maximatecc CCpilot VC User manual

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2017-03-13
www.maximatecc.com
Technical Manual
CCpilot VC

CCpilot VC
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Contents
1. Introduction................................................................................................................ 3
1.1. Product models.................................................................................................... 3
1.2. Conventions and defines...................................................................................... 3
1.3. Identification........................................................................................................ 4
1.4. Environment and Environmental Tolerance............................................................ 4
2. Device overview......................................................................................................... 5
2.1. CCpilot VC overview............................................................................................ 5
3. Installation and handling............................................................................................. 7
3.1. Mounting............................................................................................................. 7
3.2. Power supply installation....................................................................................... 9
3.3. Cable installation ................................................................................................11
3.4. Environmental considerations ..............................................................................11
3.5. Handling and maintenance ................................................................................11
4. Basic operations........................................................................................................13
4.1. Turning ON ..........................................................................................................13
4.2. Turning OFF and suspending ................................................................................13
4.3. Adjusting the screen brightness............................................................................16
4.4. Using the touch screen........................................................................................16
4.5. Status notification................................................................................................16
4.6. Error codes..........................................................................................................18
5. Interface overview.....................................................................................................19
5.1. Storage memory .................................................................................................19
5.2. Front panel .........................................................................................................19
5.3. Buzzer .................................................................................................................19
5.4. Analog video inputs ............................................................................................19
5.5. CAN ...................................................................................................................20
5.6. USB .....................................................................................................................20
5.7. Ethernet ..............................................................................................................21
5.8. Configurable inputs.............................................................................................21
5.9. Configurable outputs ..........................................................................................21
6. Connectors ...............................................................................................................22
6.1. Connector layout................................................................................................22
7. Specifications............................................................................................................24
7.1. Technical data....................................................................................................24
7.2. Environmental specifications................................................................................26
7.3. Weight and dimensions .......................................................................................27
8. Technical Support......................................................................................................28
9. Trade Mark, etc. ........................................................................................................29
10.Index ........................................................................................................................30

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1.Introduction
CCpilot VC is a freely programmable display computer with 5” full-colour TFT and optional touch
screen.
The powerfulA RM basedCPU and Linux operatingsystem constitutes an open platform that
facilitates the implementation of premium user-machine interaction,reliable controls and integrated
fleet management.
This technical manual provides importantinformation regarding the device’s hardware and its basic
usage. For software and operating system specifics, please see additional documentation.
1.1. Product models
This documentationis applicable for all CCpilot VC standard models. These models are:
CCpilot VC withpushbuttons.
CCpilot VC withpushbuttons andoptically bondeddisplay.
CCpilot VC with pushbuttons and resistive touch-screen.
CCpilot VC withresistive touch-screen and no pushbuttons
All these models offer the same level of performance and connector interfaces.
The above product models are compatible with the CrossLink AI module to support wirelessinterfaces
GSM/GPRS, WLA Nand Bluetoothfor communication and GPS for positioning.
1.1.1. Customized models
The platformenablesadditional customizationof hardware and software. Described herein are the
features included using product models described above. Any additional feature willbe described in
model specific documentation.
1.2. Conventions and defines
The followingdefinitions areused to separate model specific detailswithin this document.The observe
sy mbol is also used to highlight such difference.
The ‘observe’ symbol is used to highligt information regarding differences between product
modelsandoptions.
The ‘exclamation’ symbol is used to highlight information that is especially important for the
end-user.
Different text formats used in this document are described in the table below:
Format
Use
It alics
Names, designations and references.
Bolded
Important information.

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1.3. Identification
Each device has a label with article number,revision and serial numbers whichidentify your unique
device. Take note of these numbers. During service and other contact withthe supplier it is important
to be able to provide this information.
1.4. Environment and Environmental Tolerance
The device has beendesigned to cope with tough environmental demands. Much effort has beenput
into selecting and designing system components to provide you with a user-friendly working
instrument that is reliable. Rigorous testing has been conducted in order to ensure compliance to a
broadrange of applicable regulatory requirements and to meet the user expectations of a ruggedized
device for vehicle and machinery control.
A full list of standards to which the device has been tested for compliance canbe found in chapter 7.2 -
Environmental specifications.

