Lincoln FC1 User manual
USER’S MANUAL
Have a technical question?
If you have questions, or require
technical service, please contact
our trained service technicians at:
1-314-679-4200 ext. 4782
Monday – Friday 7:30 am to 4:15 pm CST
Visit our web site at www.lincolnindustrial.com
for new products, catalogs, and instructions
for product use.
Need service parts?
To order replacement or service parts,
visit us online at www.lincolnindustrial.com
or call toll free 1-800-992-9898.
Owner/Operator Responsibility
It is the owner’s/operator’s responsibility to:
• Properly use and maintain this equipment.
• Read and understand the instructions and
warnings contained in this manual prior to
operating this equipment.
• Have the contents of this manual
explained in their native language
if they do not understand any of
the languages herein.
• Retain this manual for future reference
to important warnings, operating and
maintenance instructions.
25-GALLON FUEL CADDY
MODEL FC1
FEBRUARY 2011 Form 404235 Section - B4-41
Specifications:
Tank Capacity: 25 gallons (95 liters)
Pump Output: Approx. 1 gallon (4 liters) per 20 revolutions
Page Number - 2 Form 404235
Table of Contents
Service Parts & Accessories . . . . . . . . . . . . . . .3
Introduction .............................4
Warnings and Precautions . . . . . . . . . . . . . . . . .4
Care & Maintenance . . . . . . . . . . . . . . . . . . . . . .4
Filters ..................................4
Assembly ..............................5
Operation ..............................6
Warranty ...............................8
Form 404235 Page Number - 3
Service Parts and Accessories
Service/Replacement Parts & Kits
Ref.
No.
Part/Kit
Order No. Description Qty.
1 277452 Vent Cap 1
2 277453 Filler Cap 1
3 277454 Filler Tube (incl. 277453) 1
4
277460
(incl. 277461)
Handle 1
5 Lock Nut 2
6 Plain Washer 4
7 Machine Screw 2
8
277457
Wheel 1
9 Plain Washer 1
10 Lock Washer 1
11 Hex Nut 1
12
277463
Machine Screw 2
13 Skid Pad 1
14 Lock Nut 2
15 277461 Ground Wire 1
16 277458 Hose Clamp 2
17 Sight Tube 1
18 277455 Pump (incl. 277456) 1
19 277456 Pump Handle 1
20 277459 Fluid Transfer Hose 1
21 277462 Elbow Fitting 1
22 Filter Hose 1
23 277464 Filter 1
Complete 2-Way Filter System
(Part No. 3612)
21
23
22
1
2
3
18
19
20 7
8
15
16
15
14
9
6
10 11
5
12
13
17
4
16
22
21
23
Page Number - 4 Form 404235
Introduction
Lincoln model FC1 25-gallon Fuel Caddy are
designed for safely transferring fuel to or from
gas tanks prior to or following repair or removal.
Both models utilize a reversible manual rotary
pump to draw fluid in or dispense fluid out
of the 25-gallon storage tank, depending on
the direction of rotation. Model FC1 includes
a 2-way filter system with automatic check
valve that filters the fuel through one filter as it
is drawn in and through a second filter as it is
dispensed out.
Fuel may also be poured into the caddy through
the filler tube. Simply remove the filler tube cap
and direct the pour into the tube. Watch the
sight level tube to prevent overfilling. Be sure
not to fill the tank above the screen at the base
of the filler tube.
Warnings and Precautions
This equipment is designed for servicing a
variety of vehicles in a safe and convenient
manner. However, due to the variation in
vehicle design between manufacturers, makes,
models and years, it may not be possible to use
this equipment as documented in the following
general guidelines. In addition to these guide-
lines, always follow the vehicle manufacturer’s
recommended procedures when attempting to
use this equipment.
Use common sense when operating this equip-
ment. If something does not seem or feel right,
stop immediately and consult a professional
with knowledge of the application. Don’t force
the use of this equipment on an application for
which it is not intended.
• Carefully read and understand these instruc-
tions prior to using this equipment
• Always wear safety glasses when using this
equipment
• Never operate this equipment on a vehicle
with the engine running
• Operate this equipment only in a well venti-
lated area, and away from potential sources
of flame or ignition
• Wear gloves and protective clothing to avoid
the contact of gasoline on skin. If contact
occurs, immediately wash the area and
perform necessary first aid.
• Always keep a fire extinguisher on hand when
performing fuel related service. Make sure the
extinguisher is rated for fuel, electrical and
chemical fires.
• Clean up fuel spills immediately after they
occur.
Care and Maintenance
The fuel caddy does not require any particular
maintenance other than normal cleaning. The
unit should be cleaned using a cloth dampened
with water, alcohol, or detergent recommended
for household electrical appliances.
