maximatecc CCpilot VC User manual

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www.maximatecc.com
Technical Manual
CCpilot VC

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Contents
1. Introduction................................................................................................................ 3
1.1. Product models.................................................................................................... 3
1.2. Conventions and defines...................................................................................... 3
1.3. Identification........................................................................................................ 4
1.4. Environment and Environmental Tolerance............................................................ 4
2. Device overview......................................................................................................... 5
2.1. CCpilot VC overview............................................................................................ 5
3. Installation and handling............................................................................................. 7
3.1. Mounting............................................................................................................. 7
3.2. Power supply installation....................................................................................... 9
3.3. Cable installation ................................................................................................11
3.4. Environmental considerations ..............................................................................11
3.5. Handling and maintenance ................................................................................11
4. Basic operations........................................................................................................13
4.1. Turning ON ..........................................................................................................13
4.2. Turning OFF and suspending ................................................................................13
4.3. Adjusting the screen brightness............................................................................16
4.4. Using the touch screen........................................................................................16
4.5. Status notification................................................................................................16
4.6. Error codes..........................................................................................................18
5. Interface overview.....................................................................................................19
5.1. Storage memory .................................................................................................19
5.2. Front panel .........................................................................................................19
5.3. Buzzer .................................................................................................................19
5.4. Analog video inputs ............................................................................................19
5.5. CAN ...................................................................................................................20
5.6. USB .....................................................................................................................20
5.7. Ethernet ..............................................................................................................21
5.8. Configurable inputs.............................................................................................21
5.9. Configurable outputs ..........................................................................................21
6. Connectors ...............................................................................................................22
6.1. Connector layout................................................................................................22
7. Specifications............................................................................................................24
7.1. Technical data....................................................................................................24
7.2. Environmental specifications................................................................................26
7.3. Weight and dimensions .......................................................................................27
8. Technical Support......................................................................................................28
9. Trade Mark, etc. ........................................................................................................29
10.Index ........................................................................................................................30

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1.Introduction
CCpilot VC is a freely programmable display computer with 5” full-colour TFT and optional touch
screen.
The powerfulA RM basedCPU and Linux operatingsystem constitutes an open platform that
facilitates the implementation of premium user-machine interaction,reliable controls and integrated
fleet management.
This technical manual provides importantinformation regarding the device’s hardware and its basic
usage. For software and operating system specifics, please see additional documentation.
1.1. Product models
This documentationis applicable for all CCpilot VC standard models. These models are:
CCpilot VC withpushbuttons.
CCpilot VC withpushbuttons andoptically bondeddisplay.
CCpilot VC with pushbuttons and resistive touch-screen.
CCpilot VC withresistive touch-screen and no pushbuttons
All these models offer the same level of performance and connector interfaces.
The above product models are compatible with the CrossLink AI module to support wirelessinterfaces
GSM/GPRS, WLA Nand Bluetoothfor communication and GPS for positioning.
1.1.1. Customized models
The platformenablesadditional customizationof hardware and software. Described herein are the
features included using product models described above. Any additional feature willbe described in
model specific documentation.
1.2. Conventions and defines
The followingdefinitions areused to separate model specific detailswithin this document.The observe
sy mbol is also used to highlight such difference.
The ‘observe’ symbol is used to highligt information regarding differences between product
modelsandoptions.
The ‘exclamation’ symbol is used to highlight information that is especially important for the
end-user.
Different text formats used in this document are described in the table below:
Format
Use
It alics
Names, designations and references.
Bolded
Important information.

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1.3. Identification
Each device has a label with article number,revision and serial numbers whichidentify your unique
device. Take note of these numbers. During service and other contact withthe supplier it is important
to be able to provide this information.
1.4. Environment and Environmental Tolerance
The device has beendesigned to cope with tough environmental demands. Much effort has beenput
into selecting and designing system components to provide you with a user-friendly working
instrument that is reliable. Rigorous testing has been conducted in order to ensure compliance to a
broadrange of applicable regulatory requirements and to meet the user expectations of a ruggedized
device for vehicle and machinery control.
A full list of standards to which the device has been tested for compliance canbe found in chapter 7.2 -
Environmental specifications.

