Mahindra ROXOR HDUV 2023 Manual

Breathing diesel engine exhaust can expose you to chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel
Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon
monoxide phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To
minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well ventilated area and wear
gloves or wash your hands frequently when servicing your vehicle.
For more information go to www.P65warnings.ca.gov/passenger-vehicle
California Perchlorate Contamination Prevention Act This Off-Road vehicle may contain perchlorate materials-special handling may apply.
For more information go to www.dtsc.ca.gov/hazardous waste/perchlorate/

1 Introduction ...............................................................................1-1
Improvements.................................................................1-1
Engine tampering statement...................................1-1
2 Getting Started .........................................................................2-1
3 Operator’s Guide .....................................................................3-1
4 Safety Alert Symbols..............................................................4-1
5 Safety Information/General Precautions ...................5-1
Avoid Carbon Monoxide Poisoning .....................5-1
Avoid Diesel Fuel Hazards.........................................5-1
Avoid Hot Part Hazards ..............................................5-2
Accessories and Modifications...............................5-2
6 Safe Operations and Responsibilities ..........................6-1
Owner Responsibilities...............................................6-1
Operator's Responsibilities ......................................6-2
Passenger Responsibilities.......................................6-2
Occupant Restraint System......................................6-3
Riding Carefully...............................................................6-3
Terrain Condition...........................................................6-3
Stopping the Engine and Parking..........................6-4
7 Important On-Product Labels ..........................................7-1
ANSI Labels........................................................................7-1
EPA Labels..........................................................................7-4
Manufacturer Labels....................................................7-5
8 Riding Gear .................................................................................8-1
Helmets and Eye Protection ....................................8-1
Additional Riding Gear ................................................8-2
9 Prepare to Ride.........................................................................9-1
Pre-Ride Inspection Checklist..................................9-1
Post-Ride Inspection Checklist ...............................9-3
10 Learning Your Vehicle........................................................10-1
11 Vehicle Controls ....................................................................11-1
Primary Controls .........................................................11-1
Keys ....................................................................................11-1
Ignition Switch ..............................................................11-1
Headlamp Switch........................................................11-3
Multifunction Gauge .................................................11-3
Table of Contents

Additional Controls (as equipped).....................11-6
Steering Wheel .............................................................11-7
Accelerator Pedal........................................................11-7
Brake Pedal ....................................................................11-7
Clutch Pedal...................................................................11-8
Gear Shift Lever ...........................................................11-8
Transfer Case Lever...................................................11-8
12 Equipment................................................................................12-1
Seat Belts.........................................................................12-1
Driver’s Seat...................................................................12-1
Passenger Seat.............................................................12-1
Rollover Protective Structure (ROPS) ...............12-1
Shoulder Guards (as equipped)..........................12-2
Side Nets / Doors ........................................................12-2
Passenger Handhold.................................................12-2
12 Volt Power Outlet.................................................12-3
Storage Compartments...........................................12-3
Cup Bottle Holders.....................................................12-3
Rear Cargo Area...........................................................12-3
Tailgate .............................................................................12-3
Fuel Reservoir Cap .....................................................12-4
13 Electrical Distribution.........................................................13-1
14 Fuel (Diesel) .............................................................................14-1
Fuel Requirements.....................................................14-1
Fueling Procedure ......................................................14-1
15 Break in Period ......................................................................15-1
Operation During Break In ....................................15-1
Tips for Maximizing Durability.............................15-1
16 Avoiding Accidents...............................................................16-1
17 OFF-Road Operation...........................................................17-1
18 General Driving Techniques...........................................18-1
Driving Tips.....................................................................18-1
Driving in Reverse.......................................................18-1
Driving in or on Slippery Surfaces .....................18-2
Driving in or on Sand ................................................18-2
Driving in or on Snow or Ice..................................18-3
Table of Contents

