MCE TORQMAX F5 User manual

00.PC.0UB-K334
TORQMAX F5 ELEVATOR DRIVE
Reference Manual


2
This instruction manual describes the TORQMAX F5 ELEVATOR DRIVE. Before working with
the unit the user must become familiar with it. This especially applies to the knowledge and
observance of the following safety and warning indications. The icons used in this instruction
manual have the following meaning:
cDanger Pay Attention
i
Information
Discharge Time Important
Warning
Help
Caution Tip
The QR codes used in this instruction manual are linked
to the KEB America YouTube channel. Video examples of
general start-up procedures will be linked to QR codes in
this instruction manual.
Scan the QR code with the QR code reader on your
smartphone to access videos. For your phone to be
able to read QR codes, you will need to download a
QR code scanning app from your mobile app store.
KEB America YouTube channel URL:
youtube.com/c/KEBAmericaIncShakopee
i
For online elevator support, pdf manuals, and instructional videos, visit our
elevator support page at: https://www.kebamerica.com/elevator-support.

3
General ........................................................ 6
Product Description ..................................................6
Summary of Changes .......................................... .....7
Technical Information................................. 9
Mounting Instruction............................................ .....9
Classication ...........................................................................9
Physical Mounting...................................................................9
Harsh Environments......................................................... .....10
Ambient Conditions ......................................................... .....10
Electrical Connections....................................... .....11
Safety First ........................................................................ .....11
Voltage Supply.................................................................. .....11
Disconnect Switch............................................................ .....11
Fusing.....................................................................................12
Line Chokes ...........................................................................14
Motor Thermal Protection .....................................................14
Motor Cable Length...............................................................15
High Voltage Connections ....................................................16
Ground Connections.............................................................17
High Frequency Shielding ....................................................17
Storage of Unit.................................................................. .....19
Dielectric Testing ...................................................................20
Insulation Measurement .......................................................20
Brake Transistor Monitor.........................................21
Monitor Circuit Wiring Diagrams..........................................22
Temperature Sensor Wiring Diagrams.................................24
Model Number Information .....................................26
Technical data 230V (size 13 to 23)*.......................27
Technical data 480V (size 13 to 28)* ......................29
Dimensions and Weight ..........................................31
Power Connections ............................................ .....33
Connection of the power circuit........................ .....35
Ferrite Ring Installation...................................... .....36
Time dependent overload curve........................ .....39
Low Speed Overload ..............................................40
Control Connections ................................ 41
Control Circuit ........................................................41
Terminal Strip Connections F5-A.........................................41
Connection of the control signals .......................................42
Digital Input............................................................................42
Analog Inputs ........................................................................42
Voltage Input / External Power Supply ................................43
Digital Outputs.......................................................................43
Relay Outputs ........................................................................43
Analog Outputs .....................................................................43
Voltage Output .......................................................................43
Control Circuit - STO ......................................... .....44
Assembly of the wires (F5-K) ...............................................45
Terminal Strip Connections (F5-K) ......................................46
Digital Inputs (F5-K) ..............................................................48
Analog Inputs (F5-K) .............................................................48
Digital Outputs (F5-K) ...........................................................48
Relay Outputs (F5-K).............................................................48
Analog Outputs (F5-K) ..........................................................49
STO Conections (F5-K) .........................................................49
STO Inputs (F5-K) ...............................................................50
STO Output (F5-K) .................................................................50
STO Input Control Sequence (F5-K) ..................................50
Encoder Feedback Interfaces............................ .....51
Incremental TTL Encoder Interface X3A Screw
Terminals .......................................................................53
EnDat Encoder Interface X3A ..............................................55
Sin/Cos Encoder Interface X3A ...........................................58
SSi Encoder Interface X3A ..................................................61
BiSS / EnDat 2.2 Encoder Interface X3A ............................64
Hiperface Encoder Interface X3A.........................................67
UVW Encoder Interface X3A.................................................70
Incremental TTL Encoder Interface X3A SubD ..................72
X3B Output TTL Incremental .......................................... .....74
Operation of the unit ................................ 75
LCD Operator ...........................................................75
Keypad Buttons .....................................................................75
Serial/CAN Hardware Version ............................ .....76
LED Indicators .......................................................................76
Backward Compatibility ..........................................77
Menus and Navigation Overview....................... .....77
Home Screen............................................................77
Languages .......................................................... .....78
Programming Menu .................................................79
Parameter Adjustment...........................................................80
Setting the Password ............................................................81
Units .......................................................................................83
Diagnostics Screen .................................................84
Error Messages & Fault Log.................................................84
Fault Data Logging................................................................85
Date & Time ......................................................... .....86
Setting the date......................................................................86
Setting the time......................................................................86
Customizing Parameter Lists ........................... .....87
Customizing Defaults......................................... .....89
Initial Start Up ........................................... 90
Connecting the drive and operator ........................90
Default Operator and Drive...................................................90
Previously Programmed Operator or Drive.........................90
Manual Programming ......................................... .....91
Getting Started.......................................................................91
Elevator App...........................................................................92
Basic Setup ......................................................... .....93
Inputs/Output Conguration ..................................93
Inputs......................................................................................94
Ouputs....................................................................................94
Motor Data........................................................... .....95
Induction Motors ...................................................................95
Permanent Magnet Motors....................................................95
Encoder Data ...........................................................96
Machine Data ...................................................... .....96
Speed Prole....................................................... .....97
Prole Adjustment .................................................................97
Motor Learn ......................................................... .....99
Encoder Learn .................................................. .....100
SPI Encoder Learn.......................................................... .....101
Encoder Pole Position Learn......................................... .....102
Encoder Synchronization .............................................. .....103
Running the Motor............................................ .....103
Running at High Speed.................................................. .....103
Table of Contents