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2.Device overview
This chapter contains illustrations of the CCpilot VC models showingthe locationof external
connectors, indicatorsetc.
Additional mechanicalinformation can be found in chapter 0 -

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Weightand dimensions
.
Connectors are described in more detail in chapter 6 - Connectors.
2.1. CCpilot VC overview
On the frontside of the device there is a 5” display with an optional resistive touch-screen, optional
2x 4 softkeys with configurable function and dimmable LED illumination. There is also a light sensor
in the front.
Information about CCpilot VC standard models can be found in chapter 1.1 - Product models.
CCpilot VC front side view
CCpilot VC model without soft keys
On the rear side of the device are the interface connectors (Deutsch DTM-12) and a USB
connector located under a cover. There are also mounting holes for fasteners in accordance
with AMPS hole pattern (RAM 2.43” x 1.31” Diamond Base) or bracket for panel mounting.
Light sensor
Display with resistiv e
touch-screen or glass
Soft keys with user
configurable functionality

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CCpilot VC rear side view
Mounting holes
AMPS “Diamond
base”
GORE-TEX
membrane, under
mount for added
protection
Identification
label
External connectors
Deutsch DTM
Cov er for USB
connector

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3.Installation and handling
This chapter contains recommendations for installation, handling and maintenanceof the device.
3.1. Mounting
CCpilot VC has the capability to support two different mounting methods, a RAMmount or a panel
mount. These two mounting methods are described separately below.
For both fastening methods, use the appropriate M5 x 0.8 buttonhead screw of type MRT (Torx),
length should be 1 2mm. The recommended torque for the screws is 1.5-2.0 Nm. Usinga split ring or
toothed lockwasher is recommended. Ensure the M5 mounting screws are clean and dry.
3.1.1. RAM mount
CCpilot VCis preferably mounted using a RAM-B-238U Mount which allows adjustment of the
display’s position and angle. Screw length should be 12mm.

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3.1.2. Panel mount
An alternate mounting methodto the RAMmount would be in a panel mountusing the C000135-81
bracket, see picture below.This mountingbracket is designedfor min 1,5mm and max 3mm panel
thic kness. Sc rewlengthshould be 10mm.
Ensure that CCpilot VCis mounted to a smooth, flat surface. Fastening the unit to an uneven surface
may stress the enclosure, damage the outer flange or possibly evenflex the circuit board inside, leading
to a premature failure.
Panel thickness may vary from 1,5 to 3,5mm using the standard panel mount bracket.
Panel cut-out informationavailablein dxf-formatupon requestfor precision cutting of panels.

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3.2. Power supply installation
This chapter describes installation of CCpilot VCin vehicles or other machines. The principle is the
same also for other types of installations.
For connector pinout, see chapter 6 - Connectors.
Before installing the device into a vehicle or other machinery, carefully read throughthe instructions
below:
Wire gauge for the supply input shall be dimensionedwith respect to cable length, supply
v oltage,maximumallowedvoltage drop and maximum current consumption of the device.
oAs a guideline, the recommended minimum power supply cable areais:
0.75 mm2(A WG 18)
When connecting the device to a v ehiclesor machines battery (or other power source with
high current capabilities),always apply fusing to prevent cable fire in case of short circuit.
oThe fuse shall be located as close to the battery/power source as possible.
oFuse ratingshall be dimensioned with respect to wire gauge maximum currentrating
and inrush current of the load. Refer to chapter 7.1 - Technicaldata for fuse rating
details.
oAs a guideline, a fuse with5 -8 A current ratingshould be used.
The device’sexternal on/off control signal (multipin connector 1, pin J1-3) should be
connected to the positive supply line via the vehiclesturnkey switch or a separate on/off
switch (see “S2” in schematic below).
oRememberto apply fusing also to the on/offcontrol signal.
oSeveral CCpilot VC devices may be controlledby the same external on/off switch by
joining their external on/off control signals. The c urrent drawn from this signal (when
turned ON) is up to 1.5 mA for each device attached. The fuse ratingand wire gauge
shall be dimensioned for the total switch current.
If the vehicle or machine has a main power switch (see “S1” in schematic below), the device’s
power supply and on/off signal shall be connected after this switch. Observe that this switch
shall not be used for switchingthe device on/off during normal operation. It is only intended
for disconnecting the battery to prevent drainingof the batteryduring prolongedstalling
intervals of the vehicle or machine.

