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  9. Milwaukee 0613-20 User manual

Milwaukee 0613-20 User manual

OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN
COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER
EL MANUAL DEL OPERADOR.
14.4 V AND 18 V LOK-TOR 1/2" HAMMER-DRILLS & DRIVER DRILLS
PERCEUSE À PERCUSSION ET PERCEUSE-VISSEUSE DE 14,4 V ET
18 V 13 mm 1/2") LOK-TOR
TALADRO DE PERCUSIÓN Y TALADRO ATORNILLADOR DE 13 mm
1/2") LOK-TOR Y 14,4 V Y 18 V
0613-20 Lok-Tor Hammer-Drill
0614-20 Lok-Tor Hammer-Drill
0616-20 Lok-Tor Driver Drill
0622-20 Lok-Tor Driver Drill
0624-20 Lok-Tor Hammer-Drill
Catalog No.
No de Cat.
Catálogo No.
To extend battery pack life:
 Follow the "BATTERY PACK CARE AND USE" section of
this manual
 Charge battery packs before use
 Follow the charging instructions in your charger manual
Pour étendre la durée de vie de la batterie:
 Suivre les instructions de la section «UTILISATION ET
ENTRETIEN DE LA BATTERIE» de ce manuel
 Charger les batteries avant de les utiliser
 Suivre les instructions de charge du manuel du chargeur
Para extender la duración de la batería:
 Seguir la sección USO Y CUIDADO DE LA BATERÍA en
este manual
 Cargar las baterías antes de usarlas
 Seguir las instrucciones de carga en el manual del cargador
32
POWER TOOL USE AND CARE
16. Do not force the power tool. Use
the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
17. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be con-
trolled with the switch is dangerous
and must be repaired.
18. Disconnect the plu from the
power source and/or the battery
pack from the power tool before
makin any adjustments, chan -
in accessories, or storin
power tools. Such pre enti e safety
measures reduce the risk of starting
the tool accidentally.
19. Store idle power tools out of the
reach of children and do not al-
low persons unfamiliar with the
power tools or these instructions
to operate power tools. Power
tools are dangerous in the hands of
untrained users.
20. Maintain power tools. Check for
misali nment or bindin of mov-
in parts, breaka e of parts and
any other condition that may af-
fect the power tool's operation. If
dama ed, have the power tool
repaired before use. Many acci-
dents are caused by poorly maintained
power tools.
21. Keep cuttin tools sharp and
clean. Properly maintained cutting
tools with sharp cutting edges are less
likely to bind and are easier to control.
SERVICE
28. Have your power tool serviced by
a qualified repair person usin
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
14. Dress properly. Do not wear loose
clothin or jewellery. Keep your
hair, clothin and loves away
from movin parts. Loose clothes,
jewellery, or long hair can be caught in
mo ing parts.
15. If devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of these de ices can reduce dust-
related hazards.
22. Use the power tool, accessories
and tool bits etc., in accordance
with these instructions and in the
manner intended for the particu-
lar type of power tool, takin into
account the workin conditions
and the work to be performed.
Use of the power tool for operations
different from those intended could re-
sult in a hazardous situation.
BATTERY TOOL USE AND CARE
23. Ensure the switch is in the off
position before insertin battery
pack. Inserting the battery pack into
power tools that ha e the switch on
in ites accidents.
24. Rechar e only with the char er
specified by the manufacturer. A
charger that is suitable for one type of
battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with spe-
cifically desi nated battery packs.
Use of any other battery packs may
create a risk of injury and fire.
26. When battery pack is not in use,
keep it away from other metal
objects like paper clips, coins,
keys, nails, screws, or other
small metal objects that can make
a connection from one terminal
to another. Shorting the battery ter-
minals together may cause burns or a
fire.
27. Under abusive conditions, liquid
may be ejected from the battery,
avoid contact. If contact acciden-
tally occurs, flush with water. If
liquid contacts eyes, additionally
seek medical help. Liquid ejected
from the battery may cause irritation
or burns.
