MAJAR RBML100 User manual

USER AND SERVICE INSTRUCTION
SPARE PART LIST
FLAIL MOWER
RBML
100
115DG30
Please read the f ll wing instructi ns carefully bef re perating the machine and refer t them
as needed. If y
u d n t understand a part f the user manual, please c ntact y ur MAJAR
reseller r:
USER AND SERVICE INSTRUCTION
MANUAL
SPARE PART LIST
FLAIL MOWER
RBML
- RBRM
100
– 115 – 130 – 155
115DG30
–130DG30 – 155DG30
Please read the f ll wing instructi ns carefully bef re perating the machine and refer t them
u d n t understand a part f the user manual, please c ntact y ur MAJAR
MAJAR S.A
1 R ute de M ntréal - CS30074
11890 CARCASSONNE Cedex 9
FRANCE
Ph ne 0033 / 4 68 25 38 16
USER AND SERVICE INSTRUCTION
Please read the f ll wing instructi ns carefully bef re perating the machine and refer t them
u d n t understand a part f the user manual, please c ntact y ur MAJAR
10/2018

TABLE
FOREWORD........
...................................................
TECHNICAL DATA
.............................................
INSPECTION CHECKLIST
.......................................
SAFETY REGULATIONS and PREVENTION
INSTALLATION AND COMMISSIONING
AD USTMENT AND USE……
...................
Please read this user manual and the manual delivered with the
information allow you ensure quality work in complete safety. If the manual is
contact our technical service.
The security depends on the use of the machine with the limitations explained in this manual.
You have to know and to follow the safety regulations of this manual and of the tractor manual.
The machi
ne you bought was carefully designed and manufactured in order to give you complete satisfaction.
As any mechanical gear, it requires cleaning and maintenance. Lubricate as described. Follow the regulations
and safety information given in this manual and o
For maintenance your MA AR reseller has the competency and the original pieces to respond your needs.
Enter below model and serial number of your machine for reference.
MODEL :
. . . . . . . . . . . . . . . . . . SERIAL N°: . . . . . . . . . . . . . . . .
In line with the goals of continuous improvement MA AR reserves the right to change the machines without
changing the sold machines. Th
e illustrations and
to production changes.
No part of this manual may be reproduced, copied or
MA AR.
Throughout the manual the terms “left” “right”, “front” “rea
position. The term IMPORTANT is used to indicate that a failure may cause damages for the machine. The
terms WARNING and DANGER are used with safety alert symbols to indicate the degree of safety hazard.
This
symbol means: attention, be careful, your safety is involved. It reminds the safety instructions or
focuses your attention to dangerous practices which may cause injury or operational occurrence.
WARNING reminds the safety regulations: may cause injur
DANGER reminds the safety regulations: may cause irreparable, lasting injury or cause death if the
good precautions are not taken
2
TABLE
OF CONTENTS
...................................................
2
MAINTENANCE BY USER………
.............................................
3
TIGHTENING TORQUE.
.......................................
4 MALFU
NCTION AND REMEDY
SAFETY REGULATIONS and PREVENTION
............. 5
DECLARATION OF CONFORMITY
INSTALLATION AND COMMISSIONING
................. 9 GUARANTE
E........................................
...................
..............… 11
SPARE PART LIST
FOREWORD
Please read this user manual and the manual delivered with the
cardan before operating your flail mower
information allow you ensure quality work in complete safety. If the manual is
The security depends on the use of the machine with the limitations explained in this manual.
You have to know and to follow the safety regulations of this manual and of the tractor manual.
ne you bought was carefully designed and manufactured in order to give you complete satisfaction.
As any mechanical gear, it requires cleaning and maintenance. Lubricate as described. Follow the regulations
and safety information given in this manual and o
n the security stickers of
the flail mower
For maintenance your MA AR reseller has the competency and the original pieces to respond your needs.
Enter below model and serial number of your machine for reference.
. . . . . . . . . . . . . . . . . . SERIAL N°: . . . . . . . . . . . . . . . .
In line with the goals of continuous improvement MA AR reserves the right to change the machines without
e illustrations and
char
acteristics of this manual may vary slightly on your due
No part of this manual may be reproduced, copied or
made public by whatever means without authorization of
Throughout the manual the terms “left” “right”, “front” “rea
r/back” are given referring to the driver’s
position. The term IMPORTANT is used to indicate that a failure may cause damages for the machine. The
terms WARNING and DANGER are used with safety alert symbols to indicate the degree of safety hazard.
symbol means: attention, be careful, your safety is involved. It reminds the safety instructions or
focuses your attention to dangerous practices which may cause injury or operational occurrence.
WARNING reminds the safety regulations: may cause injur
y if not observed
DANGER reminds the safety regulations: may cause irreparable, lasting injury or cause death if the
good precautions are not taken
MAINTENANCE BY USER………
.... 13
TIGHTENING TORQUE.
..................... 13
NCTION AND REMEDY
......... 16
DECLARATION OF CONFORMITY
.... 17
E........................................
18
SPARE PART LIST
………………….. 19
cardan before operating your flail mower
, the
information allow you ensure quality work in complete safety. If the manual is
not clear enough, please
The security depends on the use of the machine with the limitations explained in this manual.
You have to know and to follow the safety regulations of this manual and of the tractor manual.
ne you bought was carefully designed and manufactured in order to give you complete satisfaction.
As any mechanical gear, it requires cleaning and maintenance. Lubricate as described. Follow the regulations
the flail mower
and the tractor.
For maintenance your MA AR reseller has the competency and the original pieces to respond your needs.
. . . . . . . . . . . . . . . . . . SERIAL N°: . . . . . . . . . . . . . . . .
In line with the goals of continuous improvement MA AR reserves the right to change the machines without
acteristics of this manual may vary slightly on your due
made public by whatever means without authorization of
r/back” are given referring to the driver’s
position. The term IMPORTANT is used to indicate that a failure may cause damages for the machine. The
terms WARNING and DANGER are used with safety alert symbols to indicate the degree of safety hazard.
symbol means: attention, be careful, your safety is involved. It reminds the safety instructions or
focuses your attention to dangerous practices which may cause injury or operational occurrence.
y if not observed
DANGER reminds the safety regulations: may cause irreparable, lasting injury or cause death if the