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By connecting the power supply according to the illustration above,with the main switch S1 normally
closed, the device will automatically startwhenthe turnkey switchS2 is turned on and shut down
when the switchis turned off. Note, the behaviour of the on/off signal is configurable through
software.
3.2.1. Precautions
Ensure that the device is shutdown properly before turning off the mainswitchS1 or in any other way
making the computer powerless. Ensure that any application data is saved before turningoff the
device.
Sudden powerdisruptions may cause the device to shutdown, potentially causinglost or
corrupt data. If for example the power supply voltage fluctuatessignificantly when starting
the v ehicle engine, the device should be startedafter the vehicle engine has beenstarted.
During welding all cables to the device shall b e disconnected.
GND
1
2
3
4
F1
5-8A
GND
BATTERY
S2
(Turnkey
switch)
Multipin
connector 1
:
:
F2
xx A
Device B
GND
Device C
GND
IMAX: 1.5 mA
Min 0.75 mm2/AWG 18
S1
(Main switch)
(on/off control)
Min 0.75 mm2/AWG18
Device A
Schematic example for power supply installation of CCpilot VC in vehicles
or other machines. The on/off control switch (S2) is shared by several
devices (Device A, B, C… ).

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Be adv isedthat the device consumes a small amount of power from the mainsupply also
when shutdown or suspended (up to 120 mW or 400 mWrespectively). Therefore, if the
device has been attached for a longperiod of time without the vehicle motor running, the
battery may be drained, resulting in inability to start up the v ehicle. A mainswitch for
disconnecting the device’s main supply is highly recommended in such situations.
3.3. Cable installation
Cables shall be installed in such a way that they don’t run any risk of being damaged, pinched or worn.
Avoid excessive bendingand twisting of cables.
Use strain-relief oncablesnear the device to minimize stress on cables and connectors.
Properly snap the connectors to give good contact and avoid unnecessarystrain
Shieldedcablesis recommended and in some cases necessary to ensure reliable
communication and appliance withindustrialEMC standards.
3.4. Environmental considerations
To ensure proper and reliable operation of the device, followthe recommendations below:
The device shall be placed in a way that prevents the unit from direct exposure to water or
sunlight.
To enable sufficient cooling, the device must be installed to allow ambient air to circulate
around it. A clearance of at least 50 mm around the device is recommended.
Avoid installing the device near hot air vents or in direct sunlight.
To maintain the device’s IP classification, both connectors need to be attached. Blind plugs for
not connectedsignals/cables are also necessary.
Each device has a GORE-TEX®membrane for ventilation; see locationin chapter2 - Device
overview. For proper ventilationof the device,dirt and water must be prevented from
accumulating and covering the membrane. Be cautiousnot to insert objects whichmay
puncture or detach the membrane. Doingso will violate the IP-classificationand void the
warranty of the device.
Loose mounting bolts are a commoncause for excessive v ibration. They may come loose due
to improper mounting techniques such as omitting thread locker or lock washers, over- or
under-tightening. Proper tighteningrequires clean dry bolts and a torque wrench.
Install the device and its cables in such a way that theyare not subject to excess vibrations or
other mechanicalstress.
If the unit is exposed to chemicals, water, dirt, etc it’s recommended to clean it according to
chapter 3.5.1 - Cleaning assoon as possible.
3.5. Handling and maintenance
Handle the device with care and pay attention to the following handling directives:
Disconnect all cablesto the device during welding or when performing other service to the
machine imposing a risk of damagingelectronic devices.

