McHale Pro Glide F3100 Assembly instructions

McHale
Ballinrobe
Co. Mayo, Ireland
Tel: [phone]
Fax: [phone]
Email: [email protected]
Website: www.mchale.net
CLT00792_3
Pro Glide F3100
Front Disc Mower
Operator Instruction Manual
Issue 1

This page is intentionally left blank.

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Thank you for buying this McHale machine, you have chosen wisely!
Given proper care and attention, you can expect it to provide you with
years of dependable service.
It is important to quote the machine serial number when ordering spare parts or
requesting technical assistance. Space is provided below to record machine details.
(See ‘Description of the serial number plate’)
If you require further copies of this instruction manual,
please quote part number: CLT00792
Due to a policy of continuous product development and improvement, McHale
Engineering reserves the right to alter machine specifications without prior notice and
any obligation to make changes or additions to the equipment previously sold.
It is vital to replace defective parts of the machine immediately and to use only genuine
McHale spare parts, as these are designed and manufactured to the same standard
as the original machine. Spare parts can be obtained from your McHale dealer.
Throughout this manual there are links to other relevant sections of the manual, to
guide the reader to additional information to convey the complete message. These
links are in (grey italic font). See the example above i.e. the link to the description of
the serial number plate. When you click on the link in the PDF document, the page will
jump automatically to the linked section. With Adobe Reader, you can go back to the
page on which you clicked the link, by clicking on the ‘Previous view’ button (or by
holding ‘Alt’ and pressing the ‘left arrow’).
Warranty/Guarantee
Attention End User!
Please ensure your machine is fully registered with McHale,
by your dealer, at the time of delivery.
Failure of the dealer to register the machine will render your warranty void!
You can check the registration of your machine by visiting www.mchale.net.
Serial number:
Year of manufacture:
Date of delivery:

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Table of contents
1 Introduction 6
2 Product information 7
2.1 Designated use of the machine 7
2.2 Front view 8
2.3 General dimensions & specifications 9
2.4 Tractor attachment 9
2.5 Machine specifications 9
3 General safety 10
3.1 Be aware of all safety information 10
3.2 Follow all safety instructions 10
3.3 Store all items carefully 11
3.4 Protective clothing 11
3.5 In case of emergencies 11
3.6 Stay clear of rotating elements 11
3.7 Operating the machine 11
3.8 In the event of a fire 12
3.9 General safety warnings 12
4 Specific safety warnings 16
4.1 Hydraulic safety warnings 16
4.2 Noise level 16
4.3 Fire precautions 16
4.4 Special safety devices/instructions 17
4.5 Safety instruction decal locations 18
4.6 Safety warnings & instructions explained 19
4.7 Description of the serial number plate 22
4.8 Machine lifting guidelines 23
5 Tractor requirements & preparation 24
5.1 Tractor requirements 24
5.2 Attaching to linkage 24
5.3 Attaching the machine to a 1,000 rpm PTO 26
5.4 Lighting system 26
5.5 Attaching hydraulic hosing to the tractor 26
6 Machine requirements & preparation 27
6.1 Blade replacement 27
6.2 Gearbox oil 29
6.3 Leg stands 31
6.4 PTO Shaft adjustment & maintenance 31
7 Road traffic safety & operation 33
7.1 Before travelling on any public roadway 33

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8 Field operation & machine adjustments 35
8.1 Mower operation 35
8.2 Blade adjustment 37
8.3 Conditioner adjustment 38
8.4 Swath width adjustment 39
9 Machine maintenance 40
9.1 Maintenance intervals 40
9.2 Tightening torque values 42
10 Storage 43
10.1 End of season 43
10.2 Start of season 43
11 Certification & Warranty 44
11.1 Declaration of Conformity 44
11.2 PDI form 44
11.3 Change of ownership pre-checks 44
11.4 Limited Warranty 44

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1
Introduction
The McHale Pro Glide F3100 Front Disc Mower is a completely new product. The
design has been developed based on years of extensive research and development in
the field of mowers and balers. Given proper care and attention, the machine will
provide years of reliable and dependable performance.
Pleasedonotassumethatyou know how to operate and maintain your machine before
reading this manual carefully. In order to prevent misuse, damage and accidents, it is
very important that everybody who will operate the machine is a fully trained operator.
Theymustreadandfullyunderstandallofthecontents ofthismanual,beforeoperating
the machine, paying particular attention to the following:
Safety instructions
Functions
Controls (hydraulic & electrical)
It is highly recommended to get acquainted with any new machinery slowly. Take time
to learn and understand all of the features of the machine. Proficiency will increase as
more experience is obtained.
If you have any questions in relation to the instructions in the manual, please contact
your McHale dealer. It is highly recommended that training be sought from your local
McHale dealer.
The operator is solely responsible for the safe use and maintenance of the machinery,
in accordance with this manual. Keep this manual safe and make sure it remains with
the machine, at all times.