3
GENERALES EMPLOYMENT ISSUES
M del RBML: flail mower with Y knives for gras and light vegetation, can be equipped with paddles for
mowing, scarificators or hammers for mincing of thick residu.
This model is adapted to micro tractors for maintenance work with low intensity.
M del RBRM: reinforced model for intense work; steel transmission, drive with 3 belts, rear roll bearings
protected and front flaps from sheet metal.
TECHNICAL DATA
Reference Recom
power
HP
Work-
ing
width
cm
PTO
speed
Tr/min
Weight
Kg
Number of knives
RBML100 15/30 100 540* 32 16 48 16 155
RBML115 20/35 115 540* 40 20 60 20 165
RBML130 20/45 130 540* 44 22 66 22 175
RBML155 25/45 155 540* 52 26 78 26 195
RBML115DG 20/35 115 540* 40 20 60 20 180
RBML130DG 20/45 130 540* 44 22 66 22 190
RBML155DG 25/45 155 540* 52 26 78 26 210
RBRM 115 25/50 115 540*
40 20 60 20 175
RBRM 130 25/60 130 540*
44 22 66 22 185
RBRM 155 30/60 155 540*
52 26 78 26 205
RBRM 115DG
25/50 115 540* 40 20 60 20 190
RBRM 130DG
25/60 130 540* 44 22 66 22 200
RBRM 155DG
30/60 155 540* 52 26 78 26 220
*Rotation direction of joint shaft of the tractor: clockwise when standing in front of tractor output shaft
Gearbox with freewheel - Transmission with 2 or 3 belts – rotor speed: 2500 tr/mn.
Montage on 3 point rear linkage n°1 – power grip ASAE 1 3/8 ″ - 6 splines
Option : slid kit patins ref. KPATRB
Airb rne-n ise and vibrati ns: the sound pressure level on the driver position is inferior to 70dB(A). The
vibrations transmitted to the driver of the tractor are insignificant.

HANDLING OF THE
The machine
is equipped with a li
Take note of the weight indications on the data table to use the right lifting devices
The operator who carries out the lifting operations of the
machin
mechanical/electric lift
He must be formed also for the use of
equipment and
safety of other persons, animals or further
INSPECTION CHECK
The assembly, in
stallation and commissioning of the
Please read
carefully the use and care manua
the checklist had been verified before delivery and on deli
machine to the owner.
INSPECTIONS BEFORE DELIVERY
Check that all the safety
screens, grids and safety measures are in place and in good condition
Check that all screws and bolts are tight
Make sure
that the safety stickers are in place and in good condition
Check the oil level in the angular gearbox (recommended oil 80w90, GL4 or
Check the other lubrication points, apply new grease if necess
Check that the machine is operating correctly
Check transmission status.
VERIFICATIONS AT DELIVERY
Show the client how to mount the machine and how to realize the
Explain the importance of lubri
cation and show him the
Show him les safety devices, safety measures and options
Present the use and instruction manual to the client as well as the specific cardan manual,
Explain to the client to use the
adequate signage
4
HANDLING OF THE
MACHINE
is equipped with a li
fting ring for chain clevis.
Take note of the weight indications on the data table to use the right lifting devices
WARNING
The operator who carries out the lifting operations of the
machin
e must be competent
to use devices for
mechanical/electric lift
s (
bridge crane
He must be formed also for the use of
equipment and
et
liftign and transport modes to ensure the
safety of other persons, animals or further
INSPECTION CHECK
LIST
stallation and commissioning of the
machine
is the MA AR reseller’s responsibility.
carefully the use and care manua
l and the safety regulations.
Make sure that the indicated points of
the checklist had been verified before delivery and on deli
very and
amended if necessary before delivering the
INSPECTIONS BEFORE DELIVERY
screens, grids and safety measures are in place and in good condition
Check that all screws and bolts are tight
ened to the right torque value (see table)
that the safety stickers are in place and in good condition
Check the oil level in the angular gearbox (recommended oil 80w90, GL4 or
Check the other lubrication points, apply new grease if necess
ary
Check that the machine is operating correctly
Show the client how to mount the machine and how to realize the
tool adjustments
cation and show him the
lubrication points
Show him les safety devices, safety measures and options
Present the use and instruction manual to the client as well as the specific cardan manual,
adequate signage
when driving on the road.
Take note of the weight indications on the data table to use the right lifting devices
.
The operator who carries out the lifting operations of the
to use devices for
bridge crane
, forklifts, cranes, ....).
He must be formed also for the use of
individual protective
liftign and transport modes to ensure the
safety of other persons, animals or further
.
is the MA AR reseller’s responsibility.
Make sure that the indicated points of
amended if necessary before delivering the
screens, grids and safety measures are in place and in good condition
ened to the right torque value (see table)
Check the oil level in the angular gearbox (recommended oil 80w90, GL4 or
5).
tool adjustments
Present the use and instruction manual to the client as well as the specific cardan manual,
ask to read it.