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Service and repair to the device shall only be made by authorised personnel. If the device is
opened by unauthorised personnel, itswarranty willbe voided.
Scratches or other damages may occur to the display surface (touch-screenor protective glass,
dependingon model) if it is exposed to sharpobjects or heavyimpacts.Thismustbe avoided
to increase the longevity of the screen.
oObserve that CCpilot VC modelswith resistive touch-screenare more prone to
scratchesthan non-touchmodels.
The internal Flash storage has a limited number of write cycles. It is recommended that the
amount of writing to flashstorage is limitedwithin software applications.
Alwaysconsider personal safetywheninstalling and operating the device. For example, in
v ehicle installations, maximatecc does not recommend that the device is being actively
operatedby the driver whena risk of injuryto people or damage to property is present.
3.5.1. Cleaning
To ensure proper and reliable functionality over time, pay attention to the followingcleaning
instructionsand precautions:
Wipe the device clean fromdirt using a soft,light damp cloth, preferablyof microfiber type.
Avoid using alkaline, alcoholic or other chemicals for cleaning; doingso may damage the
device.However,small amount isopropyl alcohol maybe usedfor removingharsh stains.
Avoid sprayor apply water or alcoholdirectly to the device.Instead, dampen the clothlightly
before using it for cleaning the device.
After cleaning, make sure that the device surface is leftdry.
Nev er use high-pressure air, water or steam to c lean the device.
3.5.2. RTC clock back-up battery
Time anddate information is stored in a memory sustainedby a back-up battery.
The expected life time of the battery is approximately 10 years. Contactsupplier for instructions of
replacingthe battery.

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4.Basic operations
This sectioncovers basic operationof the device suchas start-up,shut-down, suspend, resume, display
operationand statusnotification.
Observe thatthe behaviour of on/off controls (external on/off controland front panelsoft keys) is user
configurable in terms of:
Enabling/disablingfunctionality
Which push buttonthat shallhold the on/off functionality.
Configurable timing parameters
All CCpilot VCmodels containing softkeys present status notifications during startup by flashing the
soft keys backlight or beepingwith the buzzer in different patterns.
Status notifications on CCpilot VCmodels without soft keys are limitedto beeping with the buzzer and
they only presentcriticalinternal errorsdetected by the device.
The status notification behaviour in the operational state of the device is configurable by user
applications. Described herein are the factory default behaviours of the on/off controls and the status
notification.
4.1. Turning ON
The CCpilot VC device canbe started up in different ways:
1. By connecting the external on/off controlsignal to positive supply input(or above
approximately 6 V).
oWhen started this way, the on/offsignal mustremainasserted.De-assertion of this
signal will shut downthe device unless configured otherwise.
2. By a short-presson the front panelbuttonconfigured for on/off control.
a. Note that this functionis not enabledas factorydefault.
3. It is possible to configure the device to automatically start up whenever external power is
applied (i.e.without usingany on/off control).
a. Note that this functionis enabled asfactory default.
For suspending and resuming the device from suspend mode,see chapter 4.2.
While starting up the device, the pushbuttonbacklightwillflash with 2 Hz. When the device enters
operational state the pushbuttonbacklightwillstop flashing and be turned on.
4.2. Turning OFF and suspending
There are severalways to turn off the CCpilot VCdevice and also alternatives to enter suspendmode
insteadof completely shuttingdown the unit.
4.2.1. Shutting Down
There are a number of ways to shut down the device, provided that it’s in normal operational state
when the action occurs:
1. By disconnectingthe external on/off controlfor more than a specified time,i.e. using the turn-
key functionality.

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oThe time-out is user configurable and defaults to 4 seconds.
oIf the on/off signalis broughtback high again while the device is shutting down, it
won’t restartautomatically. A low-to-high transition must occur after the device has
fully shut downto make a restart.
2. By long-pressing a front panel buttonconfiguredfor shuttingdown.
oThe time used for detecting long-presses is user configurable and defaults to 4
seconds.
oA prolonged long-press (more than8 seconds)givesa forced shutdownwhere the
internal voltages are shutoff immediately, see c hapter 4.2.3 - Forced Shutdown for
details. Note, this only applies to buttons configured as “action trigger”. For details,
see the software documentation.
oBy fac tory default, no actionis configured for the pushbuttons.
4. By the operatingsystem shutdownalternatives.
To ensure that data does not get lost or the flash memorybecomes corrupt, it is recommendedthatall
necessary data shall be saved and allprograms closedbefore the device is shut down.
Note that the device won’t shut down from Suspend mode by these actions. See chapter 0 for details
of Suspend mode and wakeup.
When performing any of the above, the CCpilot VCdevice will shutdown. The pushbuttonbacklight
will flash to indicate that releasingthe button configuredfor shutting down will result in the unit
starting to shut down.

