MAYTONI TRX005-311 User manual
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maytoni technical
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IP20
www.maytoni.de
DESCRIPTION
AND
INTENDED
USE
OF
THE
DEVICE
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TECHNICAL
DATA
maytoni technical
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www.maytoni.de
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It is forbidden to operate the track without a protective ground wire.
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www.maytoni.de
Y
DGDO
*L - external, R - inner**L - external Left, R - inner right
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rack
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maytoni technical
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Straight
power
connector
-
an
accessory
used
to
connect
individual
segments
of track
in
a
straight
line
with
power
input.
Power
input
-
a
structural
element
that
is
used
to
supply
power
to
the
system.
Depending
on
the
location
of
the
ground
contact,
it
can
be
right
or
left.
This accessory
is
completed
with
each
segment
of
track
(right).
maytoni technical
www.maytoni.de
ASSEMBLY DIAGRAM AND COMPLETE SET
The
following
components
and
accessories
are
used
to
form
complex
configuration
systems:
Angle
connector
-
a
system
element
used
to
connect
track
segments
at
an
angle of
90°.
The
location
of
the
ground
contact
in
this
accessory
can
be
either
on
the inside
or
on
the
outside
of
the
connector
angle.
This
should
be
taken
into
account when
selecting
and
assembling
systems
of
rectangular
and
polygon
shapes.
Flexible
connector
-
a
system
element,
which
is
used
in
cases
where
the connection
requires
a
complex
bend
or
an
arbitrary
angle
between
the joined
segments
of
the
track.
End
plug
-
an
accessory
necessary
both
for
safe
installation
to
prevent
damage
to wires,
decorative
elements
of
interior
and
to
avoid
injury
from
the
sharp
edges
of
the track,
and
for
a
decorative
purpose,
closing
the
open
end
of
the
track,
therefore
it
is included
with
each
segment
of
the
track.
T-shaped
connector
-
a
system
element
used
to
organize
branches
from
straight sections
of
the
track
system
to
the
left
or
right
with
power
input.
When
using
this accessory
in
closed
structures,
only
external
angle
connectors
can
be
used.
maytoni technical
maytoni technical
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ASSEMBLY DIAGRAM AND COMPLETE SET
www.maytoni.de
X-shaped
connector
-
a
system
element
used
to
form
configurations
of
complex shape
for
branches
in
3
directions
with
power
input.
Swivel
connector
-
an
accessory
that
is
used
to
connect
track
segments
at
an arbitrary
angle,
while
maintaining
rigidity.
Inner straight connector - an accessory used to connect individual
segments of the track into a straight line.
Joint
amplifier
-
an
accessory
that
is
used
for
rigid
fixation
of
joints when
the
track
is
suspended.
It
is
used
together
with
cable
pendant,
if
the
attachment
point
coincides
with
the
butt
joint
of
track
segments.
Cable
suspension
kit
-
this
accessory
is
required
when
the
track
is
installed
in
a
suspended
way.
The
kit
includes
a
cable
with
collet
clamps,
a
mounting
plate,
a
ceiling bowl.
The
track
is
the
main
element
of
the
system,
it
contains
current-carrying
conductors,
and
the
housing
design
allows fixing
track
lamps
on
it.
maytoni technical
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*L - external, R - inner**L - external Left, R - inner Right
pwrpu
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TRA005CX-31B
TRA005CX-31W
Grud
www.maytoni.de
There
are
two
examples
of
connection
in
a
straight
line.
The
top
version
uses
a
power
input,
while
the
bottom
version
uses
a
direct
connector
with
input
option,
which
allows
supplying
power
to
the system
from
any
convenient
point.
K
OO
HOD
SINGLE
LINE
CONNECTION:
POLYLINE
CONNECTION:When
forming
polyline
connections,
the
location of
the
ground
contact
throughout
the
system should
be
taken
into
account
in
order
to
correctly select
the
suitable
angle
connectors.