S
WARNING
Some illustrations may show the machine without
protective screen or shield. Never use the
machine without these devices.
•
Learn how to stop the machine in emergency
situation. Read this manual and the tractor
manual
• Neve
r let anyone else use this machine if the
person did not read and understand this
manual
•
It is absolutely forbidden to transport persons
or animals on the machine
•
Never let children use this machine
•
Always wear protective equipment for head,
ears, hands
and feet using this machine
• Stay away from the rotor
when the machine is
in use.
• Always wear close-
fitting clothing to avoid to
be snatched by the moving parts or to hang on
•
Clean the worksite from branches, stones or
debris which may be projected and caus
injury or damage
•
Always work on daylight or with good
artificial light
•
ake sure that the safety stickers are in place
and in good condition
•
Clean the grass and debris accumulations
•
ake sure that the machine is in good
working condition before using it
•
ake sure that all the safety screens, grids
and safety measures are in place and in good
condition
•
Do not use the machine in areas where you
cannot keep safety distance from the persons
or animals to avoid projection injury
• If the tractor has a ROPS Rol
l Over Protective
Structure, fasten your seat belt
5
S
AFETY REGULATIONS
Some illustrations may show the machine without
protective screen or shield. Never use the
Learn how to stop the machine in emergency
situation. Read this manual and the tractor
r let anyone else use this machine if the
person did not read and understand this
It is absolutely forbidden to transport persons
Never let children use this machine
Always wear protective equipment for head,
and feet using this machine
when the machine is
fitting clothing to avoid to
be snatched by the moving parts or to hang on
Clean the worksite from branches, stones or
debris which may be projected and caus
e
Always work on daylight or with good
ake sure that the safety stickers are in place
Clean the grass and debris accumulations
ake sure that the machine is in good
working condition before using it
.
ake sure that all the safety screens, grids
and safety measures are in place and in good
Do not use the machine in areas where you
cannot keep safety distance from the persons
or animals to avoid projection injury
l Over Protective
•
ake sure that nobody or anything is behind
you while backing off
•
Do not start or stop the engine abruptly on
slopes
•
Do not use the machine on too big slopes
•
Reduce speed on slopes to avoid a loss of
control
•
Be careful while driving along embankments
or ditches
•
Pay attention to the holes or other area
accidents on undulating terrains
• Stop the
machine
pathways or ways with gravel
•
Disengage the power grip, stop the motor,
apply the han
dbrake and remove the key
before all settings, adjustments, maintenance
or disassembly
•
Never let anyone else to the driver’s cab
during adjustment interventions, maintenance
or disassembly of the machine
•
Check periodically tightening torques of all
fasteners
•
While maneuvering on slope always work up
and down, never across the slope
•
Place the wheels according to the setting
increase stability of the tractor
•
Avoid unstable embankments, rocks and
holes; this can be dangerous when moving
•
Avoid aerial cables,
obstacles. Contact with power lines causes
electrocution and death
•
Activate all the safety equipment
•
Only operate the control panel
correctly seated
in front
•
Check visually hydraulic leaks and missing or
faulty parts.
Repair when necessary before
every manoeuvre
•
Check with the competent authorities that the
linkage complies with the national legislation
when driving on roads
ake sure that nobody or anything is behind
you while backing off
Do not start or stop the engine abruptly on
Do not use the machine on too big slopes
Reduce speed on slopes to avoid a loss of
Be careful while driving along embankments
Pay attention to the holes or other area
accidents on undulating terrains
machine
before crossing roads,
pathways or ways with gravel
.
Disengage the power grip, stop the motor,
dbrake and remove the key
before all settings, adjustments, maintenance
Never let anyone else to the driver’s cab
during adjustment interventions, maintenance
or disassembly of the machine
Check periodically tightening torques of all
While maneuvering on slope always work up
and down, never across the slope
.
Place the wheels according to the setting
increase stability of the tractor
.
Avoid unstable embankments, rocks and
holes; this can be dangerous when moving
Avoid aerial cables,
high-voltage lines and
obstacles. Contact with power lines causes
electrocution and death
.
Activate all the safety equipment
Only operate the control panel
when you are
in front
Check visually hydraulic leaks and missing or
Repair when necessary before
Check with the competent authorities that the
linkage complies with the national legislation
when driving on roads
.

ATTENTION
Transmission,
remove the guard.
1
2
3
4
WARNING
It is strictly f rbidden t rem ve the safety stickers an
damaged stickers must be replaced immediately
The inf rmati n illustrated by these symb ls must be necessarily respected. The n nc mpliance with
these rules may cause death r seri us injurie
ATTENTION
Transmission,
moving parts, do not
remove the guard.
ATTENTION
Stop the tractor and remove the key
b
efore adjustment or mainten
operation
Read carefully the manual before
operating the machine
Check the power grip speed and
direction of rotation before setting
up the dr
SAFETY STICKERS
It is strictly f rbidden t rem ve the safety stickers an
d symb ls
specifying danger. Missing r
damaged stickers must be replaced immediately
. C ntact y ur MAJAR reseller.
The inf rmati n illustrated by these symb ls must be necessarily respected. The n nc mpliance with
these rules may cause death r seri us injurie
s.
ATTENTION
Move away from the
machine. Danger of
thrown objects.
Moving parts, risk of
hand injuries, risk of foot
injuries
ATTENTION
Move away from the
machine. Danger of
ejected objects.
Keep all safety devices
in place during
operation.
ATTENTION
Stop the tractor and remove the key
efore adjustment or mainten
ance
operation
Read carefully the manual before
operating the machine
.
Check the power grip speed and
direction of rotation before setting
up the dr
ive shaft.
specifying danger. Missing r
. C ntact y ur MAJAR reseller.
The inf rmati n illustrated by these symb ls must be necessarily respected. The n nc mpliance with