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2
Product information
The machine is protected against many dangers to itself while being operated.
However, it is of the utmost importance for the safety of the operator and for others,
that the operator pays attention to all warnings and instructions given in this manual. In
particular all safety devices, decals, guards and controls must be in place and in fully
functioning condition. Never try to clear any malfunction when the tractor is switched
on or while the machine is running. Keep the ‘Danger Zone’ (an area around the
machine) free of all persons and animals at all times, while the machine is in operation
(See ‘Danger Zone’). This manual must be read and fully understood by anyone who
will operate the machine.
2.1 Designated use of the machine
The machine is exclusively designed for normal use in agricultural applications.
The machine has been designed to mow grass and other forage crops for agricultural
harvesting. It also conditions the mown crop through a flailed rotor into loose swaths,
which helps to speed up the drying process by 30 - 40%. This designation includes the
movement of the machine, between fields by track or road, incidental to the machine’s
main use. The field or pasture being mown should be even and smooth and free of
stones. The manufacturer will not be held responsible for any loss or damage resulting
from machine applications other than those specified above. Any other use the
machine may be put to is entirely at the owner/operator’s risk.
The designated use of the machine includes that:
the operating, maintenance and repair instructions given by the manufacturer
will be strictly fulfilled
exclusively persons who are familiar with it and instructed about the risks are
entitled to operate, maintain and/or repair the machine
the relevant health and safety requirements, that may be in force in the
country of use, will be strictly followed
no other equipment or accessories, other than released by McHale, are
installed in the machine. The use of any other equipment or accessory is
entirely at the owner/operator’s risk. In such cases, unauthorised
modifications/changes exclude any liability of the manufacturer.
WARNING: Loss of machine validity
By any alteration of safety equipment, the declaration of conformity and
the CE sign loses its validity for this machine.

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2.2 Front view
No. Machine function
1Headstock
2Transport valve
3Lift ram
4Suspension frame
5Swing down leg stand
6Swath plate adjustment
7Conditioner adjustment
8Blade replacement lever
9Right hand guard & curtain
10 Input gearbox
11 Conditioner gearbox adjustment
12 Lift ram lock
13 Left hand guard & curtain
1
2
3
4
9
11
12
13
10
5
7
6
8

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2.3 General dimensions & specifications
Units are given in both metric and UK imperial values, with the latter shown in brackets.
2.4 Tractor attachment
2.5 Machine specifications
Transport length 1.98 m (76”)
Transport/working width 2.94 m / 3.64 m (116” / 143”)
Transport height 1.45 m (57”)
Transport weight 1,250 kg (2,756 lbs)
Tractor capacity 80 kW / 108 HP
Linkage CAT 2 (front) 3-point linkage
PTO speed 1,000 rpm
Lighting 12 V / 7-pin socket
Hydraulic systems Single-acting hydraulic supply with float
Minimum pressure 180 bar (2,610 psi)
Minimum flow rate 20 l/min (4.54 gal/min) @ 180 bar (2,610 psi)
Cutting width 3.0 m (118”)
Swath width 1.3 m - 2.3 m (51” - 91”)
Number of cutting discs 7
Total number of blades 14 (2 x 7)
Cutting height 25 mm - 75 mm (1” - 3”)
Cutting disc speed 3,200 rpm
Conditioner speed 700 / 1,000 rpm
Operation speed 10 - 12 km/h (6 - 7 mph)
Capacity 3.5 ha/h (8.5 acres/h)

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3
General safety
3.1 Be aware of all safety information
Follow all safety precautions and practice safe operation of machinery, at all times.
Warning, caution, note & environment messages:
When reading this manual, pay particular attention when you see the symbols below
i.e. warning, caution, note and environment. They will be used at various points in this
manual and may also appear on safety decals on the machine. The purpose of these
messages is to ensure that the most important information stands out from the rest of
the text.
WARNING:This symbol indicates a potentiallyhazardous situation,
thatifnotavoidedcouldresultinmachinerydamage,personalinjury
or even death.
CAUTION: This symbol indicates a potentially hazardous situation,
that if not avoided could result in machinery damage or personal
injury.
NOTE: This symbol is used to identify special instructions or
procedures which, if not followed strictly, could result in machinery
damage.
ENVIRONMENT: This symbol reminds you to respect the
environment in relation to the correct disposal of waste material.
3.2 Follow all safety instructions
Using this manual, read all safety instructions and messages, and
be aware of the meanings of all safety decals (See ‘Safety warnings
& instructions explained’). The spare part codes for each decal are
also listed, which are available from your McHale dealer. If safety
decals are damaged or missing due to wear and tear or component
replacement, ensure that they are replaced.

