Max PJID143 Operating instructions

PJID143
CORDLESS BRUSHLESS IMPACT DRIVER
SCHNURLOSER BÜRSTENLOSER SCHLAGSCHRAUBER
OPERATING and MAINTENANCE MANUAL
BETRIEBSANLEITUNG
BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING
AND INSTRUCTIONS.
KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
LESEN SIE VOR INBETRIEBNAHME DES GERÄTES DIE GEBRAUCHS- UND SICHER-
HEITSHINWEISE.BITTE BEWAHREN SIE DIE GEBRAUCHS- UND SICHERHEITSHIN-
WEISE AUF, DAMIT SIE AUCH SPÄTER EINGESEHEN WERDEN KÖNNEN.
WARNING
WARNUNG
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INDEX INHALTSVERZEICHNIS
ENGLISH Page 5 to 20
DEUTSCH Page 21 to 35
www.max-ltd.co.jp/int/eu/
DEFINITIONS OF SIGNAL WORDS
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
NOTE: Emphasizes essential information.
DEFINITIONEN DER HINWEISBEZEICHNUNGEN
WARNUNG: Zeigt eine eventuell gefährliche Situation an, die den Tod oder schwere
Verletzungen zur Folge haben könnte, wenn sie nicht vermieden wird.
VORSICHT: Zeigt eine eventuell gefährliche Situation an, die leichte oder mittelschwere
Verletzungen zur Folge haben könnte, wenn sie nicht vermieden wird.
HINWEIS: Hebt wichtige Informationen hervor.
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Fig.A
Abb.A
Fig.B
Abb.B
Fig.C
Abb.C
Fig.J / Abb.J Fig.K / Abb.K Fig.L / Abb.L Fig.M / Abb.M
Fig.H / Abb.H Fig.I / Abb.I
Fig.D / Abb.D Fig.E / Abb.E Fig.F / Abb.F
Fig.G / Abb.G
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9.5mm
ISO 1173 Form E 6.3
1
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AB
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Fig.N / Abb.N Fig.O / Abb.O
Fig.P / Abb.P Fig.Q / Abb.Q
Fig.R / Abb.R Fig.S / Abb.S
Fig.T / Abb.T Fig.U / Abb.U
Fig.V / Abb.V
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INDEX
1. GENERAL POWER TOOL SAFETY WARNINGS.............5
2. SCREW DRIVER SAFETY WARNINGS ............................7
3. SPECIFICATIONS AND TECHNICAL DATA ..................10
4. BATTERY INSTRUCTIONS .............................................12
5. OPERATING INSTRUCTIONS.........................................15
6. FACTORS THAT AFFECT TIGHTENING TORQUE .......18
7. MAINTENANCE................................................................19
8. STORAGE ........................................................................19
1. GENERAL POWER TOOL
SAFETY WARNINGS
1. WORK AREA SAFETY
•Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
•Do not operate power tools in explo-
sive atmospheres, such as in the pres-
ence of flammable liquids, gases or
dust. Power tools create sparks which
may ignite the dust or fumes.
•Keep children and bystanders away
while operating a power tool. Distrac-
tions can cause you to lose control.
2. ELECRRICAL SAFETY
•Power tool plugs must match the out-
let. Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools. Un-
modified plugs and matching outlets will
reduce risk of electric shock.
•Avoid body contact with earthed or
grounded surfaces, such as pipes, ra-
diators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or grounded.
•Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
ENGLISH
OPERATING and MAINTENANCE MANUAL
READ ALL SAFETY WARNINGS AND ALL
INSTRUCTIONS.
Failure to follow the warnings and instructions
may result in electric shock, fire and/or seri-
ous injury. Save all warnings and instruc-
tions for future reference. The term "power
tool" in the warnings refers to your mains-op-
erated (corded) power tool or battery-operat-
ed (cordless) power tool.
WARNING
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•Do not abuse the cord. Never use the
cord for carrying, pulling or unplug-
ging the power tool. Keep cord away
from heat, oil, sharp edges and moving
parts. Damaged or entangled cords in-
crease the risk of electric shock.
•When operating a power tool out-
doors, use an extension cord suitable
for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric
shock.
•Do not use the power tool in the rain,
where water is splashing, in a wet
place, or in a damp place. Using the tool
in these or similar conditions will increase
the risk of electric shock, dangerous mal-
function, and overheating. If operating a
power tool in a damp location is una-
voidable, use a residual current device
(RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
3. PERSONAL SAFETY
•Stay alert, watch what you are doing
and use common sense when operat-
ing a power tool. Do not use a power
tool while you are tired or under the in-
fluence of drugs, alcohol or medica-
tion. A moment of inattention while
operating power tools may result in seri-
ous personal injury.
•Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protec-
tion, hand protector used for appropriate
conditions will reduce personal injuries.
•Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying
the tool. Carrying power tools with your
finger on the switch or energizing power
tools that have the switch on invites acci-
dents.
•Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a rotat-
ing part of the power tool may result in a
personal injury.
•Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unex-
pected situations.
•Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
•If devices are provided for the connec-
tion of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of dust collec-
tion can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
•Do not force the power tool. Use the
correct power tool for your applica-
tion. The correct power tool will do the job
better and safer at the rate for which it
was designed.
•Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be re-
paired.
•Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any ad-
justments, changing accessories, or
storing power tools. Such preventive
safety measures reduce the risk of start-
ing the power tool accidentally.
•Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
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Power tools are dangerous in the hands
of untrained users.
•Maintain power tools. Check for mis-
alignment or binding of moving parts,
breakage of parts and any other condi-
tion that may affect the power tool's
operation. If damaged, have the power
tool repaired before use. Many acci-
dents are caused by poorly maintained
power tools.
•Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
•Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for op-
erations different from those intended
could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
•Recharge only with the charger speci-
fied by the manufacturer. A charger that
is suitable for one type of battery pack
may create a risk of fire when used with
another type of battery pack.
•Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
•When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
to another. Shorting the battery terminals
together may cause burns or a fire.
•Under abusive conditions, liquid may
be ejected from the battery; avoid con-
tact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquid ejected from the battery may cause
irritation or burns.
6. SERVICE
•Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
2. SCREW DRIVER SAFETY
WARNINGS
1. BE SURE TO KEEP HANDS AWAY FROM
THE TRIGGER SWITCH AND DETACH
THE BATTERY PACK WHEN REPLACING
OR ADJUSTING THE BIT, WHEN ABNOR-
MALITIES OCCUR, AND WHEN THE
EQUIPMENT IS NOT BEING USED
Leaving the Battery pack installed in these
situations may cause breakdowns or dam-
age.
2. HOLD TOOL BY INSULATED GRIPS
WHEN PERFORMING AN OPERATION,
BECAUSE THE TOOL'S BIT MAY CON-
TACT HIDDEN "LIVE" WIRE
Contacting with a "live" wire may make ex-
posed metal parts of the tool "electrified" and
shock the operator. Failure to do so may re-
sult in serious injury.
3. MAKE SURE THE BIT IS SECURED IN
PLACE BEFORE OPERATION
Failure to do so may result in serious injury.
4. DO NOT POINT THE TOOL AT ANYONE
Personal injury may result if the tool catches
an operator or anyone working near him.
While working with the tool, be extremely
careful not to bring hands, legs, and other
body parts near the bit of the tool.
5. NEVER MODIFY THE TOOL
Modifying the tool will impair performance
and operating safety. Any modification may
lead to serious injury and void the tool war-
ranty.
6. MAINTAIN THE TOOL IN GOOD OPERAT-
ING CONDITION
(CHECK TIGHTNESS OF SCREWS BE-
FORE OPERATION)
To secure operating safety and ensure top
performance, keep the tool free of wear and
damage.
Under normal operation, the tool is designed
to produce vibration. Due to the vibration, the
screws can come loose, causing damage to
the tool or serious injury.
Also keep the tool's hand grip dry and clean,
especially free of oil and grease.
7. MAKE SURE TO OPERATE THE TOOL ON
A FIRM FOOTING
Failure to do so may lead to serious injury.
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8. MAKE SURE THERE IS NO ONE BELOW
WHEN USING THE TOOL IN HIGH LOCA-
TIONS
Failure to do so may lead to serious injury of
the person below.
9. SECURE THE WORKPIECE
Clamp the workpiece with clamping devices
or in a vice. Failure to do so may lead to se-
rious injury of the person below.
10. KEEP HANDS AWAY FROM MOVING
PARTS
11. DO NOT LEAVE THE TOOL RUNNING
Operate the tool only when hand-held.
12. DO NOT TOUCH THE BIT OR PARTS
CLOSE TO THE BIT IMMEDIATELY AF-
TER OPERATION
These parts may be extremely hot. Touching
these parts may cause serious injury.
13. USE ONLY THE AUTHORIZED BATTERY
PACK
Use only MAX JPL914 battery pack. If the
tool is connected to a power supply other
than the authorized pack, such as a re-
chargeable battery, a dry cell, or a storage
battery for use in automobiles, the tool may
be damaged, break down, overheat, or even
catch on fire. Do not connect this tool to any
power supply except the MAX JPL914 bat-
tery pack.
14. TO ENSURE MAXIMUM PERFORMANCE,
FULLY CHARGE THE BATTERY BEFORE
USE
A new battery pack or one not used for ex-
tended periods may have self-discharged
and thus may need recharging to restore it to
a fully charged condition. Before operating
the tool, make sure to charge the Battery
pack with the designated MAX Battery
charger JC928.
15. BATTERY CHARGING PRECAUTION
•Use only MAX Battery charger JC928
and Battery Pack JPL914.
Failure to do so may cause the Battery to
overheat or catch fire leading to serious
injury.
•Charge the Battery from AC between
100V and 240V wall sockets.
Failure to do so may result in overheating,
or inadequate charging possibly causing
serious injury.