WORK AREA SAFETY
ELECTRICAL SAFETY
PERSONAL SAFETY
WARNING!
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fire
and/or serious injury. The term "power tool" in all of the warnin s listed
below refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
GENERAL SAFETY RULES-FOR ALL BATTERY OPERATED TOOLS
1. Keep work area clean and well lit.
Cluttered or dark areas in ite accidents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in
the presence of flammable liq-
uids, ases, or dust. Power tools
create sparks which may ignite the
dust or fumes.
3. Keep children and bystanders
away while operatin a power
tool. Distractions can cause you to
lose control.
4. Power tool plu s must match the
outlet. Never modify the plu in
any way. Do not use any adapter
plu s with earthed ( rounded)
power tools. Unmodified plugs and
matching outlets will reduce risk of
electric shock.
5. Avoid body contact with earthed
or rounded surfaces such as
pipes, radiators, ran es and re-
fri erators. There is an increased
risk of electric shock if your body is
earthed or grounded.
6. Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
7. Do not abuse the cord. Never use
the cord for carryin , pullin , or
unplu in the power tool. Keep
cord away from heat, oil, sharp
ed es, or movin parts. Damaged
or entangled cords increase the risk
of electric shock.
9. Stay alert, watch what you are
doin and use common sense
when operatin a power tool. Do
not use a power tool while you
are tired or under the influence
of dru s, alcohol or medication. A
moment of inattention while operating
power tools may result in serious per-
sonal injury.
10. Use safety equipment. Always
wear eye protection. Safety equip-
ment such as dust mask, non-skid
safety shoes, hard hat, or hearing pro-
tection used for appropriate conditions
will reduce personal injuries.
11. Avoid accidental startin . Ensure
the switch is in the off-position
before plu in in. Carrying tools
with your finger on the switch or plug-
ging in power tools that ha e the
switch on in ites accidents.
12. Remove any adjustin key or
wrench before turnin the power
tool on. A wrench or a key left at-
tached to a rotating part of the power
tool may result in personal injury.
13. Do not overreach. Keep proper
footin and balance at all times.
This enables better control of the
power tool in unexpected situations.
8. When operatin a power tool out-
doors, use an extension cord suit-
able for outdoor use. Use of a cord
suitable for outdoor use reduces the
risk of electric shock.
54
1
2
3
4
5
7
9
8
6
FUNCTIONAL DESCRIPTION
1. Speed selector
2. Battery latch
3. Battery pack
4. Trigger
5. Control switch
6. Hammer/drill selector collar
(Hammer-Drill models only)
7. Keyless chuck
8. Side handle
9. Torque selector collar
Capacities
Steel
1/2"
1/2"
1/2"
1/2"
1/2"
Wood
Flat Bit
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
Au er Bit
1-1/8"
1-1/8"
1-1/8"
1-1/8"
1-1/8"
Hole Saw
2-1/8"
2-1/8"
2-1/8"
2-1/8"
2-1/8"
Screws
(dia.)
1/4"
1/4"
1/4"
1/4"
1/4"
Masonry
3/8"
3/8"
N/A
N/A
3/8"
0613-20
0614-20
0616-20
0622-20
0624-20
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates. These carry important information. If unreadable
or missing, contact a MILWAUKEE ser ice facility for a free replacement.
2. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other
construction acti ities contains chemicals known to cause cancer, birth defects or
other reproducti e harm. Some examples of these chemicals are:
 lead from lead-based paint
 crystalline silica from bricks and cement and other masonry products, and
 arsenic and chromium from chemically-treated lumber.
Your risk from these exposures aries, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well entilated area,
and work with appro ed safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
3. Use auxiliary handles supplied with the tool. Loss of control can cause per-
sonal injury.
4. Wear ear protectors with impact drills. Exposure to noise can cause hearing
loss.
5. Hold power tools by insulated rippin surfaces when performin an op-
eration where the cuttin tool may contact hidden wirin or its own cord.
Contact with a li e wire will make exposed metal parts of the tool li e and shock
the operator.