EMPLACEMENT OF THE SAFETY STICKERS AND THE IDENTIFICATION PLATE
CE Identificati n Plate
EMPLACEMENT OF THE SAFETY STICKERS AND THE IDENTIFICATION PLATE
EMPLACEMENT OF THE SAFETY STICKERS AND THE IDENTIFICATION PLATE

AGAINST THE RISKS CAUSED BY MOVING PARTS
DANGER
It is abs lutly f rbidden t use
accidents . The
pr tecti n
immediatly re
placed if damaged
Only use riginal
MAJAR
2 – Fr nt pr tecti n strips anti-
spatter
The machine has protection
strips made of steel to avoid the
pebbles, wood pieces… .
Make sure bef re each use that the strips piv t freely n the
fixati n axle.
3 – Drive shaft pr tecti n:
The gearbox has a protection
limiting access to moving pieces of
to the separate instructions of cardan
shaft for adjustment and
4 – Lateral drive shaft pr tecti n :
5 – Drive belt pr tecti n:
Rear pr tecti n:
The rear rolle
r for cutting height adjustment is also a protect
PROTECTION DEVICE
AGAINST THE RISKS CAUSED BY MOVING PARTS
It is abs lutly f rbidden t use
the machine with ut pr tecti n devices against
pr tecti n
devices must
be maintained in g d perating c nditi ns and
placed if damaged
.
MAJAR
spare part pieces.
1 – Lateral Pr
tecti ns
The machine
has two lateral
the two sides of the chassis. The height is adjusted
to avoid accidental contact between the operator
and the moving tools.
These protections
must be adjusted based on the
chosen cutting height,
so that the
soil and protection
d es n t exceed
The protections
can be replaced by optional slides
(« P »).
spatter
(Fig.2):
strips made of steel to avoid the
projection of objects
like
Make sure bef re each use that the strips piv t freely n the
limiting access to moving pieces of
transmission.
Please refer
shaft for adjustment and
fixation of
protections.
r for cutting height adjustment is also a protect
ion. Do not use the
machine
AGAINST THE RISKS CAUSED BY MOVING PARTS
the machine with ut pr tecti n devices against
w rk
be maintained in g d perating c nditi ns and
tecti ns
:
has two lateral
protections fixed on
the two sides of the chassis. The height is adjusted
to avoid accidental contact between the operator
must be adjusted based on the
so that the
distance between
d es n t exceed
3 cm.
can be replaced by optional slides
like
Make sure bef re each use that the strips piv t freely n the
Please refer
protections.
machine
without the roller.

INSTALLATION AND COMMISSIONING
The installation and commissioning of the to
slasher must be delivered
fully mounted
DANGER
Make sure that the characteristics f the tract r are adapted f r the machine,
particularly the p wer, lift capacit
y
read this n tice, the cardan manual the tract r n
WARNING
Always wear safety f twear, pr tecti n equipment f r eyes, ears
when climbing nt the machine.
D n t all w any ne t sit n the driving p siti n when
machine.
• Lift the machine, use the crutch « E
UNCOUPLING OF THE
MACHINE
WARNING
The machine must be st red in an area sheltered fr m bad weather
a firm and level gr und.
D n t put the utput shaft f the flail m wer n the fl r
Proceed in vice versa order,
disconnect the
maintain it over ground level.
Versions
RBML
RBRM
M ntage with
ut
ffset
Link arms
INSTALLATION AND COMMISSIONING
The installation and commissioning of the to
ol are the responsibility of the
MA AR reseller.
fully mounted
, lubricated and adjusted to the normal operating condit
Make sure that the characteristics f the tract r are adapted f r the machine,
y
, linkage type,
speed and r tati n directi n f the p wer grip.
read this n tice, the cardan manual the tract r n
tice c mpletely pri r t use
.
Always wear safety f twear, pr tecti n equipment f r eyes, ears
D n t all w any ne t sit n the driving p siti n when
COUPLING OF THE MACHINE
• Re
move the axles and the rings
RBML and RBRM).
•
Move back the tractor until the lower arms are at a few cm of
each side of the linkage axles.
• Stop the engine
, shift the transmission to neutral, apply the
handbrake and remove the key.
• Couple the axles and the rings « A
and RBRM).
•
Couple the lower arms directly on the axles
• Secure the axles with pins « C ».
Adjust the arm tensioners of
the tractor so that
the transversa
4 cm.
• Place the cardan transmission (
see paragraph
setting up» ).
• Couple the 3° point
linkage securing with axle
« C ». Adjust the r d length f
3° p
shaft f the angular gearb x is
parallel with the gr und.
» and secure with pin « F ».
MACHINE
The machine must be st red in an area sheltered fr m bad weather
D n t put the utput shaft f the flail m wer n the fl r
disconnect the
transmission
on tractor side, put
M ntage with 11 cm ffset
Link arms
Link arms
INSTALLATION AND COMMISSIONING
MA AR reseller.
The rotary
, lubricated and adjusted to the normal operating condit
ions.
Make sure that the characteristics f the tract r are adapted f r the machine,
speed and r tati n directi n f the p wer grip.
Please
.
Always wear safety f twear, pr tecti n equipment f r eyes, ears
and hands
D n t all w any ne t sit n the driving p siti n when
m unting the
move the axles and the rings
« A » and « B » (models
Move back the tractor until the lower arms are at a few cm of
, shift the transmission to neutral, apply the
» and « B » (models RBML
Couple the lower arms directly on the axles
(models DG).
Adjust the arm tensioners of
the transversa
l offset is about
see paragraph
« cardan shaft
linkage securing with axle
« D » and pin
3° p
int s that the utput
parallel with the gr und.
The machine must be st red in an area sheltered fr m bad weather
n
D n t put the utput shaft f the flail m wer n the fl r
.
on tractor side, put
on support « G » to
Link arms

