ratio
H
3.36
L
5.84
R
7.15
Cooling liquid temperature
thermostat
Valve opening
65C◦
Fan opening
82C◦
Magneto generator output
520W@6000rpm
Crankshaft position sensor value of resistance
774 to 946 Ω@20℃
Tire
Type
Tubeless

1.GENERAL INFORMATION
1-
5
Pressure
97 to 124KPa
Size Front
29×8–15
Size Rear
29×1 0–15
Brakes
System
Front and rear unified
Type Front
Dual disc brake
Type Rear
Dual disc brake
New disk thickness
4.0mm(Front) 3.5mm(Rear)
Minimum disk thickness
3.5mm(Front) 3.0mm(Rear)
Maximum disk warpage
0.2mm
Operation
Foot operation
Suspension and shock absorber
Front suspension
Double wishbone
Rear suspension
Double wishbone
Front shock absorber
Coil spring / oil damper
Front shock absorber travel
120mm
Rear shock absorber
Coil spring / oil damper
Rear shock absorber travel
135mm
Drive train
Front differential
Shaft driven/single auto-lock differential
Front differential ratio
3.67:1
Rear axle
Shaft driven/single differential
Rear axle ratio
3.67:1
Front differential oil capacity
180mL(GL-4-90)
Rear differential oil capacity
220mL(GL-4-90)
Electrical
Ignition system
EFI-DELPHI
Battery
Type
Maintenance Free
Voltage
12V
capacity
45AH
Fuses
Reversing Light
10A
Fan
30A
Lock(second shift)
20A
Reserve power
15A
EFI system meter
25A
Lighting
30A
EPS
40A
Rear drive control
15A
Electric top
15A
Top light
20A
Seat heating
15A
Tail light
12V 21W/5W

1.GENERAL INFORMATION
1-
6
TIGHTENINGTORQUE
Locking devices ( e.g.: locking tabs, elastic stop nuts ,self-locking fasteners ,etc.) must be
installed or replaced with new ones, where specified. If the efficiency of a locking device is
impaired, it must be renewed.
In order to avoid a poor assembling, tighten screws, bolts or nuts in accordance with the
following recommended torque value:
Grade
Torque( N·m)
M6
M8
M10
M12
M14
M16
4.6
4～5
10～12
20～25
36～45
55～70
90～110
5.6
5～7
12～15
25～32
45～55
70～90
110～140
6.8
7～9
17～23
33～45
58～78
93～124
145～193
8.8
9～12
22～30
45～59
78～104
124～165
193～257
10.9
13～16
30～36
65～78
110～130
180～201
280～330
12.9
16～21
38～51
75～100
131～175
209～278
326～434
CAUTION
As for important tightening torques , please refer to following standards.
Installation location
Specifications (mm)
Torque N.m(kgf.m)
Fastening bolt of engine
M10
70(7.1)
Fastening nut of suspension arm
M12
80(8.2)
Bolt of rear shock absorber
M12
80(8.2)
Bolt of front shock absorber
M12
80(8.2)
Fastening nut of wheel rim
M12
100(10.2)
Nut of wheel hub
M22
300(30.6)
Bolt of rear brake/stop pump (calipers)
M10
80(8.2)
Bolt of brake/stop disc
M8
26(2.7）
Bolt of front brake/stop pump (calipers)
M10
80(8.2)
Lock nut of steering rod
M12
80(8.2)
Lock bolt of steering gearbox
M12
140(14.3)
Bolt of exhaust pipe
M8
30(3.1)
Fastening bolt of rear differential
M10
80(8.2)
Fastening bolt of front differential
M10
80(8.2)
Bolt of front propeller shaft flange
M8
40(4.1)
Bolt of front propeller shaft flange
M10
80(8.2)
Bolt of rear propeller shaft flange
M10
80(8.2)
Sparkplug
M12
20(2.0)
Turn light
12V 10W
Headlamp
12V 35W
Be sure to use the proper tightening torque for the proper strength grade. Always torque screws, bolts
and / or nuts in a crisscross sequence.