6. Keep hands away from all cuttin ed es and movin parts.
Speci ications
Cat. No.
0613-20
0614-20
0616-20
0622-20
0624-20
Volts DC
14.4
14.4
14.4
18
18
No Load RPM
Low 0-500
High 0-1700
Low 0-500
High 0-1700
Low 0-500
High 0-1700
Low 0-500
High 0-1700
Low 0-500
High 0-1700
No Load Blows
per Minute
Low 0-7500
High 0-25500
Low 0-7500
High 0-25500
N/A
N/A
Low 0-7500
High 0-25500
Direct Current
Properly Recycle Nickel Cadmium Batteries
Symbology
Underwriters Laboratories, Inc.
No Load Re olutions per Minute (RPM)
76
Insertin Battery Pack into Tool
(Fi . 1 & 2)
The battery pack may feel warm after the
charging cycle. If it is warm, maximize the
output of the battery by allowing it to cool for
a few minutes before inserting it into the tool.
Battery pack can be inserted into the tool
in two ways.
Fi . 1
Fi . 2
WARNING!
Char e only MILWAUKEE 12, 14.4
and 18 Volt battery packs in
MILWAUKEE char ers. Other
brands of batteries may explode
causin personal injury and dam-
a e.
For specific char in instruc-
tions, please read the operator's
manual supplied with your
char er.
WARNING!
ASSEMBLY
Always lock tri er or remove
battery pack before chan in or
removin accessories. Only use
accessories specifically
recommended for this tool.
Others may be hazardous.
WARNING!
To reduce the risk of injury, always
use a side handle when usin this
tool. Always brace or hold securely.
Installin the Side Handle
1. To install the side handle, loosen the
side handle grip until the ring is large
enough to slide o er the torque selec-
tor collar. The raised rib on the side
handle ring fits inside the groo e
around the tool. Rotate the handle to
the desired position and tighten the
side handle until it is secure.
2. To remove the side handle, loosen
the side handle grip until the ring is
large enough to slide off the tool.
1. For working in restricted spaces.
Insert the battery pack from the front
by sliding battery pack into the body of
the tool. Insert the battery pack until
the battery latches lock.
2. For optimum weight distribution and
balance.
Insert the battery pack from the back
by sliding the battery pack into the body
of the tool. Insert the battery pack until
the battery latches lock.
3. To remove the battery pack, press in
both battery latches and slide the bat-
tery pack off of the tool.
BATTERY PACK CARE AND USE
EXTENDING AND MAINTAINING
BATTERY PACK LIFE
Char e the new battery pack
overni ht before use to allow
the cells to become fully
char ed. New battery packs are not fully
charged. Two to ten normal charging/
discharging cycles may be required be-
fore the pack can take its maximum charge.
Never completely dischar e
the battery pack. MILWAUKEE
battery packs do not de elop a
"memory" when charged after only a par-
tial discharge. Taping-on triggers or lea -
ing work lights on for extended periods
to completely discharge the battery pack
will reduce its life by upsetting the electro-
chemical balance and can result in short-
circuiting of the battery.
Do not char e batteries in hot
or cold places (below 40°F (5°C)
or abo e 105°F (40°C)). Temperature
extremes reduce the ability for battery pack
cells to hold a charge. Do not store batter-
ies where the temperature may exceed
120°F (50°C), such as in a ehicle or metal
building during the summer.
To avoid overheatin to a battery pack,
allow cordless tools cool down be-
tween hi h torque drillin /cuttin
applications. The increased energy dis-
charge rate will heat the battery pack cells
faster than the cells can release the heat.
This could damage the cells.
After use, allow a hot battery pack to
cool to room temperature before inserting
it into the charger. If a hot battery is put on
a charger, charging will not begin until the
battery has cooled to a safe temperature.
See your charger manual for more infor-
mation on charging temperatures. Charg-
ing a hot battery will damage the cells.
Never forcibly heat up or cool down
batteries. This will damage some cells in
the pack, causing them to not be able to hold
a charge.