CARDAN SHAFT SETTING UP
DANGER
M re detailed inf rmati n in the specific manual f the cardan which is an
initial part f the safety d cumentati n t read carefully. In the event f a discrepancy with the
f ll wing, f ll w the instructi ns given in the specific manual f the du c
have CE marking.
WARNING
The safety devices (Freewheel, fricti n t rque clutch ...) must be imperatively
placed nearby the machine.
Adjust the length f the transmissi n :
Make sure that the transmission is in the shortest lin
about 4 cm. Cut the drive shaft if necessary, cut the protectors about 0.5 cm to facilitate the assembly.
Cardan disassembled and fully input, determine the length «
on the
tractor, make sure that the transmission is at the longest linkage position, the remaining travel must be
15 cm and at least half of « L0
» in this position.
Lubricate the tube sliding before assembly.
These operations are normally detailed in the speci
Setting up the transmissi n :
Connect the transmission to tracteur, check the locking device is locked in the
the same way the tractor
and check that both ends of the cardan are locked
transmission on the tractor and tool
so that they will not turn with the
Check tha
t n parts f the m wer deck
transmissi n
when lifting the machine
angle f the
transmissi n
M re detailed inf rmati n in the specific manual f the cardan which is an
initial part f the safety d cumentati n t read carefully. In the event f a discrepancy with the
f ll wing, f ll w the instructi ns given in the specific manual f the du c
The safety devices (Freewheel, fricti n t rque clutch ...) must be imperatively
Adjust the length f the transmissi n :
Make sure that the transmission is in the shortest lin
kage position and the remaining travel must be
about 4 cm. Cut the drive shaft if necessary, cut the protectors about 0.5 cm to facilitate the assembly.
Cardan disassembled and fully input, determine the length «
L0 » of the tubes.With the machine
tractor, make sure that the transmission is at the longest linkage position, the remaining travel must be
» in this position.
Lubricate the tube sliding before assembly.
These operations are normally detailed in the speci
fic cardan manual.
Setting up the transmissi n :
Connect the transmission to tracteur, check the locking device is locked in the
and check that both ends of the cardan are locked
. Attach the protectors
so that they will not turn with the
transmission.
t n parts f the m wer deck
r the
tract r get in c ntact with the
when lifting the machine
.
Check that y u d n t reach the maximum
transmissi n
NEVER
EXCEED THE MAXIMUM
OF THE TRANSMISSION
M re detailed inf rmati n in the specific manual f the cardan which is an
initial part f the safety d cumentati n t read carefully. In the event f a discrepancy with the
f ll wing, f ll w the instructi ns given in the specific manual f the du c
ardan. The cardan must
The safety devices (Freewheel, fricti n t rque clutch ...) must be imperatively
kage position and the remaining travel must be
about 4 cm. Cut the drive shaft if necessary, cut the protectors about 0.5 cm to facilitate the assembly.
L0 » of the tubes.With the machine
tractor, make sure that the transmission is at the longest linkage position, the remaining travel must be
Connect the transmission to tracteur, check the locking device is locked in the
shaft. Connect in
. Attach the protectors
of the
transmission.
tract r get in c ntact with the
Check that y u d n t reach the maximum
EXCEED THE MAXIMUM
ANGLE
OF THE TRANSMISSION

ADJUSTMENT AND USE
Che
ck the tightening f the b lts
presence and
fixati n f safety equ
The safety is a challenge that c ncerns the m st while designing and manufacturing this t l.
H wever, the eff rts f the c nstruct r may be shattered due t user carelessness.
The accident preventi n depends n prudence and
maintenance f the machine.
The best safety device is a careful and inf rmed user; we ask y u t be this user.
The user of this machine is responsible for the use and safety. The user has to be qualified and t
machine and he also has to
know the tractor.
WARNING
Never use the machine with ut having d ne the perati ns described in chapter «
This machine is designed t cut lawn. It is n
and weight engines, t w rk n
garbage.
It sh uld n t be used t transp rt pers ns r
DANGER
The f ll wing perati ns must be nly and e
switched ff, handbrake applied
.
falling r
failure f the lifting f the
• • ADJUSTMENT
OF CUTTING DEPTH
To adjust the working height, change rear roller position
« 1 » : Remove the 2 screws « 4 ».
-
Position the roller at the desired height
and lock the screws « 4 ».
- Remove the screws « 2 »
and
deflector height at 2 - 3 cm
from the ground and lock
the screws.
ADJUSTMENT AND USE
ck the tightening f the b lts
;
see table tightening t rque at the end f the manual.
fixati n f safety equ
ipment (carter, b l …).
The safety is a challenge that c ncerns the m st while designing and manufacturing this t l.
H wever, the eff rts f the c nstruct r may be shattered due t user carelessness.
The accident preventi n depends n prudence and
training f staff in charge f using and
The best safety device is a careful and inf rmed user; we ask y u t be this user.
The user of this machine is responsible for the use and safety. The user has to be qualified and t
know the tractor.
Read all the safety instructions.
Never use the machine with ut having d ne the perati ns described in chapter «
This machine is designed t cut lawn. It is n
t designed t be hitched t inappr priate p wer
and weight engines, t w rk n
excessively pebbly gr und, t cut hart bjects, st nes,
It sh uld n t be used t transp rt pers ns r
material.
The f ll wing perati ns must be nly and e
xclusively d ne when the engin
.
If necessary lift the machine, place the supp rts t prevent fr m
failure f the lifting f the
tract r.
OF CUTTING DEPTH
:
The cutting height must be adjusted
depend
ing on the desired result
setting means power and fuel saving and
reduces machine wear
To adjust the working height, change rear roller position
Position the roller at the desired height
and replace
and
« 3 », adjust the
from the ground and lock
see table tightening t rque at the end f the manual.
Check the
The safety is a challenge that c ncerns the m st while designing and manufacturing this t l.
H wever, the eff rts f the c nstruct r may be shattered due t user carelessness.
training f staff in charge f using and
The best safety device is a careful and inf rmed user; we ask y u t be this user.
The user of this machine is responsible for the use and safety. The user has to be qualified and t
rained to the
Never use the machine with ut having d ne the perati ns described in chapter «
daily maintenance ».
t designed t be hitched t inappr priate p wer
excessively pebbly gr und, t cut hart bjects, st nes,
xclusively d ne when the engin
If necessary lift the machine, place the supp rts t prevent fr m
The cutting height must be adjusted
ing on the desired result
. A good
setting means power and fuel saving and
reduces machine wear
.