4
Advanced Ride Adjustments ........................... .....104
Inertia Learn.................................................................... .....104
Internal Pretorque........................................................... .....105
Closed Loop Analog Pretorque..................................... .....106
Closed Loop Digital Pretorque...................................... .....107
Predictive Synthetic Pretorque...................................... .....107
Parameter Description ............................109
US - Basic Setup Parameters.................................111
LI - Input Parameters ........................................ .....121
LM - Motor Data Parameters ............................ .....143
LE - Encoder Data Parameters ........................ .....158
LN - Machine Data Parameters ........................ .....167
LS - Speed Prole Parameters......................... .....169
LL - Tune Parameters........................................ .....180
LC - Control Setting Parameters ..................... .....183
LT - Timer Parameters............................................200
LP - Positioning Parameters .................................204
LX - Special Functions Parameters................. .....211
CH - Conguration Handling Parameters....... .....217
LA - Analog I/O Parameters ..................................225
LO - Outputs Parameters ................................. .....231
FB - Field Bus Parameters ............................... .....237
DG - Diagnostics Parameters
(Combivis only) ...............................................251
TS - Terminal Slowdown Parameters ...................263
DB - Debug Parameter Group
(Combivis only) ...............................................269
Diagnostics and Troubleshooting ......... 270
Diagnostics Screens .............................................270
Drive Faults ...........................................................272
Additional Information ........................................................292
Operation Problems ..............................................296
Diagnostic Solutions........................................ .....303
Learn Procedure Troubleshooting................... .....308
Parameter Reference...............................311
v3.34 Parameter List Reference....................... .....311
v1.71 Crossover Reference ............................. .....327
Errata ....................................................... 333
Combivis ................................................. 339
Software............................................................. .....339
Combivis 6 XML File............................................................339
Connection Cables .............................................340
Replacement Parts ................................. 341
Transistor Tests................................................. .....342
Unintended Movement Test ............................. .....344
Brake Release Conrmation Tests .................. .....345
Appendix ................................................. 348
Appendix ................................................. 349