Driving on Hills and Slopes....................................18-3
Side Hilling......................................................................18-4
Drop Offs.........................................................................18-4
Crossing Obstacles.....................................................18-4
Crossing Shallow Water...........................................18-5
Crossing Public Streets, Roads, or
Highways .........................................................................18-5
Driving on Pavement ................................................18-5
Group and Distance Riding ...................................18-6
Environment..................................................................18-6
19 Moving Loads and Doing Work.....................................19-1
Working with Your ROXOR.....................................19-1
Weight and Load Limits...........................................19-1
Loading the Rear Cargo Area ...............................19-1
Carrying Loads .............................................................19-2
Hauling and Pulling Loads .....................................19-2
20 Transporting ...........................................................................20-1
Trailering..........................................................................20-1
Towing...............................................................................20-2
21 Lifting and Supporting.......................................................21-1
22 Maintenance ...........................................................................22-1
Severe Dusty Conditions.........................................22-1
Scheduled Maintenance Chart............................22-2
23 Maintenance Procedures.................................................23-1
Maintenance Tips and Precautions ..................23-1
Clean Spark Arrester.................................................23-1
Clean and Inspect Brakes.......................................23-2
Check Brake Fluid Level and Leak Check .......23-3
Check Differential Oil Levels and Leak
Check .................................................................................23-4
Check Engine Coolant Level and Leak
Check .................................................................................23-4
Check Engine Oil Level and Leak Check..........23-5
Check Power Steering Oil Level and Leak
Check .................................................................................23-6
Check Tire Pressure...................................................23-7
Table of Contents

Check Transfer Case Oil Level and Leak
Check .................................................................................23-8
Drain Fuel/ Water Separator.................................23-8
Lubricate Shift Linkage ............................................23-9
Accessory Drive Belt Tension/
Replacement .................................................................23-9
Replace Engine Air Filter ...................................... 23-11
Replace Engine Oil and Oil Filter ..................... 23-12
Replace Transfer Case Oil ................................... 23-13
Rotate Wheels and Tires ...................................... 23-14
24 Vehicle Care.............................................................................24-1
Post Operation Care..................................................24-1
Vehicle Cleaning and Protection.........................24-1
Metal and Rust Prevention ....................................24-1
Storage and Preseason Preparation ................24-1
25 Technical Information........................................................25-1
Product Identification Number ...........................25-1
Engine Identification Number..............................25-1
Noise Emission Control System..........................25-1
Acts Presumed to Constitute Tampering.......25-2
26 Specifications..........................................................................26-1
Fluid Specifications and Quantities...................26-1
Vehicle Specifications ...............................................26-2
27 Troubleshooting....................................................................27-1
28 Limited and EPA Warranties U.S. and Canada .....28-1
Mahindra Emissions Control Warranty
Policy ................................................................................28-1
29 Contact Us................................................................................29-1
30 Privacy Information.............................................................30-1
31 Change of Address/Ownership ....................................31-1
32 Stolen Units .............................................................................32-1
Table of Contents

Mahindra USA, Inc. All Rights Reserved. 1-1
1 Introduction
Congratulations on the purchase of your new Mahindra ROXOR
Offroad Side x Side. Please know that Mahindra USA, Inc d/b/a
“MAgNA” (sometimes referred to as "Mahindra" here in after)
backs this unit with limited and EPA warranties. A network of
ROXOR authorized dealers are ready to provide the parts,
accessories and services to support your needs.
Upon delivery, you were informed of these limited and EPA
warranty coverages and signed the Pre-Delivery Checklist to
ensure your new ROXOR was prepared to your entire satisfaction.
Please make sure you have a copy of the Pre-Delivery Checklist and
retain it for your records. If you have questions or need more
information, please contact your ROXOR authorized dealer or visit
our website WWW.ROXOROFFROAD.COM.
1.1 Improvements
MAgNA’s policy is one of continuous improvement, and the right to
change prices, specifications or equipment at any time without
notice is reserved.
All data given in this book is subject to production variations.
Dimensions and weight are approximate only and illustrations do
not necessarily show vehicles in standard conditions. For exact
information about your particular ROXOR, Please consult your
Mahindra Dealer.
1.2 Engine tampering statement
The fuel system and engine on your machine are designed and
built to government emissions standard.
Tampering by dealers, customers, operators and users is strictly
prohibited by law. Failure to comply could result in government
fines, rework charges, invalid warranty, legal action and possible
confiscation of the machine until rework to original condition is
completed. Engine service and/or repairs must be done by a
certified technician only.
Introduction