Remove the battery pack from the tool
for char in when the tool can no
lon er perform its intended function
(i.e., drilling, cutting, etc.).
Leave the battery pack on the
char er after it has reached a full
char e; the pack will continue to re-
cei e a trickle charge to ensure capacity
is maintained.
Occasionally (once a week) leave the
batteries on the char er overni ht to
help maintain cell balance.
Do not store the battery on the
char er (for more than 24 hours); this
could reduce battery life.
Never leave batteries on char ers
where power interruptions are com-
mon. Damage to the battery cells could
occur.
Store batteries at room tem-
perature away from moisture.
Do not store in damp locations
where corrosion of terminals may occur.
Do not submer e your battery or cord-
less tools in water. This will damage the
battery and tool.
Char e unused batteries overni ht
at least every six months to maximize
battery life. Unused batteries discharge
at a rate of about 1% per day and will be
fully discharged after six months. For bat-
teries stored for a long time, two to ten
normal charging cycles may be required
before the pack is fully charged.
Do not use oil or solvents to clean or
lubricate your battery pack. The plastic
casing will become brittle and crack, caus-
ing a risk of injury.
MILWAUKEE battery packs will operate for many years and/or hundreds of cycles when
they are used, charged, and stored according to these instructions. Properly using,
charging, and storing your battery pack can greatly extend its life.
98
Selectin Hammer or Drill Action
(Cat. No. 0613-20, 0614-20, and 0624-20 only)
MILWAUKEE Hammer-Drills are designed
for two operating modes: drilling with ham-
mering action and drilling only. To set the
operating mode, rotate the hammer/drill se-
lector collar to the desired symbol. A drill or
hammer symbol will appear in line with the
arrow to indicate operating mode.
1. To use the hammer-drillin mode,
rotate the hammer/drill selector collar
until the hammer symbol appears
in line with the arrow. Apply pressure
to the bit to engage the hammering
mechanism.
2. To use the drillin only mode, ro-
tate the hammer/drill selector collar until
the drill symbol appears in line
with the arrow.
NOTE: When using carbide bits, do not use
water to settle dust. Do not attempt to drill
through steel reinforcing rods. Both ac-
tions will damage the carbide bits.
Fig. 6
To Hammer
Fig. 7
To Drill
Fig. 8
To Dri e Screws
NOTE: Because the abo e settings are only a guide, use a piece of scrap material to test
the different clutch positions before dri ing screws into the workpiece.
Torque
selector
collar settin
1 - 5
6 - 10
11 - 15
16 - 20
Drill
Low
Hi h
0 - 17 in. lbs.
21 - 38 in. lbs.
42 - 60 in. lbs.
65 - 85 in. lbs.
460 in. lbs.
160 in. lbs.
0614-20
& 0616-20
0 - 17 in. lbs.
21 - 38 in. lbs.
42 - 60 in. lbs.
65 - 85 in. lbs.
350 in. lbs
120 in. lbs.
Torque
0613-20
Torque
0 - 17 in. lbs.
21 - 38 in. lbs.
42 - 60 in. lbs.
65 - 85 in. lbs.
495 in. lbs.
175 in. lbs.
0622-20
& 0624-20
Torque
Selectin Speed (Fi . 5)
The speed selector is on top of the motor
housing. Allow the tool to come to a com-
plete stop before changing speeds. See
Applications for recommended speeds
under arious conditions.
1. For Low speed (up to 500 RPM), push
the speed selector forward.
2. For Hi h speed (up to 1700 RPM), push
the speed selector back.
OPERATION
Usin Keyless Chucks (Fi . 3)
Your cordless tool is equipped with a spindle
lock. The chuck can be tightened with one
hand, creating higher grip strengths on the bit.
Always remo e the battery pack or lock
the trigger before inserting or remo ing bits.
1. To open the chuck jaws, turn the slee e
in the counterclockwise direction.
When using drill bits, allow the bit to
strike the bottom of the chuck. Center
the bit in the chuck jaws and lift it about
1/16" off of the bottom.