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2.Device overview
This chapter contains illustrations of the CCpilot VC models showingthe locationof external
connectors, indicatorsetc.
Additional mechanicalinformation can be found in chapter 0 -

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Weightand dimensions
.
Connectors are described in more detail in chapter 6 - Connectors.
2.1. CCpilot VC overview
On the frontside of the device there is a 5” display with an optional resistive touch-screen, optional
2x 4 softkeys with configurable function and dimmable LED illumination. There is also a light sensor
in the front.
Information about CCpilot VC standard models can be found in chapter 1.1 - Product models.
CCpilot VC front side view
CCpilot VC model without soft keys
On the rear side of the device are the interface connectors (Deutsch DTM-12) and a USB
connector located under a cover. There are also mounting holes for fasteners in accordance
with AMPS hole pattern (RAM 2.43” x 1.31” Diamond Base) or bracket for panel mounting.
Light sensor
Display with resistiv e
touch-screen or glass
Soft keys with user
configurable functionality

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CCpilot VC rear side view
Mounting holes
AMPS “Diamond
base”
GORE-TEX
membrane, under
mount for added
protection
Identification
label
External connectors
Deutsch DTM
Cov er for USB
connector

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3.Installation and handling
This chapter contains recommendations for installation, handling and maintenanceof the device.
3.1. Mounting
CCpilot VC has the capability to support two different mounting methods, a RAMmount or a panel
mount. These two mounting methods are described separately below.
For both fastening methods, use the appropriate M5 x 0.8 buttonhead screw of type MRT (Torx),
length should be 1 2mm. The recommended torque for the screws is 1.5-2.0 Nm. Usinga split ring or
toothed lockwasher is recommended. Ensure the M5 mounting screws are clean and dry.
3.1.1. RAM mount
CCpilot VCis preferably mounted using a RAM-B-238U Mount which allows adjustment of the
display’s position and angle. Screw length should be 12mm.

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3.1.2. Panel mount
An alternate mounting methodto the RAMmount would be in a panel mountusing the C000135-81
bracket, see picture below.This mountingbracket is designedfor min 1,5mm and max 3mm panel
thic kness. Sc rewlengthshould be 10mm.
Ensure that CCpilot VCis mounted to a smooth, flat surface. Fastening the unit to an uneven surface
may stress the enclosure, damage the outer flange or possibly evenflex the circuit board inside, leading
to a premature failure.
Panel thickness may vary from 1,5 to 3,5mm using the standard panel mount bracket.
Panel cut-out informationavailablein dxf-formatupon requestfor precision cutting of panels.

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3.2. Power supply installation
This chapter describes installation of CCpilot VCin vehicles or other machines. The principle is the
same also for other types of installations.
For connector pinout, see chapter 6 - Connectors.
Before installing the device into a vehicle or other machinery, carefully read throughthe instructions
below:
Wire gauge for the supply input shall be dimensionedwith respect to cable length, supply
v oltage,maximumallowedvoltage drop and maximum current consumption of the device.
oAs a guideline, the recommended minimum power supply cable areais:
0.75 mm2(A WG 18)
When connecting the device to a v ehiclesor machines battery (or other power source with
high current capabilities),always apply fusing to prevent cable fire in case of short circuit.
oThe fuse shall be located as close to the battery/power source as possible.
oFuse ratingshall be dimensioned with respect to wire gauge maximum currentrating
and inrush current of the load. Refer to chapter 7.1 - Technicaldata for fuse rating
details.
oAs a guideline, a fuse with5 -8 A current ratingshould be used.
The device’sexternal on/off control signal (multipin connector 1, pin J1-3) should be
connected to the positive supply line via the vehiclesturnkey switch or a separate on/off
switch (see “S2” in schematic below).
oRememberto apply fusing also to the on/offcontrol signal.
oSeveral CCpilot VC devices may be controlledby the same external on/off switch by
joining their external on/off control signals. The c urrent drawn from this signal (when
turned ON) is up to 1.5 mA for each device attached. The fuse ratingand wire gauge
shall be dimensioned for the total switch current.
If the vehicle or machine has a main power switch (see “S1” in schematic below), the device’s
power supply and on/off signal shall be connected after this switch. Observe that this switch
shall not be used for switchingthe device on/off during normal operation. It is only intended
for disconnecting the battery to prevent drainingof the batteryduring prolongedstalling
intervals of the vehicle or machine.