MANUAL OFFSET ADJUSTMENT
(RBMLDG/RBRMDG ) :
1/ Stop the engin, shift the
transmission
apply the handbrake a
nd remove the key
2/ Remove the indexing axle
and the pin
3/ Pull up the lever (B),
and push or pull the machine
laterally to obtain the desired offset
(4 positions, 5 /
15 / 25 / 35cm).
4/ Make sure that the lever (B
) is fully engaged
replac
e the indexing axle and the pin (
HYDRAULIC OFFSET ADJUSTMENT
(DGH30) :
o Adjust
the excess flow valve to obtain
a moderate offset speed
is too hight can lead to deterioration
of the mechanism.
Unfasten the locknut « E »,
Screw the lock
direction « B »
to increase the flow or un
locking ring in direction « A »
to reduce the flow
• USE :
WARNING
Always wear cl se-
fitting cl thing t av id t be snatched by the m ving parts. Use safety f twear and
pr tective equipment f r eyes, ears
Do not start the machine when lifted.
connecting power grip with the motor idling.
speed until th
e nominal speed indi
• Speed
The recommended working speed is between 5 and 10 km/h. It depends on the height and the nature of the
cutted grass.
DANGER
Be careful ab ut the abn rmal
vibrati ns
r t r is equiped with kniv
es after m ntage
f the r t r and cause vibrati ns,
a quick
St p the engin immediately.
MANUAL OFFSET ADJUSTMENT
transmission
to neutral,
nd remove the key
.
and the pin
(A).
and push or pull the machine
(4 positions, 5 /
) is fully engaged
, and
e the indexing axle and the pin (
A).
HYDRAULIC OFFSET ADJUSTMENT
the excess flow valve to obtain
a moderate offset speed
. A speed that
is too hight can lead to deterioration
Screw the lock
ing ring
to increase the flow or un
screw the
to reduce the flow
.
fitting cl thing t av id t be snatched by the m ving parts. Use safety f twear and
and pr tecti n fr m the dust.
Do not start the machine when lifted.
Lower on the ground and lift a few centimeters before
connecting power grip with the motor idling.
Lower the
machine in work position. Increase the engine
e nominal speed indi
cated on the dashboard of the tractor.
The recommended working speed is between 5 and 10 km/h. It depends on the height and the nature of the
vibrati ns
r n ise during use.
The r tati n speed is very high and
es after m ntage
. Any deteri tati n r l ss f kniv
es will lead t an imbalance
a quick
deteri rati n
f the machine and danger t pe ple.
fitting cl thing t av id t be snatched by the m ving parts. Use safety f twear and
Lower on the ground and lift a few centimeters before
machine in work position. Increase the engine
The recommended working speed is between 5 and 10 km/h. It depends on the height and the nature of the
The r tati n speed is very high and
each
es will lead t an imbalance
f the machine and danger t pe ple.