When using screwdri er bits, insert
the bit far enough for the chuck jaws
to grip the hex of the bit.
2. To close the chuck jaws, turn the
slee e in the clockwise direction. The
bit is secure when the chuck makes a
ratcheting sound and the slee e can
not be rotated any further.
3. To remo e the bit, turn the slee e in
the counterclockwise direction.
NOTE: A ratcheting sound may be heard
when the chuck is opened or closed. This
noise is part of the locking feature, and
does not indicate a problem with the chuck's
operation.
WARNING!
To reduce the risk of injury, wear
safety o les or lasses with
side shields.
Usin Clutch (Fi . 4)
This tool has an adjustable clutch for dri -
ing different types of screws into differ-
ent materials. When properly adjusted, the
clutch will slip at a preset torque to pre-
ent dri ing the screw too deep and to
pre ent damage to the screw or tool.
Fi . 3 Slee e
Fi . 4 Torque selector
collar
Position numbers
The torque specificatio s show here are
approximate values obtai ed with a fully
charged battery pack.
To adjust the clutch, turn the torque selec-
tor collar to one of the twenty positions
shown on the collar. The number must line
up with the arrow on top of the tool.
Fi . 5 Low High
1110
Bit Bindin
A high rotational force occurs when a bit
binds. If the bit binds, the tool will be forced
in the opposite direction of the bit rotation.
Bits may bind if they are misaligned or when
they are breaking through a hole. Wood
boring bits can also bind if they run into
nails or knots. Be prepared for bit binding
situations.
WARNING!
Hi h rotational force. To reduce
the risk of injury, always hold or
brace securely. Always use side
handle on tools.
To reduce the chance of bit binding:
 Use sharp bits. Sharp bits are less likely
to bind when drilling.
 Use the proper bit for the job. There are
bits that are designed for specific pur-
poses.
 Use caution when drilling pitchy, knotty,
wet or warped material or when drilling
in material that may contain nails.
Typical Bracin Methods
Drillin in Masonry
When drilling in masonry, select the
hammer-drill operating mode
(Cat. No. 0613-20, 0614-20, and 0624-20
only). Use high speed carbide-tipped bits.
Drilling soft masonry materials such as cin-
der block requires little pressure. Hard ma-
terials like concrete require more pressure.
A smooth, e en flow of dust indicates the
proper drilling rate. Do not let the bit spin in
the hole without cutting. Do not use water
to settle dust or to cool bit. Both actions
will damage the carbide.
Drivin Screws and Nut Runnin
Drill a pilot hole when dri ing screws into
thick or hard materials. Set the torque se-
lector collar to the proper position and set
the speed to low. Use the proper style and
size screwdri er bit for the type of screw
you are using.
With the screwdri er bit in the screw, place
the tip of the screw on the workpiece and
apply firm pressure before pulling the trig-
ger. Screws can be remo ed by re ersing
the motor.
Overloadin
Continuous o erloading may cause per-
manent damage to tool or battery pack.
Fi . 14
Bracing against a stud
Re erse rotation
Reaction
Forward rotation
Fi . 13
Forward
rotation
Bracing against your leg
Reaction
Fi . 12 Forward rotation
Reaction
Bracing against the floor
Startin , Stoppin & Controllin Speed
1. To start the tool, pull the trigger.
2. To stop the tool, release the trigger and
an electric brake stops the tool instantly.
All models feature ariable speed control.
To ary the speed, simply increase or de-
crease pressure on the trigger. The further
the trigger is pulled, the greater the speed.
Drillin
Set both the hammer/drill and torque selec-
tor collars to the drill positions.
Place the bit on the work surface and ap-
ply firm pressure before starting. Too much
pressure will slow the bit and reduce drill-
ing efficiency. Too little pressure will cause
the bit to slide o er the work area and dull
the point of the bit.
If the tool begins to stall, reduce pressure
slightly to allow the bit to regain speed. If
the bit binds, re erse the motor to free the
bit from the workpiece.