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4.2.2. Suspending/resuming
Suspending and resuming are faster alternative to shutting downand starting up the device. In
suspend mode,the data remains in RAM memory and the device must be connected to external power
supply to maintain itsstate.
Suspend mode can be enteredin a number of ways:
1. By disconnectingthe external on/off control, i.e.using the turn key functiona lity.
oBy factory default, disconnecting the externalon/off control is configured to shut-
down the device.
2. By using the front panel buttons(action configurable for either short-pressor long-pressof
the button)
oBy fac tory default, no actionis configured for the pushbuttons.
3. By selecting the operating systemssuspend alternative.
Observe thatthe device current consumptionis Suspend mode is higher thanin shut-down mode.
To prevent a vehicles or machines battery from draining when the device is suspended, a user
configurabletime-outcanbe setfor howlong the unit shall stayin Suspend mode before it
automatically shuts down. The default Suspendtime-out is set to 60 minutes.
Resuming from Suspend mode can be done by one of the followingevents:
1. By a low-to-high transitionof the external on/off control, i.e. usingthe turn-key functionality.
oNote that this is the only actionthat is configured for waking up the device per factory
default.
2. By pressing a front panelpushbuttonconfiguredfor resuming from suspend (configured as
start-up trigger).
3. By changing the state of a Configurable Input(rising or falling) configured for resuming from
suspend (configured as start-uptrigger).
4. CAN bus receive eventon a bus configured for resumingfrom suspend (configuredas start-up
trigger).
Configuration of how to wake up from suspend is done through the CCsettings application or using the
CCAux API. See the software guide for details.

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4.2.3. Forced Shutdown
If the CCpilot VCis not responding, a forced shutdown can be performed by pressing and holdinga
pushbutton(thatis configured as action trigger) until the device is switched off.
The default button-press time for performing a forcedshutdown is 8 seconds.
By fac tory default, no action is configured for the pushbuttons.
A forcedshutdownimmediately shuts down the device, regardlessof its operational state. Any
informationwhich wasnot savedwillbe lost whenperforming a forcedshutdown.Any ongoing writing
to the flash memory will be disruptedwhichmay lead to a corrupted file system.
Therefore it is not recommended to use the forcedshutdownfeature unless absolutely
necessary.
4.3. Adjusting the screen brightness
With the CCpilot VCdevice it is possible to configure buttons as dedicated backlight brightness
buttonsto gradually increase or decrease the display brightness. Note that this is not configured as
fac tory default.
The screen brightness canalso be controlled from software,whichalso allowsfor automatic
adjustment of the brightnessusingthe front panel light sensor.
The backlight brightness adjustment may optionally also be automatically applied to the pushbutton
backlight.The pushbutton backlight can otherwise be set separately using CCsettings application or
the CCAux API.
4.4. Using the touch screen
This chapter applies to CCpilot VCdevices containinga touch screen.
The display is equipped with a touch functionality which givesthe opportunity to provide a very easy-
to-use HMI (Human Machine Interface)for the user.
4.4.1. Touch screen double- and right-click operation
Double clickis performed similar to using an external pointing device. Tap the screen twice in the
same place.
Tap and hold the touch screen to perform a “right-click” operation.
4.4.2. Touch screen calibration
Touch screencalibrationcanbe started by activating the TouchCalibrator applicationfrom default
start up screenapplication. It’s also possible start calibration from the command line. For detail, see
the software documentation.
4.5. Status notification
All CCpilot VCmodels containing softkeys present status notifications during startup and
operational state by flashing the softkeys backlight or beeping withthe buzzer in different patterns.

