Lucent Technologies J85504D-1 List 16 User manual
Supplemental Battery Stand
J85504D-1 List 16
Product Manual
Select Code 157-003-101
Comcode 108745712
Issue 2
September 2000
© 2000 Lucent Technologies
Product Manual
Select Code 157-003-101
Comcode 108745712
Issue 2
September 2000
Lucent Technologies
Supplemental Battery Stand
J85504D-1 List 16
Notice:
The information, specifications, and procedures in this manual
are subject to change without notice. Lucent Technologies
assumes no responsibility for any errors that may appear in this
document.
© 2000 Lucent Technologies
All Rights Reserved
Printed in U.S.A.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 Table of Contents - 1
Table of Contents
1 Introduction
J85504D-1 List 16 1 - 1
Engineering and Installation Options 1 - 2
Documentation 1 - 2
Customer Assistance Contacts 1 - 3
Customer Training 1 - 3
Customer Service 1 - 3
Technical Support 1 - 3
Product Repair and Return 1 - 3
Warranty Service 1 - 4
On-Line Power Systems Product Manuals 1 - 4
On-Line Power Systems Software Upgrades 1 - 4
2 Product Descriptions
Battery Stands 2 - 1
Overview 2 - 1
Features 2 - 3
Construction 2 - 4
Specifications 2 - 5
Battery Specifications 2 - 5
3 Ordering Information
Battery Stand 3 - 1
12IR125 Batteries 3 - 1
C11 Batteries 3 - 2
Options 3 - 2
Kits and Thermal Probe 3 - 2
Hardware 3 - 3
Anchor Bolts and Washer Plates 3 - 3
Wire Terminating Connectors 3 - 4
Wire 3 - 5
4 Safety
Safety Statements 4 - 1
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
2 - Table of Contents Issue 2 September 2000
Warning Statements and Safety Symbols 4 - 2
Precautions 4 - 4
5 Installation Guidelines and Preparations
Tools and Materials 5 - 1
Environmental Requirements 5 - 2
Unpacking and Handling 5 - 4
Anchoring 5 - 4
Connections 5 - 7
Tightening Torques 5 - 7
Battery Stand 5 - 7
Voltage Drop 5 - 8
Class B Stranded Cables Lugs 5 - 9
Class I Stranded Cables Lugs 5 - 9
Battery String 5 - 10
Battery String Disconnect Switch 5 - 11
Other Connections 5 - 11
Terminal Plate 5 - 12
Optional Fuse Assembly 5 - 14
1000A Kit Contents 5 - 14
Fuse Electrical Characteristics and Ordering Information 5 - 15
6 Installation Procedures
Positioning Battery Stand 6 - 1
Installing HSL Type Anchors 6 - 2
Installing HDI Type Anchors 6 - 3
Anchoring Battery Stand 6 - 4
Installing Batteries 6 - 4
Placing a Battery String Into Service 6 - 6
7 Maintenance and Battery Replacement
Inspection and Cleaning 7 - 1
Re-torquing Inter-battery Connections 7 - 1
Battery Replacement 7 - 2
8 Equipment Frames (Mini-Frames)
Overview 8 - 1
Tools and Materials 8 - 5
Installing the Mini-frame 8 - 5
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 List of Figures - 1
List of Figures
Figure 2-1: 12IR125 Four Shelf Battery Stand 2 - 2
Figure 2-2 - Battery Stand Dimension 2 - 4
Figure 3-1: Two Hole Lug 3 - 4
Figure 5-1: Area Used for Floor Load Calculations
(Stand Foot-print With Front and Rear Aisles) 5 - 3
Figure 5-2: HDI - 3/8 (Kit 847135720) 5 - 6
Figure 5-3: HDI - 1/2 (Kit 847135662) 5 - 6
Figure 5-4: HSLG M12/0 (Kit 847320835) 5 - 6
Figure 5-5: HSLB M12/25 (Kit 847135688) 5 - 6
Figure 5-6: H569-407 Group 20
(Kits 847532678, 847532694, 847221074) 5 - 6
Figure 5-7: Schematic of 24V 12IR125 Battery String 5 - 10
Figure 5-8: Schematic of 48V 12IR125 Battery String 5 - 10
Figure 5-9: Schematic of 24V C11 Battery String 5 - 10
Figure 5-10: Battery String Disconnect Switch 5 - 11
Figure 5-11: Battery Stand Terminal Plate Assembly 5 - 12
Figure 5-12: Battery Stand Assembly 5 - 13
Figure 5-13: Fuse Assembly (optional) 5 - 14
Figure 5-14: Fuse Dimensions 5 - 15
Figure 6-1: Typical Battery Stand Footprint 6 - 1
Figure 8-1: Mini-frame Dimensions 8 - 2
Figure 8-2: Isometric View of Mini-Frame 8 - 3
Figure 8-3: Frame Assembly on Top of Battery Stand 8 - 4
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 List of Tables - 1
List of Tables
Table 2-A: Battery Stand Specifications 2 - 5
Table 2-B: Batteries Physical and Thermal Specifications 2 - 5
Table 3-A: Battery Stand 3 - 1
Table 3-B: 12IR125 and 12IR125LP Ordering Information 3 - 1
Table 3-C: C11 Batteries 3 - 2
Table 3-D: Options 3 - 2
Table 3-E: Kits and Thermal Probe 3 - 2
Table 3-F: Anchor Bolt Kits 3 - 3
Table 3-G: Washer Plates 3 - 3
Table 3-H: Wire Connectors 3 - 4
Table 3-I: KS-24194 List 2 Class “I” Stranding
(No Cotton Braid) 3 - 5
Table 5-A: Battery Stand Floor Load Data 5 - 3
Table 5-B: Anchor Bolt Specifications 5 - 5
Table 5-C: Tightening Torques for Batteries 5 - 7
Table 5-D: Typical Values for Cable Voltage Drop Calculations 5 - 8