Drillin in Wood, Composition
Materials and Plastic
When drilling in wood, composition materi-
als and plastic, start the drill slowly, gradu-
ally increasing speed as you drill. When
drilling into wood, use wood augers or
twist drill bits. Always use sharp bits.
When using twist drill bits, pull the bit out of
For reverse (counterclockwise) rotation,
push in the control switch from the left
side of the tool (Fig. 10). Check direc-
tion of rotation before use.
performing maintenance, changing acces-
sories, storing the tool and any time the
tool is not in use.
Usin Control Switch (Fi . 9, 10, and 11)
The control switch may be set to three
positions: forward, re erse and lock. Due
to a lockout mechanism, the control switch
can only be adjusted when the ON/OFF
switch is not depressed. Always allow
the motor to come to a complete stop be-
fore using the control switch.
For forward (clockwise) rotation, push in
the control switch from the right side of the
tool (Fig. 9). Check the direction of
rotation before use.
Push in
for forward
Fi . 9
Fi . 10
Push in
for re erse
APPLICATIONS
WARNING!
To reduce the risk of electric
shock, check work area for hidden
pipes and wires before drillin or
drivin screws.
To lock the trigger, push the control switch
to the center position (Fig. 11). The trigger
will not work while the control switch is in
the center locked position. Always lock the
trigger or remo e the battery pack before
Fi . 11
Push to
center
position to
lock trigger
the hole frequently to clear chips from the
bit flutes. To reduce the chance of splinter-
ing, back work with a piece of scrap wood.
Select low speeds for plastics with a low
melting point.
Drillin in Metal
When drilling in metal, use high speed steel
twist drills or hole saws. Use a center
punch to start the hole. Lubricate drill bits
with cutting oil when drilling in iron or steel.
Use a coolant when drilling in nonferrous
metals such as copper, brass or aluminum.
Back the material to pre ent binding and
distortion on breakthrough.
1312
Rechargeable Battery Recycling Corporation
(RBRC). At the end of your battery pack's
useful life, return the battery pack to a
MILWAUKEE Branch Office/Ser ice Center
or the participating retailer nearest you. For
more information, isit the RBRC web site at
www.rbrc.org.
Disposin of Nickel-Cadmium Battery
Packs
Nickel-Cadmium battery packs are recy-
clable. Under arious state and local laws,
it may be illegal to dispose of this battery
into the municipal waste stream. Dispose
of your battery pack according to federal,
state and local regulations.
Repairs
For repairs, return the tool, battery pack
and charger to the nearest ser ice center
listed on the back co er of this operator's
manual.
Battery Pack Warranty
Battery packs for cordless tools are war-
ranted for one year from the date of pur-
chase.
FIVE YEAR TOOL
LIMITED WARRANTY
E ery MILWAUKEE tool is tested before
lea ing the factory and is warranted to be
free from defects in material and work-
manship. MILWAUKEE will repair or
replace (at MILWAUKEEs discretion),
without charge, any tool (including battery
chargers) which examination pro es to be
defecti e in material or workmanship from
fi e (5) years after the date of purchase.
Return the tool and a copy of the purchase
receipt or other proof of purchase to a
MILWAUKEE Factory Ser ice/Sales
Support Branch location or MILWAUKEE
Authorized Ser ice Station, freight prepaid
and insured. This warranty does not co er
damage from repairs made or attempted
by other than MILWAUKEE authorized
personnel, abuse, normal wear and tear,
lack of maintenance, or accidents.
Battery Packs, Flashlights, and Radios are
warranted for one (1) year from the date
of purchase.
THE REPAIR AND REPLACEMENT REMEDIES
DESCRIBED HEREIN ARE EXCLUSIVE. IN NO
EVENT SHALL MILWAUKEE BE LIABLE
FOR ANY INCIDENTAL, SPECIAL, OR
CONSEQUENTIAL DAMAGES, INCLUDING
LOSS OF PROFITS.
THIS WARRANTY IS EXCLUSIVE AND IN
LIEU OF ALL OTHER WARRANTIES, OR
CONDITIONS, WRITTEN OR ORAL,
EXPRESSED OR IMPLIED FOR
MERCHANTABLILITY OR FITNESS FOR
PARTICULAR USE OR PURPOSE.