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The table below describesthe default behaviour of the status notificationfor differentoperational
states. Note that the button backlight status notificationcan be configuredto be turned off completely.
Operational state
Soft key backlight behavior
Dev ice off
Off
Starting up
Flashing, 2 Hz
Operating (started up)
Constant on
Shutting down
Constant on
Internal heating activ ated
-Until lower temperature limit for
start-up is reached.
Flashing, 1 Hz
Entering forced shutdown using a
button configured as action trigger
-During first 4 seconds
-After 4 seconds
-After 8 seconds
Constant on (intensity changed)
Flashing 10 Hz
Off (dev ice is switched off)
Observe thatthe status notification behaviour in the operating state is configurable by user
applications running onthe device.

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4.6. Error codes
The internal buzzer is used for signalling error codeswhen the device cannotstart due to a hardware
failure. When thishappens, the device will remain shutoff,but indicates the failure reasonby beeping
the buzzer in a special pattern. The pattern is a certain number of beeps followedby a longer pause
after which the sequence is repeated. The number of beepsis important information if the unit is sent
in for service/repair. The table below lists the different error codes.
Number of
beeps
Error code
Likely problem cause
1
errCodeReadErrEEPROM
Corrupted configuration
settings in SS FRAM.
2
errCodeWriteErrEEPROM
Corrupted configuration
settings in SS FRAM.
3
errCodeDriv erInit
SS FRAM or temp/light sensor
malfunction.
4
errCodeInternalVoltageOutOfLimits_NoBlinks
Internal v oltages is outside
allowed limits.
5
errCodeMPDoneTimeoutErr
Faulty or unprogrammed
NAND Flash (OS image) or
hardware error.
6
errCodeTimeOutWaitingForVoltages
Unstable internal v oltages.
7
errCodeTEMPOutOfLimits
Temperature sensor
malfunction or extreme
operating conditions.
10
errCodeRCCInit
SS clock crystal malfunction
or SS processor failure.
11
errCodeSSState
SS processor failure or
programming bug.
12
errCodeManageDiagnostics
Corrupted configuration
settings in SS FRAM.
13
errCodeManageActDeAct
SS processor failure or
programming bug.
14
errCodeTickTimeOutTimer
SS processor failure or
programming bug.
15
errCodeOperateModeStateError
SS processor failure or
programming bug.
16
errCodeHALIOReadErr
SS processor failure or
programming bug.
17
errCodeHALIOWriteErr
SS processor failure or
programming bug.

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5. Interface overview
This sectiondescribes the variousinterfacesofthe device. Main part of these interfaces canbe
accessed via software APIs. These are described in the Software user guide and programmersguide.
5.1. Storage memory
An industrial grade internalNAND flash memory is usedfor data storage. This makes the device
resilient to shock and vibrations which would be a problem when using mechanically rotating hard
disks.
The Flashmodule is industrial grade classifiedand has both static and dynamic wear levellingto
prevent premature wear-out and to extend the lifetime of the memory. Still it has a limitednumber of
write cycles. It is recommended that the amounts of writing to storage are limitedwithin the software
applications.
5.2. Front panel
5.2.1. Light sensor
There is a light sensor in the front panel used by user applications or used with the builtin automated
functionfor dimming of the display brightness.
5.2.2. Pushbuttons
Up to 8 software configurable pushbuttons are available depending on the CCpilot VC model. The
buttons may be used for user applicationinput,turning the unit on/off or controlling the backlight;
refer to the software documentation for details.
5.3. Buzzer
There is a buzzer in the frontpanel that can be usedfor audible notifications. The buzzer is application
controllable with configurable volume and frequency.
5.4. Analog video inputs
The CCpilot VC device contains one analog videoinput used for attaching ananalog video source such
as rear v iew- or surveillance camera.
The analog video inputsupport PAL as well as NTSC video formats.
The cable which is used to connect the camera to the device shall be a 75 Ω coaxial cable, for example:
M17/94-RG179. Shielded cables shall be used to ensure electromagnetic compliance.
Depending on the installation, it could be necessary to separate video ground from the power supply
ground, by galvanic isolation onthe videosource side, to ensure sufficient functionality.