Table 5-E: KS24194 Class “B” Stranded Conductor Information 5 - 9
Table 5-F: KS24194 Class “I” Stranded Conductor Information 5 - 9
Table 5-G: Fuses for Optional 1000A Kit 5 - 14
Table 5-H: Fuse Electrical Characteristics
and Ordering Information 5 - 15
Table 5-I: Electrical Characteristics 5 - 16
Table 6-A: Floor Drilling Data 6 - 1
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 Introduction 1 - 1
1 Introduction
J85504D-1
List 16 This product manual (Select Code 157-003-101) provides information
on Lucent Technologies’ Supplemental Battery Stand, J85504D-1 List
16, and its accessories.
This battery stand is used in conjunction with Lucent Technologies
battery products like the 12IR125 and 12IR125LP, and with Hawker
C11 batteries. These valve-regulated lead acid batteries and the
accessories listed in this manual are designed by or recommended for
use by Bell Laboratories, an acknowledged leader in technology,
research, and design of power systems.
All products and the manufacturing processes meet Lucent
Technologies’ strict specifications and quality standards. Lucent’s
power products have proved their field reliability by providing
dependable standby reserve power for the telecommunications industry
for decades.
Lucent Technologies maintains a nationally deployed force of battery
specialists. Special engineering and consulting services for existing or
new applications, or resolution of questions regarding any information
in this manual are available. Refer to the “Customer Assistance
Contacts” portion of this section.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
1 - 2 Introduction Issue 2 September 2000
Engineering and
Installation
Options
A customer or user can choose to fully or partially engineer and/or
install equipment based on the information supplied and their own
experience. But it is beyond the scope of this manual to give complete
theoretical and tutorial information on the subject. However, Lucent
Technologies offers complete engineering and installation services that
result in “turn-key” plant operation. Contact your Lucent Power
Systems Account Representative for further information.
Documentation This product manual is one of several that provide information on
Lucent Technologies battery products. Other manuals, including those
describing Lucent’s battery, controller, rectifier, and power plant
products may be required, used, or referenced to fully configure,
engineer, and install a system. Each manual contains a technical
description of the product, followed by detailed information on
engineering, installation, operation, and maintenance. A documentation
package is included with each product shipped. The contents of the
documentation package for each product listed in this manual is
identified for ordering and reference purposes in the various sections
associated with product listed in this manual.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 Introduction 1 - 3
Customer
Assistance
Contacts
Customer Training Lucent Technologies offers customer training on many Power Systems
products. For information call 1-972-284-2163. This number is
answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6),
Monday through Friday.
Customer Service For customers in the United States, Canada, Puerto Rico, and the US
Virgin Islands, call 1-800-THE-1PWR (1-800-843-1797). Services
provided through this contact include initiating the spare parts
procurement process for out of service emergencies, ordering Lucent
Technologies documents, and providing other product and service
information.
For other customers worldwide, call 001-972-840-0382. This number is
answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6),
Monday through Friday.
Technical Support Technical support for Lucent Technologies customers is available
around the world during the normal product warranty period and also
while specific contractual agreements extend this service.
For customers in the United States, Canada, Puerto Rico, and the US
Virgin Islands, call 1-800-CAL-RTAC (1-800-225-7822) to contact a
product specialist to answer your technical questions and assist in
troubleshooting problems.
For other customers worldwide, contact your local field support center
or your sales representative to discuss your specific needs.
ProductRepairand
Return Repair and return service is provided for Lucent Technologies
customers around the world.
For customers in the United States, Canada, Puerto Rico, and the US
Virgin Islands, call 1-800-255-1402 for information on returning of
products for repair.