MAINTENANCE BY USER
DANGER
Pri r t maintenance r repair w rk n the machine, st p the engin,
handbrake and rem ve the key
necessary, place the sup
p rts t prevent falls r failure f the lifting system.
DAILY MAINTENANCE BE
FORE STARTING WORK
•
Check the condition and fixation of the protections of belts, cardan shaft and
•
Make sure that there are no leaking traces, if not contact your
•
Clean entirely the machine from
mask failure or leakage.
•
Check the presence, fixation and degree of wear of the
or worn.
WARNING All
kniv
r t r
which c uld cause vibrati ns and rapid deteri rati n f the device.
knives
reduce perf rmances, need m re p wer and can w rsen the t
chassis.
INITIAL USE
•
After 2 h urs f use, c ntr l tightening f all fasteners.
See table Tightening torque
Pay particular attention to t e tig tening of t e 2 pulley ubs
several times until
t e exact tig tening
•
The first draining must be d ne after
EVERY 3
0 HOURS WORKED
• C
ntr l tightening f all fasteners
• Check belt tensi n (see
paragraph «
• Grease wheel bearings (see
parag
• Grease the
cr sspieces and cardan shaft
Clean the grease
gun and use the grease pump. Do not leave excess grease on the pieces
EVERY 100 HOURS WORK
ED
•
Check the il level f the angular gearb x
• C ntr l the belts f
transmissi n
EVERY 500 HEURES WOR
KED
• Drain the gearb x.
TIGHTENING TORQUE
Screw diameter (mm)
8
9
10
11
12
14
16
20
MAINTENANCE BY USER
Pri r t maintenance r repair w rk n the machine, st p the engin,
handbrake and rem ve the key
.
Never let any ne else t the driver’s cab.
p rts t prevent falls r failure f the lifting system.
FORE STARTING WORK
Check the condition and fixation of the protections of belts, cardan shaft and
Make sure that there are no leaking traces, if not contact your
reseller to repair the machine.
Clean entirely the machine from
debris or dirt accumulations which qui
reduce performance and can
Check the presence, fixation and degree of wear of the
knives
. They should never be twisted, damaged
kniv
es
sh uld be fitted and in g d c nditi ns t av id
which c uld cause vibrati ns and rapid deteri rati n f the device.
reduce perf rmances, need m re p wer and can w rsen the t
ransmissi n system and the
After 2 h urs f use, c ntr l tightening f all fasteners.
Pay particular attention to t e tig tening of t e 2 pulley ubs
: Blo
ck t e
t e exact tig tening
.
The first draining must be d ne after
50 h urs. The next ne every
500 h
0 HOURS WORKED
ntr l tightening f all fasteners
paragraph «
belt tension adjustment »).
parag
raph « lubrication »).
cr sspieces and cardan shaft
(see notice of cardan).
gun and use the grease pump. Do not leave excess grease on the pieces
ED
Check the il level f the angular gearb x
transmissi n
and idler pulley
KED
TIGHTENING TORQUE
Wrench size (mm)
Torque settin
13
Hexa. 5 (Hub lower pulley)
16/17
Hexa. 5 (Hub higher pulley)
18/19
21/22
24
30
Pri r t maintenance r repair w rk n the machine, st p the engin,
apply the
Never let any ne else t the driver’s cab.
If lifting the machine is
p rts t prevent falls r failure f the lifting system.
Check the condition and fixation of the protections of belts, cardan shaft and
angular gearbox.
reseller to repair the machine.
reduce performance and can
. They should never be twisted, damaged
sh uld be fitted and in g d c nditi ns t av id
imbalance n the
which c uld cause vibrati ns and rapid deteri rati n f the device.
Damaged r twisted
ransmissi n system and the
ck t e
2 setscrews t ig tening
500 h
urs.
gun and use the grease pump. Do not leave excess grease on the pieces
Torque settin
g (daN.m)
2
3
5
3
8.5
13
21.5
43.5

•
BELT TENSION ADJUSTMENT
Bef re starting the
machine,
transmissi n
bef re adjusting belt tensi n f
Check tensi n
Press the belts in
troducing a screwdriver
through the openings A » and
check the offset
witht the light « B ».
Tensi n adjustment
Release
Loosen the nut
screw
P
us
Blo
• LUBRICATION AND
GR
WARNING
Do not throw away in n
dusters or paper impr
egnated with these
collection centres.
DANGER
T handle il r mineral grease
pr tecti n gl ws f r il
with the pict gram
HAZARDS”
as well as glasses t pr tect y u fr m p ssible il r grease spattering
Angular gearb x:
The first draining must be d ne after 50 h urs.
Use mineral oil (150VG150 o
r 80W90 or GL4 or
Never fill up
c mpletely the gearb x
Quantity of oil in gearbox: about
0.5 l
Level: When removing plug,
the oil must be
Drainage: Lift and tip the machine
with safe and adequate lifting equipment
the oil.
Put the machine on level ground
Version RBML
BELT TENSION ADJUSTMENT
machine,
check and if necessary adjust belt tensi n
bef re adjusting belt tensi n f
transmissi n.
troducing a screwdriver
check the offset
Tensi n adjustment
Release
the 2 nuts « C ».
Loosen the nut
« E » maintaining the
screw
« D ».
us
h the tensioning arm screwing « D ».
Blo
ck tight the nuts « C » and « E ».
GR
EASE
Do not throw away in n
atural environment
: waste oil, mineral grease and cloths
egnated with these
substances.
Drop them into adequate containers or
T handle il r mineral grease
, use appr priate
pr tecti ns
with the pict gram
s
“CHEMICAL HAZARDS
as well as glasses t pr tect y u fr m p ssible il r grease spattering
The first draining must be d ne after 50 h urs.
The next ne
every 500 h urs.
r 80W90 or GL4 or
GL5)
c mpletely the gearb x
0.5 l
the oil must be
just below the hole.
with safe and adequate lifting equipment
.
Remove plug
Put the machine on level ground
, fill with oil up to the
level and screw the plug
Version RBML
Version RBMR
check and if necessary adjust belt tensi n
. Rem ve cardan
: waste oil, mineral grease and cloths
,
Drop them into adequate containers or
send them to
pr tecti ns
as: “CE” certified
“CHEMICAL HAZARDS
” and “MECHANICAL
as well as glasses t pr tect y u fr m p ssible il r grease spattering
.
every 500 h urs.
Remove plug
« N » and collect
level and screw the plug
.