Filters
Be sure the replacement filter has the appro-
priate fuel rating, nominal particulate removal
(micron), and flow rate. Use spin-on type filters
with 1"-12 UNF mounting thread (3/4" flow).
Filters should be replaced every 12 months or
when a decrease in flow occurs.
Form 404235 Page Number - 5
Assembly
Refer to the exploded view and chart on page 3 for assistance with
identifying parts and their location during assembly.
Wheels
1. Remove the nut (11) and lock washer (10) from the wheel shaft,
leaving the plain washer (9) on the shaft.
2. Insert the wheel shaft through the hole in the wheel brace weld-
ed to the tank.
3. Slide the lock washer (10) onto the wheel shaft and screw the
nut (11) onto the shaft thread.
4. Use a 7/8" open-end wrench between the wheel and the outside
of the wheel brace to hold the shaft, and tighten the nut with a
15/16" open-end or hex wrench.
5. Repeat this procedure for the second wheel.
Pump
1. Apply PTFE tape to the thread on the 6" (150mm) long pipe
extending from the top of the tank.
2. Install the pump (18) by threading the inlet (black bushing and
marked “IN”) onto the pipe.
3. Tighten the pump using a 1-3/4" open-end wrench on the flats
of the black bushing.
Note: Be sure to orient the pump during final tightening, so the
handle is easily accessible.
4. Slide the pump handle (19) onto the pump shaft. Rotate the
handle to align the locking nut with the indentation on the shaft.
Tighten the locking nut using a 14 mm open-end or hex wrench.
Filler Pipe
1. Thread the filler pipe (3) into the screened port on top of
the tank.
2. Install the cap (2) onto the top of the filler pipe.
Vent Cap
1. Thread the vent cap (1) into the open port (w/o screen) located
on top of the tank.
Handle, Ground Wires and Filter Housing
1. Insert the handle (4) into the brackets welded to the side of the
tank and align the holes in the handle with those in the bracket.
2. Slide the ground wire eyelet (15) and a plain washer (6) onto one
of the machine screws (7).
Page Number - 6 Form 404235
3. Position and support the filter housing assembly with the
mounting brackets located on the inside of the handle brackets
(see Fig. 1)
4. Align the hole through one mounting bracket with the hole
through the mating handle bracket and handle (see Fig. 2), and
insert the machine screw through the entire assembly.
5. Slide on a plain washer (6) and secure with a hex nut (5).
6. Perform the same operation on the opposite bracket, excluding
the ground wire.
7. Wrap the 3/4" NPT Swivel Elbow Fitting (21) with PTFE tape
and install it into the top of the pump (18). Tighten with 1-1/16"
wrench (see Fig. 3).
8. Wrap one end of the filter connection hose (22) with PTFE tape
and install it into one of the filter housing ports using a 1-1/16"
wrench (see Fig. 4).
9. Connect the other end of the hose to the swivel fitting using
1-1/16" and 1-1/4" wrenches (see Fig. 5).
10. Wrap the ¾" NPT thread on the end of the fluid transfer hose
(20) and install it into the opposite end of the filter housing using
a 1-1/16" wrench (see Fig. 6).
11. Lubricate the seal on one of the filters and install it to the filter
housing. Hand tighten (see Fig. 7).
12. Repeat with second filter.
Operation
Set-up
1. Park the vehicle, turn off the ignition, and set the parking brake.
2. Ensure the caddy is properly positioned on level ground within
required reach of the vehicle fuel tank.
3. Connect the ground wires extending from the pump and the
tank handle to a known ground on the vehicle being serviced.
Evacuating a Fuel Tank
1. Remove the cap from the car’s fuel tank filler neck and attempt
to feed the fluid transfer hose down the filler neck and into the
fuel tank
-or-
raise the vehicle, disconnect the filler neck from the tank, and
feed the hose directly into the tank
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Form 404235 Page Number - 7
2. Rotate the handle rapidly in a counterclockwise direction to
prime the pump. Once primed, continue to rotate the pump
handle at a comfortable rate to draw fuel from the tank into the
caddy.
CAUTION: Pay attention to the sight level tube on the side of
the fuel caddy. Do not overflow the tank
3. When transfer is complete, stop rotating the pump and allow
excess fuel to drain from the hose.
4. Withdraw the hose from the tank and wrap it securely around
the handle of the fuel caddy.
5. Disconnect the ground wires from the vehicle and wrap them
securely around the fuel caddy handle.
6. Move the caddy to the next service job or proper storage area.
Dispensing fuel from the caddy
1. Remove the cap from the car’s fuel tank filler neck and insert the
fluid transfer hose securely into the neck opening.
2. Rotate the handle rapidly in a clockwise direction to prime the
pump. Once primed, continue to rotate the pump handle at a
comfortable rate to dispense fuel from the caddy into the tank.
CAUTION: Pay attention to level of fuel in the tank. Do not allow
it to overflow.