1.GENERAL INFORMATION
1-
7
Watertemperature sensor
M12
16(1.6)
Oil pressureswitch
M10
12(1.2)
Adjusting nut of valve clearance
M6
12(1.2)
Main pulley bolt
M12
100(10.2)
Driven pulley bolt
M10
60(6.1）
Magneto flywheel bolt
M16
150(15.3)
Magneto stator bolt
M6
12.5(1.3)
One way bolt
M8
30(3.1)
Engine oil drain plug
M12
20(2.0)
Gearbox oil drain plug
M12
20(2.0)
Decompression valve plug
M22
20(2.0)
Cylinder head bolt
M10
60(6.1）
Cylinder head bolt
M6
12.5(1.3)
Connecting rod bolt
M8
50(5.1)
Timing chainwheel bolt
M8
30(3.1)
Frontoutputshaftflange bolt
M8
30(3.1)
Rear output shaft flangebolt
M10
60(6.1)

2.PERIODIC MAINTENANCE
2-
1
2. PERIODIC MAINTENANCE
MAINTENANCE SCHEDULE·······················2-1
AIR CLEANER ·········································2-3
VALVE CLEARANCE·································2-4
SPARK PLUG ···········································2-7
THROTTLE CABLE PLAY···························2-8
ENGINE OIL ············································2-9
FRONT DIFFERENTIAL OIL························2-12
REAR DIFFERENTIAL OIL··························2-12
STEERING SYSTEM··································2-13
BRAKING SYSTEM···································2-14
GEAR SHIFT············································2-15
COOLING SYSTEM ···································2-15
WHEELS·················································2-17
ENGINE COMPRESSION PRESSURE·············2-18
ENGINE OIL PRESSURE·····························2-18
SUSPENSION SYSTEM ······························2-19
MAINTENANCE SCHEDULE
In order to maintain the best performance and economical performance of vehicles, suggestions on
intervals for necessary regular maintenance are listed. Following maintenance is calculated in km,
mile and hour based on firstly appeared data.
However, keep in mind that if the vehicle isn’t used for a long period of time, the month
maintenance intervals should be followed.
Items marked with an asterisk should be performed by a dealer as they require special tools and
technical skills.
In case of complicated road conditions, regular maintenance shall be carried for vehicles.
ITEM
ROUTINE
Whichever
Comes first
INTIAL
EVERY
month
1
3
6
6
12
Km
(mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
hours
20
75
150
150
300
Valves*
● Check vale clearance.
● Adjust if necessary.
O
O
O
O
Cooling system
● Check coolant leakage.
● Repair if necessary.
● Replace coolant every 24 months.
O
O
O
O
O
Spark plug
● Check condition.
● Adjust gap and clean.
● Replacement every 24 months
O
O
O
O
O
Air filter elements
● Clean.
● Replacement every 24 months
Every 20-40 hours
(More often in wet or dusty areas.)
Crankcase breather
system*
● Check breather hose for cracks or damage.
● Replace if necessary.
O
O
O
Exhaust system*
● Check for leakage.
● Tighten if necessary.
O
O
O

2.PERIODIC MAINTENANCE
2-
2
● Replace gasket(s) if necessary.
Fuel line*
● Check fuel hose for cracks or damage..
●Replacement fuel hose every 48 months
●Replacement fuel filter every 24 months
O
O
O
Engine oil
● Replace (Check oil level every month) .
O
O
O
O
Engine oil filter
● Replace.
O
O
O
Differential and
gearbox oil
● Check oil level/oil leakage.
●Replacement every 24 months.
O
O
Brake*
●Check operation/brake pad wear/fluid
leakage.
●Brake fluid needs to be above the lowest
position.
●Correct if necessary. Replace pads/disk if
worn to the limit.
O
O
O
O
O
Accelerator pedal*
●Check operation and free play.
O
O
O
O
O
Wheels*
●Check balance/damage/ run out
●Repair if necessary.
O
O
O
O
Wheel bearings*
●Check bearing assemblies for looseness or
damage..
●Replace if damaged.
O
O
O
O
Front and rear
Suspension*
●Check operation and for leakage.
●Correct if necessary.
O
O
Steering system*
●Check operation and for looseness/Replace
if damage.
●Check toe-in/Adjust if necessary.
O
O
O
O
O
Rear knuckle pivots
and suspensionarms*
●Lubricate with lithium-soap-based grease.
O
O
O
Drive shaft
universal joint*
●Lubricate with lithium-soap-based grease.
O
O
O
Engine mount*
●Check for cracks or damage.
●Correct bolt tightness.
O
O
O
Front and rear axle
boots*
●Check operation.
●Replace if damage.
O
O
Stabilizer bushings*
●Check for cracks or damage.
O
O
O
Fittings and
fasteners*
●Check all chassis fittings and fasteners.
●Correct if necessary.
O
O
O
O
O
Battery
●End connection
O
O
O
O
Lamp and steering
indication
●Operation
O
O
O
O
O