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As with all machinery, learn all operations and use controls by reading this manual
thoroughly. Do not attempt to let anyone operate this machine without being fully
instructed.
3.3 Store all items carefully
Store all attachments in a secure and safe manner so as to prevent
items from falling. Keep storage areas clear of bystanders and
children.
3.4 Protective clothing
Always wear clothing and safety equipment that is fit for the job at
hand, never wear loose clothing. In the event of loud noises, wear
suitable protective hearing devices. Use of mobile phones or radio/
music headphones are not recommended while operating
machinery as these impair the operator’s attention.
3.5 In case of emergencies
In the event of any accident, emergency equipment should be kept
close at hand. A first aid kit and fire extinguisher along with
emergency phone numbers should always be available to machine
operators.
3.6 Stay clear of rotating elements
Seriousinjury or death can resultfromentanglementof clothing or body parts withPTO
shafts, drivelines and other rotating and moving components.
Keep all guards in place at all times, only wear close fitting clothing and ensure that the
tractor engine has stopped, the key has been removed and that the PTO has stopped
turning before carrying out any adjustments, connections or cleaning of PTO driven
equipment.
3.7 Operating the machine
In order to avoid serious injury or even death by being pulled into the machine:
Never attempt to clear a blockage while the machine is running.
Disengage the PTO, apply handbrake, shut the tractor engine off and remove
the key from the ignition.
Stand well clear of the machine and tractor when the machine is operating.

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3.8 In the event of a fire
In the event of a fire, it is the operator’s decision to determine the
seriousness and hence the solution to the situation. The following is
given only as a guideline procedure:
1. Switch off the PTO.
2. Move the tractor and machine away from the flammable material.
3. Disengage the PTO, turn off the tractor and remove the key from the ignition.
4. Remove all hosing and electrical looms from the machine, assuming it is safe
to do so.
5. With all connections removed, disengage the machine from the tractor.
6. Drive the tractor away from the machine.
7. Using a suitable fire extinguisher, put out all the fires or call the fire brigade.
3.9 General safety warnings
Itis importanttobeaware of thepotentialhazards associated withtheoperationof farm
machinery. Numerous research studies have shown that the majority of machinery-
related accidents occur as the result of human negligence, including taking shortcuts
to save time, lack of or improper maintenance, ignoring warnings, failing to read the
operator's manual, lack of or improper instruction and failure to follow safety rules.
Read and understand this operator manual before using the machine. If any of the
instructions appear unclear do not hesitate to contact your McHale dealer.
Only competent persons who have read and fully understood this manual are qualified
to operate this machine. The owner of this machine is obliged, by law, to ensure that
every operator understandsall of the functions, controls, working processesand safety
warnings, before operating the machine.
Safety devices
All safety devices such as guards, protection parts and safety controls must
be in place and in fully functioning condition. It is forbidden to operate this
machine with defective or incomplete safety devices.
Danger Zone
The ‘Danger Zone’ is the area all around the mower and tractor of 50 m
radius.
WARNING: Fire prevention
It is recommended that the machine be kept reasonably clean and free
of build-ups of crop, lubricants, etc. This will help to reduce the risk of
fires.

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It is the operator’s responsibility to ensure that there is no person in the
‘Danger Zone’ while operating the machine, especially during start up.
Before repair or reassembly
Safe lifting gear of sufficient capacity must be used for machine assembly. All
chains and slings used must be in good condition.
Before operation
Never operate farm machinery while under the influence of drugs or alcohol.
The physiological effects of drugs and alcohol impair performance and can
lead to operators taking risks or putting others at risk. This includes over-the-
counter cold/flu and allergy medications or prescription drugs that are not
recommended to be taken whilst driving a car or operating machinery.
The operator must ensure that the manufacturer’s instructions for attaching
and detaching the machine are followed. This includes the 3-point linkage, the
hydraulic lines and in particular the lighting system.
The operator must ensure that all covers are closed and all safety devices are
in operating mode.
The operator must ensure that there is no person in the ‘Danger Zone’.
Always be familiar with the health and safety requirements that may be in
force in the country of use.
During operation
While operating this machine on hilly or sloping ground the operator must take
extra precautions, in particular the ‘Danger Zone’ is increased in such
conditions.
The operator must ensure that there is a minimum of 4 m clearance between
the machine and any obstacle above, in particular electrical high voltage lines.
Particular care must be taken, if the machine is left idle for any extended
period, to ensure that all sensors and safety features are working correctly.
NOTE: ‘Danger Zone’ can vary in size
The operator must be aware of the ‘Danger Zone’ which can vary in size,
depending on operating conditions, i.e. hilly terrain.
WARNING: Do not carry people or animals on the machine
The operator must ensure that no persons or animals are carried on the
machine at any time or are hidden under the machine (on the tractor
persons are only allowed to sit on the relevant seats).