3. When transfer is complete, stop rotating the pump and allow
excess fuel to drain from the hose.
4. Withdraw the hose from the tank and wrap it securely around
the handle of the fuel caddy.
5. Disconnect the ground wires from the vehicle and wrap them
securely around the fuel caddy handle.
6. Move the caddy to the next service job or proper storage area.
Fig. 5
Fig. 6
Fig. 7
Page Number - 8 Form 404235
LINCOLN INDUSTRIAL STANDARD WARRANTY
LIMITED WARRANTY
Lincoln warrants the equipment manufactured and supplied by Lincoln to be free from defects in material and workmanship for a
period of one (1) year following the date of purchase, excluding therefrom any special, extended, or limited warranty published by
Lincoln. If equipment is determined to be defective during this warranty period, it will be repaired or replaced, within Lincoln’s sole
discretion, without charge.
This warranty is conditioned upon the determination of a Lincoln authorized representative that the equipment is defective. To
obtain repair or replacement, you must ship the equipment, transportation charges prepaid, with proof of purchase to a Lincoln
Authorized Warranty and Service Center within the warranty period.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from acci-
dent, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive material, equipment that has been altered,
or equipment repaired by anyone not authorized by Lincoln. This warranty applies only to equipment installed, operated and
maintained in strict accordance with the written specifications and recommendations provided by Lincoln or its authorized field
personnel.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT
NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s liability for any claim for loss or damages
arising out of the sale, resale or use of any Lincoln equipment shall in no event exceed the purchase price. Some jurisdictions do
not allow the exclusion or limitation of incidental or consequential damages, therefore the above limitation or exclusion may not
apply to you.
This warranty gives you specific legal rights. You may also have other rights that vary by jurisdiction.
Customers not located in the Western Hemisphere or East Asia: Please contact Lincoln GmbH & Co. KG, Walldorf, Germany, for
your warranty rights.
LINCOLN INDUSTRIAL SPECIAL LIMITED WARRANTIES
SPECIAL LIMITED 2 YEAR WARRANTY-
SL-V Series, Single Injectors-85772, 85782, and Replacement Injectors-85771, 85781
Lincoln warrants the SL-V Injector series to be free from defects in material and workmanship for two (2) years following the date
of purchase. If an injector model (single or replacement) is determined to be defective by Lincoln, in its sole discretion, during this
warranty period, it will be repaired or replaced, at Lincoln’s discretion, without charge.
SPECIAL LIMITED 5 YEAR WARRANTY-
Series 20, 25, 40 Bare Pumps, PMV Bare Pumps, Heavy Duty and 94000 Series Bare Reels
Lincoln warrants series 20, 25, 40 bare pumps, PMV bare pumps, Heavy Duty (82206), Mini Bench (81133, 81323), and 94000
LFR series (94100, 94300, 94500) bare reels to be free from defects in material and workmanship for five (5) years following the
date of purchase. If equipment is determined by Lincoln, in its sole discretion, to be defective during the first year of the warranty
period, it will be repaired or replaced at Lincoln’s discretion, without charge. In years two (2) and three (3), the warranty on this
equipment is limited to repair with Lincoln paying parts and labor only. In years four (4) and five (5), the warranty on this equipment
is limited to repair with Lincoln paying for parts only.
SPECIAL LIMITED 5 YEAR WARRANTY-
LFM Series Oil Meters (Lincoln Fluid Meter), LFV (Lincoln Fluid Valves), AOD (Air-Operated Diaphragm Pumps)-
Lincoln warrants the LFM meter series (908/912 series), the Lincoln Fluid valve (708/712 series), our Universal Inline Digital Meters
(812/813 series), and our AOD Pump offering to be free from defects in material and workmanship for five (5) years following the
date of purchase. If either is determined to be defective by Lincoln, in its sole discretion, during the warranty period, they will be
repaired or replaced, at Lincoln’s discretion, without charge.
Lincoln Industrial Contact Information
To find Lincoln Industrial’s Nearest Service Center call one of the following numbers, you may also use our web site
Customer Service 314-679-4200 Web site lincolnindustrial.com
Americas:
One Lincoln Way
St. Louis, MO 63120-1578
USA
Phone +1.314.679.4200
Fax +1.800.424.5359
Europe /Africa/Middle East
Lincoln GmbH
Heinrich-Hertz-Str. 2-8
69190 Walldorf - Germany
Phone/Fax +49.6227.33-0/-259
www.lincolnindustrial.de
Asia/Pacific:
No. 3 Tampines Central 1
#04-05, Abacus Plaza.
Singapore 529540
Tel +65.6588.0188
Fax +65.6588.3438
© Copyright 2011
Lincoln Industrial Corp.
Printed in USA
Web site:
www.lincolnindustrial.com
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