5
Protect Against
Accidental
Contact

AC motor controls and servo drives contain dangerous voltages which can
cause death or serious injury. During operation they can have live "ener-
gized" un-insulated parts, moving parts, as well as hot surfaces. Care should
be taken to ensure correct and safe operation in order to minimize risk to
personnel and equipment.
All work involving this product, installation, start up as well as maintenance,
may only be performed by qualied electrical technical personnel. Accord-
ing to this manual "qualied" means: those who are able to recognize and
acknowledge the possible dangerous conditions based on their training and
experience and those who are familiar with the relevant standards and instal-
lation codes as well as the eld of power transmission.
AC motor controls and servo drives must be protected against physical dam-
age during transport, installation, and use. Components or covers must not
be bent or deformed as this may decrease insulation distances inside the unit
resulting in an unsafe condition. On receipt of the unit visual damage should
be reported immediately to the supplier. DO NOT ATTEMPT TO POWER UP
A UNIT WITH VISIBLE PHYSICAL DAMAGE. This unit contains electrostati-
cally sensitive components which can be destroyed by incorrect handling. For
that reason, disassembly of the unit or contact with the components should
be avoided.
Before any installation and connection work can be done, the supply volt-
age must be turned off and locked out. After turning off the supply voltage,
dangerous voltages may still be present within the unit as the bus capacitors
discharge. Therefore it is necessary to wait 5 minutes before working on the
unit after turning off the supply voltage.
The low voltage control terminal strip and communication ports are securely
isolated in accordance with EN50178. When connecting to other systems,
it is necessary to verify the insulation ratings of these systems in order to
ensure the EN requirements are still met. When connecting the unit to a
grounded delta power system, the control circuit can no longer be classied
as a "securely isolated circuit".
Before putting the motor control into operation be sure the connection termi-
nals are tight and all covers removed for installation have been replaced.
The AC motor control or servo system can be adjusted to self initiate an
automatic restart in the event of a fault or error condition. The design of the
system must take this into account, such that personnel are safe guarded
against potentially dangerous circumstances.
Software functions in the AC motor control or servo system can be used
to control or regulate external systems. However, in the event of failure of
the motor control or servo system there is no guarantee these software
function(s) will continue to provide the desired level of control. As a result,
when operator or machine safety is at stake, external elements must be used
to supplement or override the software function within the AC motor control or
servo system.
Danger to Life

Only Qualied
Personnel

Secure
Isolation

Note Capacitor
Discharge Time

Damage to
Property and In-
jury to Persons

Redundant Safety
Mechanisms

READ FIRST - SAFETY PRECAUTIONS

6
General
In selecting the TORQMAX F5 series inverter, you have chosen a
frequency inverter with the highest quality and dynamic performance.
The F5 inverter has the following features:
- Small mounting footprint
- Large die IGBTs
- Power circuit gives low switching losses
- Low motor noise with high carrier frequency
- Extensive protection for over- current, voltage and temperature
- Voltage and current monitoring in static and dynamic operation
- Short circuit proof and ground-fault proof
- Noise immunity in accordance with IEC1000
- Hardware current regulation
- Integrated temperature controlled cooling fan
- PM motor control capable
- Synthesized-pre torque for roll back compensation
- CE compliant and cULus listed
- Extensive elevator functional capabilities
- DPC - Direct Position Control
- Stationary Pole Identication (SPI)
- Multi-lingual LCD display
- Structured parameter lists to simplify adjustment and handling
- OEM customization without special software
- Adjustment wizards for start up and operation
- Redundant elevator safety features
This manual describes the frequency inverter TORQMAX F5.
- 7.5 hp...60 hp 270A peak / 230V class
- 7.5 hp...175 hp 450A peak / 480V class
CPU Software version 4.3 or greater
Application Software Version 3.34
It is exclusively designed for smooth speed regulation of a three-phase
motor.
The operation of other electrical loads is forbidden and can lead to
destruction of the unit.
1. General
1. 1. Product Description