Lubricati n p ints:
Clean meticulously the grease guns before greasing.
Grease slowly and without excessive pression excessive to avoid damage on sealing. Use lithium grease.
See also the manual of cardan transmission for the librication points and maintenance.
Take care t grease m derately at the blet transmissi n.
Clean the grease in excess which c uld be pr jected n the
belts ans cause skidding r deteri tai n f transmissi n
elements.
VERSIONS « DG » :
Lubricate regularly the sliding parts f the parties c ulissantes: fr nt axle and rear f rk.
Versi ns DG
N lubricati n n versi ns RBRM
Lubricati n depending n
v
ersi n
s

REMPLACEMENT OF KNIV
WARNING
The blades are sharp and may cause injury, always wear gl ves when
handling them, be careful n t t cut
Couple the machine to the tractor,
set down
Stop the engin, apply the handbrake and remove the key.
DANGER
When y u replace the blades, y u are required t change the l cknuts. C ntact y u
btain riginal spare parts.
D n t replace by ther spare parts
To ensure perfect functioning,
a frequent control of the conditions
required. If the knives are worn
or damaged
Couple the machine and tractor,
place it on the ground on chocks
Stop the engine,
apply the handbrake and remove the key
MALFUNCTION AND REMEDY
PROBLEM
CAUSE
Transmission system is
noisy
The rotor bearings are worn
or damaged
The belts are worn or not
bended
There is not enough oil in
the gearbox
The machine vibrates
The rotor is unbalanced
Damaged bearings
Wrong rotation speed
Damaged cardan shaft
Bolt fastening loosened
The grass has been
badly cut
Forward speed too high
Working h
Kniv
es
Grass too wet
Belt worn or loose
REMPLACEMENT OF KNIV
ES
The blades are sharp and may cause injury, always wear gl ves when
handling them, be careful n t t cut
y urself.
set down
on the ground on
chocks so that the blades turn free.
Stop the engin, apply the handbrake and remove the key.
When y u replace the blades, y u are required t change the l cknuts. C ntact y u
D n t replace by ther spare parts
with different characteristics
a frequent control of the conditions
and fixation of spacers and kniv
or damaged
,
replace by new parts remembering the original montage position
place it on the ground on chocks
so that the rotor turns freely
apply the handbrake and remove the key
. Replace the worn kniv
es
MALFUNCTION AND REMEDY
CAUSE
REMEDY
The rotor bearings are worn
or damaged
Have the machine controlled by reseller
replace bearings.
The belts are worn or not
bended
Have the machine controlled by reseller
bend the belt
s or change.
There is not enough oil in
the gearbox
Re
fill the gearbox as mentio
manual
The rotor is unbalanced
Check and change damaged
Damaged bearings
Have the machine controlled by reseller
Wrong rotation speed
Check speed and rotation direction of the
power grip
Damaged cardan shaft
Have the machine controlled by reseller
Bolt fastening loosened
Retighten bolts
Forward speed too high
Reduce speed
Working h
eight too high
Change cutting height
es
worn or damaged
Check and change damaged
Grass too wet
Belt worn or loose
Mow when grass is dry
Tighten or change belt
The blades are sharp and may cause injury, always wear gl ves when
chocks so that the blades turn free.
When y u replace the blades, y u are required t change the l cknuts. C ntact y u
r MAJAR reseller t
with different characteristics
.
and fixation of spacers and kniv
es is
replace by new parts remembering the original montage position
.
so that the rotor turns freely
.
es
.
Have the machine controlled by reseller
and
Have the machine controlled by reseller
,
s or change.
fill the gearbox as mentio
nend in the
Check and change damaged
knives
Have the machine controlled by reseller
Check speed and rotation direction of the
Have the machine controlled by reseller
Change cutting height
Check and change damaged
knives
Mow when grass is dry
Tighten or change belt

C.E DECLARATION OF CONFORMITY
The letters CE on the identification plate of this machine certify that it is conforming to EC
machine directive 2006/42/CE.
The Director,
ean-Luc Checa

GUARANTEE
Each new manufactured by MA AR SA is guaranteed as follows below, warranted against defects of
construction and assembly and/or of the materials when used appropriately during 1 year.
1° This guarantee is limited to 1 year to the replacement of pieces mounted and recognized as faulty by
MA AR.
2° All pieces requested on guarantee must be returned to MA AR for inspection, reparation or replacement
prepaid postage with proof of purchase of the machine, serial number and carefully packed for protection.
3° The machine must not be damaged, repaired or maintained without authorization from MA AR. The
machine must not have had an accident, been misused, abused or used acting not conform instructions and
specifications contained in this manual
This guarantee does not oblige MA AR or representative to reimburse labor costs or transport costs of the
machine for reparation.
NO GUARANTEE WILL BE APPLIED TO THIS EXCEPT THE LEGAL WARANTY FOR HIDDEN
DEFECT.
MA AR CANNOT BE HELD RESPONSIBLE FOR DAMAGES OR COSTS INCURRED BY THE
MACHINE FOR PAR EXAMPLE:
1 RENTAL FEES FOR MATERIAL
2 LOST OF SALE
3 EXECUTION OF WORK CARRIED OUT NORMALLY BY THE MACHINE
MA AR ASSUMES NO OBLIGATION AND DOES NOT ALLOW ANYBODY TO ASSUME ANY
OTHER OBLIGATION THAN THEM IN THE 3 PREVIOUS PARAGRAPHES.
To obtain the name of resseller, contact:
MAJAR S.A
1 R ute de M ntréal
CS30074
11890 CARCASSONNE Cedex 9
FRANCE

SPARE PART LIST
According to Article L.111-3 of the Consumer Code and of the Decree implementing the Code N°2014-1482
of 9th of December 2014, the availability duration of indispensable spare parts for use of MA AR material is
7 years.