On
the
left version,
all
angle
connectors
are
external,
and
on
the
right
version,
from
the
power
input
point, the
inner
angle
connector
goes
first,
and
then
the external
ones.
To
the
extent
that
a
configuration
with
angles
other
than 90°
is
required,
flexible
or
swivel
connectors
are
used.
The
flexible
connector
allows
bending
both
in
the
horizontal
and
vertical
planes,
the
swivel
connector
is
used
in
the
horizontal
plane
only.
CONNECTION
AT
ARBITRARY
ANGLE:
maytoni technical
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www.maytoni.de
TRACK CONNECTION
METHODS
RECTANGULAR JOINT:
Rectangular
track
system
configurations
can
be
manufactured
in both
open
and
closed
versions. It
should
be
taken
into
account
that
the
angle
connectors
can
be
either
external or
internal.
T-JOINT AND X-JOINT:
6
1
7
2
8
3
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4
10
5
11
6
12
straight connector
TRA005C-31B
TRA005C-31W
swivel
connector
TRA005CS-31B
TRA005CS-31W
angle-connector*
TRA005CL-31B-R
TRA005CL-31B-L
TRA005CL-31W-R
TRA005CL-31W-L
innerstraight
connector
TRA005CI-31B
TRA005CI-31W
flexible connector
TRA005CF-31B
TRA005CF-31W
joint amplifier
TRA005TL-31B
TRA005TL-31W
plug
TRA005EC-31B
TRA005EC-31W
cable suspension
TRA005WS-31B
TRA005WS-31W
T-shaped
connector**
TRA005CT-31B-R
TRA005CT-31B-L
TRA005CT-31W-R
TRA005CT-31W-L
track
TRX005 -311B
TRX005 -311W
TRX005 -312B
TRX005 -312W
*L - external, R - inner**L - external Left, R - inner Right
powerinput
TRA005B-31B-R
TRA005B-31B-L
TRA005B-31W-R
TRA005B-31W-L
X-shaped
connector
TRA005CX-31B
TRA005CX-31W
Ground contact
When
forming
track
systems
of
a
complex
configuration,
it
is
possible
to
use
both
X-shaped
and
T-shaped
connectors.
To
connect
all
branches,
as
in
this
example,
angle
connectors
are
required.
If there
are
T-shaped
connectors
in
the
system,
only external
angle
connectors
should
be
used.
On opposite
sides
of
the
system,
multidirectional
T-shaped
connectors
should
be
used
(if
the
left
one is
inserted
on
one
side,
then
the
right
one
is
installed opposite
it).
maytoni technical www.maytoni.de
80cm
kg
kg
1m
MOUNTING ON A RIGID
SURFACE BY OVERLAP
METHOD
MOUNTING PROCEDURES
The maximum allowable load per track segment is 20 kg. Distance
between fasteners - no more than 80 cm.
MOUNTING ON CABLE
PENDANT The maximum allowable load per track segment is 20 kg. Distance
between fasteners - no more than 1 m.
Unpack the track and visually inspect for possible defects.
Mark and prepare the holes on the track and mounting surface, depending on
the mounting method.
Determine the power input point to the track. Lead the five-core power cable
to the installation site.
Connect the power through the power input, or any suitable structural
element (angle connector, X-shaped connector, etc.)
Attach the track to the surface using screws, brackets, wood screws,
self-tapping screws, or other suitable fasteners.
1.
2.
3.
4.
5.
ATTENTION!
When fixing the track to the surface, it is necessary to select fasteners that correspond to the material and
provide a tight connection to it.
MOUNTING
PROCEDURES
maytoni technical
TRACK INSTALLATION
TRA005TL-31B
1
4
3
5
2
TRA005TL-31W
www.maytoni.de
MOUNTING THE TRACK
WITH THE PENDANT
NOTE
For
suspended installation of the track, it is necessary to use special pendant
kits, TRA005WS-31B / TRA005WS-31W, consisting of a cable with collet clamps
that allow you to adjust its length, mounting and clamping
plates and a decorative
cap.