2.PERIODIC MAINTENANCE
2-
3
AIR CLEANER
In case of driving in dusty environment, air filter shall be cleaned regularly. It is of great
possibility to accelerate wear to engine if there is not filtering element or worn filtering element is
used. So, please keep air filter under good conditions all the time. If vehicle is used in dusty area,
inspect more frequently than specified in MAINTENANCE SCHEDULE.
If the air cleaner is clogged with dust,intake resistance will be increased,with a resultant
decrease in power output and an increase in fuel consumption. never remove or modify any
component in the air filter housing. The engine management system is calibrated to operate
specifically with these components. Otherwise, engine performance degradation or damage can
occur.Check and clean the air cleaner element in the following manner:
Remove left and right seats, gear shift handle.
Remove engine shield.
Release 4 clamps and remove air filter housing cover.
Loosen clamp and remove air filter.
Blow low pressure compressed air on filter
element to clean it.
Properly re-install removed parts in the reverse order of their removal. pay attention to the seal
gasket of air filter housing is not skew.

2.PERIODIC MAINTENANCE
2-
4
CAUTION
VALVE CLEARANCE
Excessive valve clearance results in valve noise and insufficient valve clearance results in valve
damage and reduced power.
Check the intake and exhaust valve clearances at the distances indicated above and adjust the valve
clearances to specification,if necessary.
Valve clearance is to be checked when the engine is cold.The intake and exhaust valves must be
checked an adjusted when the piston is at TOP-DEAD –CENTER(TDC) on the compression stroke.
Remove left and right seats, gear shift handle and
engine shield.
Remove spark plug cable and spark plug of both
cylinders.
Remove the valve cover of both cylinders .
1. screws
2. Valve cover
Remove the plug screw and O-ring of magneto cover.
Remove the crankshaft position sensor.
1. Crankshaft position sensor
2. Screw
1.If liquid /deposits are found, squeeze and dry the foam filter. Replace filter element if
damaged.
2.Do not start engine if liquid or deposit are found. If there is oil in the air filter housing, check
engine oil level. Oil level may be too high.
3.Inspect the air cleaner element for tears, a torn element must be replaced.

2.PERIODIC MAINTENANCE
2-
5
Valve clearance of cylinder 2
Use a 14 mm Allen key to turn crankshaft
until piston 2, rear is at TDC ignition.
When rear piston is at TDC ignition,
marks on magneto flywheel “2”and on the
magneto cover are aligned.
1. Mark “2”on magneto flywheel
2. Notch on magneto cover
3. Crankshaft position sensor location
At TDC ignition, the printed marks on the
camshaft timing gear have to be parallel to
cylinder head base. If not, use Allen key to
turn crankshaft 360°
1. Printed marks on camshaft timing gear
2. Cylinder head base
Insert the feeler gauge between the valve
stem end and adjusting screw on the
rocker arm to check the clearance.
If the valve clearance is out of
specification, adjust valves as follows.
Valve clearance
Intake
0.06 to 0.10mm
Exhaust
0.11 to 0.15mm
Use mean valve of exhaust/intake to
ensure a proper valve adjustment.
Hold the adjustment screw at the proper
position and torque the locking nut.
Repeat the procedure for each valve.
1. Adjustment screw
2. Adjustment nut
3. Feeler gauge

2.PERIODIC MAINTENANCE
2-
6
CAUTION
Valve clearance adjustment
locknut:12N·m
Valve clearance of cylinder 1
Using a 14 mm Allen key, turn
crankshaft 280 °counterclockwise.
1. Allen key 14mm
2. Turn crankshaft 280°counterclockwise
Until marks on magneto flywheel “1”
and magneto cover are aligned.
1. Mark “1”on magneto flywheel
2. Notch on magneto cover
3. Location of crankshaft position sensor
At TDC ignition, the printed marks on
the camshaft timing gear have to be
parallel to cylinder head base as per
following illustration.
TYPICAL
1. Printed marks on camshaft timing gear
2. Cylinder head base
Securely tighten the locknut after completing adjustment.