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Before travelling on public roads
The owner of this machine is obliged by law to ensure that every operator has
a valid driving licence and is familiar with the road traffic regulations relating to
the country of use.
Always ensure that the hydraulic supply is switched off.
Always ensure that the side guards are fully retracted.
Ensure the machine is in the correct transport position.
Ensure that additional lighting is provided if any of the tractor lights are hidden
or obstructed by the machine.
Performing maintenance
Maintenance and repair work on the machine should always be carried out in
accordance with this manual.
Maintenance and repair work exceeding the content of this manual should
only be carried out by qualified persons or your McHale dealer.
When conducting maintenance work tie long hair behind your head. Do not
wear a necktie, necklace, scarf or loose clothing when you work near the
machine or moving parts. Rotating machinery parts can entangle loose
clothing, long hair or dangling jewellery faster than a victim can react. If these
items were to get caught, severe injury could result.
Before working on this machine or altering any setting, the operator must
ensure the following:
(a) The tractor has definitely stopped moving
(b) The hand brake is applied
(c) The engine is shut down
(d) The ignition key is removed
(e) PTO shaft is removed from PTO stub
(f) Hydraulic oil supply is switched off
*It is forbidden to open any safety guards or to carry out any work on the machine, unless
the above specified precautions have been carried out.
When conducting maintenance work always support the machine properly.
Where possible, lower the attachment or implement to the ground before you
work on the machine. If it is not possible to lower the machine or attachment
to the ground, always securely support the machine or attachment. Do not
work under a machine that is solely supported by a jack. Never support the
machine with props that may break or crumble under continuous load.
Never disable any electrical safety circuits, tamper with safety devices or carry
out any unauthorised modification to the machine.
Replace any electrical or hydraulic devices immediately, at the first sign of
malfunction or failure, as these components affect the functionality,
sequencing and thus safety of operation. Never use a machine where a
malfunction exists! Contact your McHale dealer to achieve a solution. Always
think 'Safety First'!

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Avoid heating near pressurised fluid lines, as pressurised lines can be
accidentally damaged when heat goes beyond the immediate flame area.
Regular clean down is recommended in order to maintain the machine in a
safe and reliable working condition. McHale recommend that the machine be
blown down with an air line, as opposed to a pressure washer, due to the
dangers involved with pressure washing and to protect the overall paint work
on the machine. If, despite our advice, a pressure washer is used then take
extreme caution and operate from ground level only. Never climb onto any
part of the machine, while pressure washing, due to the fact that all metal
surfaces become extremely wet and slippery and always ensure that the
tractor has been shut down, with the ignition key removed.
During inspection
If carrying out an inspection during machine operation within the ‘Danger
Zone’ (highly dangerous and NOT recommended!), then there should be a
fully trained and competent second person operating both the tractor and
machine controls. If at any time the second operator loses sight of the
inspector, turn off all tractor power immediately! Such inspection should only
be carried out if all guards are fully in place, the machine is on level ground
and a safe distance is kept from any hazards on the machine. The inspector
must remain outside of the 50 m ‘Danger Zone’.
Child safety on farms
All adults working or present on farms are required, by law, to do everything
reasonably practical to ensure the safety and health of children and young
people on the farm.
Children must be supervised at all times! Remember, farms are not
playgrounds!
Store farm machinery with safety & stability in mind.
Always exclude children from potentially dangerous areas (they will often get
into apparently inaccessible places). Do not allow them in farm yards on busy
days. Contractors should always be made aware of the presence of children.
Never leave children alone in a tractor cab as they can interfere with controls
and many children have been killed falling from the door or rear window of a
tractor.
Children under 16 years of age should never operate power-driven
machinery. Keys should be removed from vehicles and controls left in neutral.
Lower any implements or loaders to the ground and apply the hand brake.
Do not allow children to use bales of any description for playing. It is very easy
to fall from stacked bales resulting in serious injury, or fall between them
leading to suffocation. Make sure there is no evidence of children burrowing
under stacked bales. Keep matches in a safe place.
Children under 16 should never handle chemicals. Always keep them in their
correct containers and securely stored out of sight under lock and key.