1. Prepare the mounting
surface and mark it out. Drill holes, put dowels in them.
2. Place the mounting
plate on the surface, fix it with screws.
3. Close the mounting
plate with a decorative cap, fix it with the supplied
screw.
4. Pass the cable through the collet, adjust the length. If necessary, cut off
excess cable. Loosen the side screw on the pressure plate.
5. Mount the track on the clamping
plates
by inserting them into the groove on
the back
side. Tighten the side screw on the clamping
plate. Check the horizontal
plane with a builder’s level. Avoid
skewness, if necessary, adjust the length of the
cables additionally.
During suspended installation of several connected segments of the track, they
should be placed strictly in a horizontal plane, avoiding skewness and uneven
tension of the cables. To ensure rigid fixation of track segments in a line, an
additional element is used - joint amplifier TRA005TL-31B / TRA005TL-31W.
maytoni technical
www.maytoni.de
INSTALLATION OF A
THREE-PHASE TRACK USING A
PROFILE FOR A STRETCH CEILING
Channel and track cutting
is allowed anywhere. Drilling mounting holes
and cable entry holes,
chamfering.
Connection of channels and
tracks, installation of stubs.
The length of the screws
should not exceed 10 mm.
TRACK INSTALLATION
In addition to
surface and suspended
mounting, it is possible to install the track
in
a
profile
for a
stretch ceiling(Not included
in the
product range,
sold
separately.).
To implement this
option, in addition to the three-phase track,
profile
is
purchased
and
the installation is
carried
out as
follows:
1. Cut the
profile and
track
to the required
length.
2. Drill mounting
holes
and
cable entry holes.
3. Assemble all
parts
of
the
profile and
track, if
necessary, install
plugs.
4. Fasten the
profile to the
surface using
the mounting
brackets.
5. Stretch the ceiling fabric and glue the edges of the harpoons along the entire
length of the profile.
6. Make a
slot
between the harpoons.
ATTENTION!
Installation of
the track
using
this
profile is
possible only with the use of
PVC
fabrics
for
stretch ceilings.
maytoni technical
www.maytoni.de
TRACK INSTALLATION
INSTALLATION OF A
THREE-PHASE TRACK USING A
PROFILE FOR A STRETCH CEILING
7. Fill the harpoons into the grooves of the profile and glue the ends.
8. Install the track and fasten it to theprofile.
9. The track is ready for operation and installation of lampson it.
L1 L2
L3
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RECOMMENDATIONS
12
43
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CONNECTINGTHETRACKTO
THENETWORK
1. Remove
the
power
input
from
the
track, unscrew
the
fixing
screws.
2. Make
a
hole
for
the
power
cable
by
removing
the
special
insert
on
the
back
side
of
the
power
input, remove
the
cover.
3. Pass
the
five-core
power
cable
through
the
hole
and
connect
the
wires
according
to
the
marking
of
the
contact
screw
terminals: yellow-green
wire
to
the G terminal, blue
to
the N terminal, brown, white, black, etc. to
the L1, L2, L3
terminals.
4. Close
the
cover
by
fixing
it
with
a
screw
and
insert
the
connected
power
input
to
the
mounted
track.
NOTE
It is possible to connect the track to the network not only using the power input, but also using the following
accessories: TRA005C-31, TRA005CL-31, TRA005CT-31, TRA005CX-31, thus making connections in any convenient
place.
1
2
3
Max. 10A
Max. 10A
Max. 10A
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SELECTING THE CONNECTION DIAGRAM
Three
independent
lines
controlled
by
single-key
switches.
One
line, which
is
controlled
by
a
three-key
switch.
One
line, in
which
the
control
is
divided
by
means
of
single-gang
switches.
The
connection
diagram
determines
how
the
lighting
fixtures
located
on
the
track
will
be
controlled,
below
are
the
options
for
the
applied
diagrams.
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DISPOSAL
STORAGE
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MANUFACTURER
IMPORTER
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1
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