•Never use a transformer.
•Never connect the Battery charger to
an engine generator direct-current
power supply.
The charger will break down or be dam-
aged from burning.
•Avoid charging the Battery pack in the
rain, in a damp place, or where water is
splashing.
Charging a damp or wet Battery pack will
cause an electric shock or a short circuit
that may lead to damage from burning
and even the tool catching on fire.
•Do not touch the power cord or plug
with a wet hand or glove.
This may cause injury from electric shock.
•Do not put a cloth or any other cover
on the Battery charger while the Bat-
tery pack is being charged.
This will cause overheating and damage
from burning, or the Charger may even
catch fire.
•Keep the Battery pack and Battery
charger away from heat and flames.
•Do not charge the Battery pack near
flammable materials.
•Charge the Battery pack in a well ven-
tilated place.
Avoid charging the Battery pack where it
will be in direct sunlight.
• Charge the Battery pack in a tempera-
ture range of 5°C (41°F) to 40°C (104°F).
•Avoid continual use of the Battery
charger.
Rest the Charger for 15 minutes between
charges to avoid functional trouble with
the unit.
•Any objects that block the ventilation
holes or Battery pack receptacle may
cause electric shock or functional
troubles.
Operate the charger free of dust or other
foreign materials.
•Handle the power cord carefully.
Do not carry the Battery charger by its
power cord. Do not use the power cord to
disconnect it from a wall socket; this will
damage the cord and break the wires or
cause a short circuit. Do not let the power
cord contact sharp edged tools, hot mate-
rials, oil, or grease. A damaged cord must
be repaired or replaced.
•Do not charge non rechargeable bat-
teries with this charger.
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•This charger is not intended for use by
children or disabled persons without
supervisor.
•Children should be supervised to en-
sure that they do not play with the
charger.
•Put a pack cap on the terminal of the
Battery pack.
When the Battery pack is not in use, put a
pack cap on its terminal to prevent short
circuits.
Keep it away from other metal objects,
such as clips, coins, keys, nails, screws or
other small metal objects, that can make a
connection from one terminal to another.
•Do not leave or store the tool in a vehi-
cle or in direct sunlight during sum-
mer. Leaving the tool in high
temperature conditions may cause the
battery pack to deteriorate.
•Do not store a fully discharged battery
pack. If a fully discharged battery pack
is removed from the system and left for
a long period of time, it may become
damaged. Recharge the battery imme-
diately when it has been discharged.
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3. SPECIFICATIONS AND TECHNICAL DATA
1. NAME OF PARTS (See Fig. A, B and C)
APLICABLE FASTENER SPECIFICATIONS
Machine Screw 4mm~8mm
Standard Bolt M5~M14
High Tensile Bolt M5~M12
Fig. A
1 SLEEVE PROTECTOR
2 TRIGGER SWITCH
3 WARNING LABEL
4LEDLAMP
5 BATTERY PACK JPL914
6 BELT HOOK
7 CARRYING STRAP
8 ROTATIONAL DIRECTION SWITCH
9 BRUSHLESS MOTOR
10 PROTECTOR
11 BIT
12 SCREW
13 SPECIFICATION LABEL
14 SERIAL NO. LABEL
Fig. B
15 PACK CAP
16 TERMINAL
17 VENTILATOR
18 LATCH
19 SPECIFICATION LABEL
Fig. C
20 BATTERY PACK ENTRY POINT
21 LED LAMP (ORANGE) CHARGING
STATUS INDICATOR LAMP
22 LED LAMP (RED / GREEN) CHARG-
ING STATUS INDICATOR LAMP
23 SPECIFICATION LABEL
24 VENTILATOR
25 CE (VDE) POWER PLUG
26 POWER CORD
2. TOOL SPECIFICATIONS <Tool> <Battery charger>
PRODUCT NO. PJID143
WEIGHT 1.45kg(3.2lbs.)
(Battery included)
HEIGHT 236mm (9-1/4")
WIDTH 82mm (3-1/4")
LENGTH 135mm (5-1/4")
RATED VOLTAGE /
BATTERY
14.4V, Li-ion Battery pack
JPL914
NO-LOAD SPEED 0~2,600 min-1
IMPACT RATE 0~2,500 min-1
MAXIMUM TORQUE
(M14 HIGH TENSILE
BOLT)
150Nm
MOTOR Brushless DC Motor
OPERATING
TEMPERATURE
0°C to 40°C (32°F to 104°F)
OPERATING
HUMIDITY
80% RH or less
PRODUCT NAME MAX lithium ion battery charger
PRODUCT NO. JC928(CE)
INPUT AC100-240V 50/60Hz 1.62-
0.68A
OUTPUT DC 7.2/10.8/14.4V 7A
DC 18/21.6/25.2/28.8V 3.9A
WEIGHT 1.6kg (3.5lbs.)
OPERATING
TEMPERATURE
5°C to 40°C (41°F to 104°F)
OPERATING
HUMIDITY
80% RH or less
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