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4
Specific safety warnings
4.1 Hydraulic safety warnings
The maximum pressure in the hydraulic system of this machine should not
exceed 210 bar.
Always ensure the system is not under pressure before working on the
machine. Oil under pressure can penetrate the skin and cause injury. Beware
of pipes under accumulator pressure, depressurise lines by unthreading
connections extremely slowly.
Hydraulically actuated devices must be blocked mechanically against
movement, before working on the machine.
If any hoses are removed or replaced ensure they are marked and re-installed
to the correct position during re-assembly.
Check hoses regularly for signs of leakage or wear. If in doubt always replace.
The recommended maximum working time of hoses should not exceed
5 years. Only use exact specification McHale genuine replacement parts.
Do not work on hydraulic systems unless you are qualified to do so. This work
should only be carried out by qualified persons or your McHale dealer.
4.2 Noise level
The European Regulation 86/188/EEC directs employers and employees to
control the noise level at work. The noise level at field work may differ
according to the tractor, ground, crops and other environmental conditions.
In normal conditions, whilst driving the machine, the noise level to the driver’s
ear does not exceed 70 dB (A) with the rear screen of the tractor cabin open.
The common noise level of the machine and the tractor is primarily influenced
by the tractor noise (radio is an additional noise source). It is recommended to
operate this machine with closed cabin windows.
4.3 Fire precautions
Be aware that crops are easily inflammable.
Do not smoke or make use of any open fire next to the machine.
A functioning fire extinguisher should always be available on the tractor.

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The machine is to be kept clear of oil, grease, crops, string, plastic or any
other flammable material at all times.
Do not continue to work with overheated parts, cables or pipes, unless you
have identified and eliminated the reason for overheating.
Equipment being refuelled should have its engine turned off before refuelling.
Personnel should be instructed on how to properly refuel equipment: do
periodic maintenance checks on the tank, pump, hose and nozzle; and abide
by safety rules, such as not smoking when around the refuelling area.
4.4 Special safety devices/instructions
When maintenance or repair work has to be carried out on the machine, the
hand brake must be applied, engine shut down with ignition key removed. The
PTO shaft must be removed from the PTO stub, with the hydraulic and electric
power supply disconnected. It is forbidden to open any safety guards or carry
out any work on the machine unless the specified precautions have been
carried out.
Always use protective clothing and gloves when working with blades or sharp
objects.
WARNING: The machine must be completely shut down before
carrying out maintenance!
Ensuretheenginehasbeenshut down and PTO has been disconnected
before carrying out maintenance on the machine. Never attempt to go
near the machine until it and the tractor have both come to a complete
stop (this is extremely important when checking/replacing blades, where
there is a risk of mutilation.

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4.5 Safety instruction decal locations

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4.6 Safety warnings & instructions explained
Danger areas which cannot be protected by any devices are marked by yellow safety
decals. Therefore it has to be ensured that all safety warnings and instructions are
understood and followed. If any of the decals are damaged or missing, they are
available from your McHale dealer. The relevant part numbers are shown in brackets.
The decals featured on the machine are displayed with their meanings below:
Danger of rotating parts, foreign objects
Keep clear of machine while working
(CST00014)
Keep hands clear of rotating rollers
(CTS00017)
Keep hands out of crush area
(CST00019)
Lifting hook location
(CST00032)
Grease daily
(CST00060)

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Keep clear of the conditioner as long as the engine is
running and the PTO shaft is connected to the tractor
(CST00108)
Read instruction manual before use
(CST00110)
Beware of high-pressure hoses, even when the
machine is switched off
Also, read and understand manual before working on
any part of the hydraulic system
(CST00111)
Turn off and remove key from tractor
Read and understand the manual before working on or
performing maintenance on the machine
(CST00113)
Keep hands out of the crush area between the roller
and chassis rail
(CST00120)
General warnings
(CST00134)
Stay clear of the rotating PTO shaft. Never use the
machine if the PTO guarding is missing or damaged.
Entanglement in rotating drive line can cause serious
injury or death. It is important to ensure that the
rotating guard on the driveline rotates freely. Always
stop the engine and ensure that driveline has stopped
before making connections, adjustments or cleaning
out PTO driven equipment. Ensure the safety chains
on the PTO cover sleeves are attached to both
machine and tractor to prevent them from spinning.
(CST00143)