For other customers worldwide, contact your sales representative to
discuss your particular circumstances.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
1 - 4 Introduction Issue 2 September 2000
Warranty Service For domestic warranty service, contact your Warranty Service Manager
(WSM). For international warranty service, contact your sales
representative.
On-Line Power
Systems Product
Manuals
For Lucent Technologies users logging in from inside the corporate
firewall, the address of the “Power Systems On-Line Product Manuals”
page is http://www.cic.lucent.com/lineage.html.
For customers logging in from outside the firewall, the address is
http://www.lucent8.com/lineage.html. The annual subscription fee for
access to this site is $25. To obtain a password, follow the instructions
on-line or call 1-888-Lucent8 (1-888-582-3688). When prompted for an
order number, enter or say “167-790-010.”
On-Line Power
Systems Software
Upgrades
EasyView software upgrades are on-line at http://www.lucent.com/
networks/power/software.html.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 Product Descriptions 2 - 1
2 Product Descriptions
Battery Stands
Overview The J85504D-1 List 16 Supplemental Battery Stand is designed for
applications requiring the Lucent Technologies 12IR125/12IR125LP or
Hawker C11 batteries to create 24- or 48-volt battery strings to meet
backup power needs.
This battery stand is designed and tested to meet the requirements of
Bellcore’s Network Equipment Building Systems (NEBS -
GR63-CORE) Generic Equipment Requirements for use in seismic
zones 0 through 4. This stand has been seismically qualified using the
anchoring hardware listed in this manual. In addition, this stand has also
been seismically qualified for use with the GPS half height cabinet
products and equipment mounted in half height network bay frames.
Refer to Section 8, “Equipment Frames (Mini-frames).”
The stand is only available in a four shelf high configuration, which is
shown in Figure 2-1.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
2 - 2 Product Descriptions Issue 2 September 2000
Figure 2-1: 12IR125 Four Shelf Battery Stand
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
Issue 2 September 2000 Product Descriptions 2 - 3
Optional equipment available for use with this battery stand includes
battery covers for the 12IR125 battery, battery adapter/connection kit
forC11batteries(terminalcoversprovided with batteries), 1000 ampere
fuse kit, supplementary equipment frame(s), anchoring hardware,
remote power off switch, and 210E Control Module (Thermal Probe
Multiplexer). Section 5 lists the various types of anchoring hardware
that have been assembled and tested for use with these stands in the
various seismic zones.
The strength of concrete is usually measured as compressive
strength-pressure in pounds per square inch (psi) required to crush it.
Qualification testing of this stand, anchoring system, and respective
seismic zones was made using concrete with compressive strength of
4000 psi.
Each shelf of the battery stand will hold either four 12IR125 (two 24V
strings or one 48V string) series batteries or six C11 batteries (one 24V
string). Each shelf is provided with a service disconnect switch
(maximum rating of 125 amps) to remove the string (shelf) from service
and battery terminal thermal probe (includes 35ft cable for connection
to 210E or controller). All the switches are connected in parallel for a
maximum total stand input/output rating of 500 amps.
Features • Four shelf high welded metal superstructure
• Fire retardant UL94 V-0
• One battery string disconnect switch (125 amps maximum)
provided on each shelf
• One battery terminal thermal probe provided on each shelf
• Single point termination for connecting to your battery plant. All
four battery shelves are wired in parallel to a common terminating
bus bar assembly for easy, single point connection to the plant
distribution
• Front-access installation and maintenance
• Optional battery stand fuse kit
• Easy Installation: The Battery Stand arrives on site ready to install.
Batteries are easily inserted into the shelves, and battery
interconnections and cables are easily attached.
Lucent Technologies Supplemental Battery Stand J85504D-1 List 16
2 - 4 Product Descriptions Issue 2 September 2000
Construction The battery stand is all welded steel construction. The welded assembly
is pre-treated with either zinc phosphate or iron phosphate and coated
with a electrically insulating epoxy finish (.002-.004 inch thick). The
battery stand is provided with battery retainer and spacer bars to secure
the batteries into position (spacers for the C11 batteries are provided
with the C11 adapter kit - ordered separately). Battery terminal (front
cover) shields to protect front access electrical connections from
accidental contact are ordered separately for the 12IR125 battery and are
provided with the C11 and 12IR125LP batteries.
This battery stand has been designed and tested to Bellcore’s Network
Equipment-BuildingSystem(NEBS)GenericEquipmentRequirements
(GR63-CORE). The maximum seismic rating this stand has been
qualified to is shown in Table 2-A for the batteries indicated. These are
the only batteries that have been tested for use in this stand.
Figure 2-2 - Battery Stand Dimension
19.16"
33.98"
Table of contents