2.PERIODIC MAINTENANCE
2-
7
Insert the feeler gauge between the valve
stem end and adjusting screw on the
rocker arm to check the clearance.
If the valve clearance is out of
specification, adjust valves as follows.
Valve clearance
Intake
0.06 to 0.10mm
Exhaust
0.11to 0.15mm
Use mean valve of exhaust/intake to
ensure a proper valve adjustment.
Hold the adjustment screw at the proper
position and torque the locking nut.
Repeat the procedure for each valve.
4. Adjustment screw
5. Adjustment nut
6. Feeler gauge
Valve clearance adjuster locknut:12N·m
CAUTION
Install the valve cover of both cylinders, spark plug cable and spark plug of both cylinders, the
plug screw and O-ring of magneto cover and the crankshaft position sensor.
SPARK PLUG
In case of serious wear or burn to electrode or burn to insulator by spark plug or damage to thread etc,
please replace it with new spark plug
In case of carbon deposit, please use proper tools for cleaning.
Spark plug gap
Use clearance gauge to measure
clearance of spark plug.
In case of exceeding designated range,
then adjust the gap.
Spark plug gap: 0.7-0.9mm
Spark plug heat range
Securely tighten the locknut after completing adjustment.

2.PERIODIC MAINTENANCE
2-
8
Check the spark plug heat range by
observing the electrode color. If the
electrode of the spark plug is appearing
wet or dark color, replace the spark plug
with a hotter type one. If it is white or
appearing glazed, replace the spark plug
with a colder type one.
Standard type: DCPR8E / NGK
Colder type: DCPR9E / NGK
Hotter type: DCPR7E / NGK
CAUTION
THROTTLE CABLE PLAY
Before starting the engine, check the gas pedal to be sure it is operating correctly. Make sure the
gas pedal fully returns to the idle position as soonas it is released.
Check the free play and adjust if needed. Press the throttle to make sure it moves smoothly
without sticking and snaps back automatically when it is released Check to see that the gas pedal
operates correctly. It must operate smoothly and fully spring back to the idle position when
released. Have a dealer repair if necessary for proper operation.
Check throttle pedal free play: 3 - 5mm
In case of out of range: → adjustment
Remove left and right seats, gear shift
handle and engine shield.
Loose throttle cable (bracing cable).Turn adjuster to
adjust free play of throttle pedal.
After adjustment, tighten nut.
If free play after adjustment cannot reach designated
requirement or there is viscosity for throttle valve,
replace it with new throttle cable.
In order to avoiding damaging cylinder cap thread, firstly use hands to tighten spark plug and then use
spark plug wrench to tighten cylinder cap with designated torque.

2.PERIODIC MAINTENANCE
2-
9
ENGINE OIL
Oil level verification
Strictly follow this procedure, otherwise
wrong oil level may be indicated.
1. Ensure vehicle is on a level surface.
2. Start engine and let idle for a few minutes.
3. Stop engine. Wait a few minutes to allow oil to
flow down to crankcase then check oil level.
4. Remove left and right seats, gear shift handle.
5. Remove engine shield
6. Remove dipstick and wipe clean
stem.
7. Fully screw in dipstick to check oil
level.
8. Remove dipstick and read oil level.
Oil level must be between
minimum(2) and maximum(1) marks
on dipstick.
9. There is a capacity of 300 ml between
the two marks. Refill oil as necessary.
Do not overfill.
10. Re-install dipstick.
Replace engine oil
Prior to change the oil, ensure vehicle is on a level surface. Oil and oil filter must be replaced at
the same time. Oil change and oil filter replacement should be done with a warm engine.
WARNING
The engine oil can be very hot. Wait until engine oil is warm.

2.PERIODIC MAINTENANCE
2-
10
CAUTION
1. Ensure vehicle is on a level surface.
2. Start engine and let idle for a few minutes.
3. Stop engine. Wait a few minutes to allow oil
to flow down to crankcase then check oil
level.
4. Remove left and right seats, gear shift
handle.
5. Remove engine shield
6. Remove dipstick.
7. Raise the vehicle, support it securely. Place
a drain pan under the engine drain plug area.
8. Clean the drain plug area.
9. Unscrew drain plug then remove dipstick.
1) Drain plug
2) Gasket ring
10. Allow oil to drain completely from
crankcase.
11. Clean the magnetic drain plug from metal
shavings and residue.
12. Install a new gasket ring on drain plug.
Torque drain plug to 20 N.m.
13. Remove oil filter screws, oil filter cover and
oil filter.
1) Oil filter screw
2) Oil filter cover
3) ring
4) Oil filter
14. Check and clean the oil filter inlet area
for dirt and other contamination.
15. The installation is the reverse of the
removal procedure. Pay attention to
install a new gasket on oil filter cover.
16. Refill engine with a SAE 10W-50 API
SJ classification engine oil, Oil change
capacity with filter 1850mL.
17. Check the oil level with the dipstick.
Refer to OIL LEVEL VERIFICATION
above.
18. Run engine to ensure oil filter and drain
plug areas are not leaking.
Dispose oil and filter as per your local environmental regulations.