7
Summary of Changes
Section 2.2.4.1: Removed the column which refers to the UL 489 MCCB.
Section 2.2.4.2: Removed the column which refers to the UL 489 MCCB.
Section 2.4: The rated output current has been changed to 224A. The E.OC
trip level is 540A.
Section 2.6: The Shallow version of the heatsink is only used on 230V size
19 R housing. Previously this was described as “Peak Unit.”
Section 2.10: Reworded “Error Low Speed Overload” to “Error Overload Low
Speed” in the Table of Contents, in LX07 (Pg. 210), and in Diagnostics and
Troubleshooting (Pg. 275 and 286) to better allign the manual to what dis-
plays on the LCD screen.
Section 6.2: The Binary Speed Selection information for parameter LI16 has
been updated to display the correct control inputs for both S High and S Correc-
tion sections of the table.
Section 6.4: LE - Encoder Data Parameters LE37 - LE39 added with param-
eter descriptions
Section 6.6: The LS01 upper limit has been increased from 25FPM to
59FPM. The upper limit can only be increased when LX50 Unlock LS01 is
activated.
Section 6.6: The ETS/ESD Speed Diagram in LS49 has been updated
Section 6.8: LC32 - The torque boost default setting has been updated from
0.5% to 5%.
Section 6.11: The LX35, Improved Phase Detection, has been added.
Section 6.11: The LX50, Unlock LS01, has been added.
Section 6.12: CH01 Default Parameters - The option “Pi Password” (2) has
been added so that the keypad can be completely defaulted.
Section 6.16: Changed DG19 Pre-torque value from 0 to 1.
Section 6.16: Added DG50 Elevator Speed parameter.
Section 6.16: DG80 Easy Direction and Digital Output Status has been
added
1.2. Summary of Changes

8
Summary of Changes
Section 6.18: The DB (Debug Parameter Group) section has been added
with the following to display the execution time of the timer interrupts that
are used to execute the software’s primary functions. This group is only vis-
ible with Combivis. These parameters are (1) DB00 Lift Time, (2) DB01 DIN/
Switch/ServSLV Time, and (3) DB02 Lift Com Time.
Section 8.1: Added max value 2147483647 and min value is -2147483648
For LE37 - Added a minimum value of 0 and max value of 13, and added a
default level of “2”. The default value for LE38 and LE39 is now “1.”
Section 8.1: The upper limit of US06 Contract Speed has been increased
from 1600FPM to 2000FPM
Section 8.1: The max value of LS00 was corrected from 0.478m/s to the
correct max value in m/s mode of 0.010m/s.
Section 8.1: The max value of LS01 is 59fpm when LX50 Unlock LS01 is
activated.
Section 8.1: Added password level of “Adjuster” to LE37, LE38, and LE39
Section 10.1: Updated to show that Combivis 6 software version 6.7 and
greater is not compatible with Windows 7 (32 and 64 bit) and not recom-
mended for use with Windows 8.8
Section 12.1: Changed the diagram of a VFD input and output circuits to
have the GTR7 under the resistor instead of above.

9
Technical Information
The elevator drive is classied as an “Open Type” inverter with an IP20
rating and is intended for “use in a pollution degree 2 environment.”
The unit must be mounted inside of a control cabinet offering proper
environmental protection.
Install the inverter in a stationary location offering a rm mounting point with
low vibration.
Installation of the inverter on a moving system may require special earth ground
connections to the inverter.
For best high frequency grounding, install the inverter on a bare metal sub-
panel, i.e. zinc plated steel or galvanized steel.
Use manufacturer recommended tightening torque for all bolts used to mount
the enclosure.
Take into consideration the minimum clearance distances when positioning
the inverter (see drawing below). The F5 series inverters are designed
for vertical installation and can be aligned next to each other. Maintain
a distance of at least 2 inches in front of the unit. Make sure cooling is
sufficient.
2. Technical Information
2.1. Mounting Instruction
2.1.1. Classication

2.1.2. Physical
Mounting
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



 

 
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10
Technical Information
For extended life, prevent dust and other contaminants from getting into the
inverter.
When installing the unit inside a sealed enclosure, make sure the enclosure is
sized correctly for proper heat dissipation or that a cooling system has been
installed in the panel.
Protect the inverter against conductive and corrosive gases,
liquids and other contaminants. Water or mist should not be allowed
into the inverter.
The F5 elevator drive must be installed in an explosion-proof enclosure
when operating in an explosion-proof environment.
Maximum Surrounding AirTemperature 45°C!The operating temperature
range of the unit is -10°C to + 45°C (14°F to +113°F). Operation outside
of this temperature range can lead to shut down of the inverter.
The unit can be stored (power off) in the temperature range -25°C to 70°C
(-13°F to +158°F).
The power rating of the inverter must be derated for operation above 3,300
ft (1000 m). Reduce the rated power 1% for each additional 330 ft (100 m).
The maximum elevation for operation is 6,560 ft (2000 m).
The relative humidity shall be limited to 95% without condensation.
2.1.3. Harsh
Environments

2.1.4. Ambient
Conditions