This warranty gi es you specific legal
rights. You may also ha e other rights that
ary from state to state and pro ince to
pro ince. In those states that do not allow
the exclusion of implied warranties or
limitation of incidental or consequential
damages, the abo e limitations or
exclusions may not apply to you. This
warranty applies to the United States,
Canada, and Mexico only.
WARNING!
To reduce the risk of explosion,
never burn a battery pack even if
it is dama ed, dead or completely
dischar ed.
MAINTENANCE
WARNING!
To reduce the risk of personal
injury, always unplu the char er
and remove the battery pack from
the char er or tool before per-
formin any maintenance. Never
disassemble the tool, battery
pack or char er. Contact a
MILWAUKEE service facility for
ALL repairs.
WARNING!
To reduce the risk of personal
injury and dama e, never
immerse your tool, battery pack
or char er in liquid or allow a liquid
to flow inside them.
Maintainin Tool
Keep your tool, battery pack and charger
in good repair by adopting a regular main-
tenance program. After six months to one
year, depending on use, return the tool,
battery pack and charger to a MILWAUKEE
ser ice facility for:
 Lubrication
 Brush inspection and replacement
 Mechanical inspection and cleaning
(gears, spindles, bearings, housing,
etc.)
 Electrical inspection (battery pack,
charger, motor)
 Testing to assure proper mechanical
and electrical operation
If the tool does not start or operate at full
power with a fully charged battery pack,
clean the contacts on the battery pack. If
the tool still does not work properly, return
the tool, charger and battery pack to a
MILWAUKEE ser ice facility for repairs.
Maintainin Battery Pack
MILWAUKEE battery packs will operate
for many years and/or hundreds of cycles
when they are maintained and used ac-
cording to these instructions.
A battery pack that is stored for six months
without being used will discharge itself.
Batteries discharge at a rate of about 1%
per day. Charge the battery e ery six
months e en if it is unused to maximize
battery life. Do not tape the trigger in the
ON position and lea e the tool unattended
as this may discharge the battery to a point
where it will no longer be able to recharge.
Use a MILWAUKEE battery pack only until
it no longer performs with the power and
torque needed for your application.
Store your battery pack in a cool, dry place.
Do not store it where the temperature may
exceed 120°F (50°C) such as in a ehicle
or metal building during the summer. High
temperatures will o erheat the battery pack,
reducing battery life. If it is stored for se -
eral months, the battery pack will gradu-
ally lose its charge. One to three cycles of
charging and discharging through normal
use will restore the capacity of the battery
pack. During the life of the battery pack,
the operating time between charges be-
comes shorter. If the operating time be-
comes extremely short after a proper
charge, the usable life of the battery pack
has been reached and it should be replaced.
Cleanin
Clean dust and debris from charger and
tool ents. Keep tool handles clean, dry and
free of oil or grease. Use only mild soap and
a damp cloth to clean the tool, battery pack
and charger since certain cleaning agents
and sol ents are harmful to plastics and
other insulated parts. Some of these in-
clude gasoline, turpentine, lacquer thinner,
paint thinner, chlorinated cleaning sol ents,
ammonia and household detergents con-
taining ammonia. Ne er use flammable or
combustible sol ents around tools.
RBRC Battery Recyclin Seals
The RBRC Battery Recycling Seals (see
"Symbology") on your tool battery packs in-
dicate that MILWAUKEE has arranged for
the recycling of that battery pack with the
1514
SÉCURITÉ DU LIEU
DE TRAVAIL
SÉCURITÉ ÉLECTRIQUE
AVERTISSEMENT!
LIRE SOIGNEUSEMENT TOUTES LES INSTRUCTIONS
Le non respect des instructions ci-après peut entraîner des chocs
électriques, des incendies et/ou des blessures raves. Le terme «outil
électrique» fi urant dans les avertissements ci-dessous renvoie à loutil
électrique à alimentation par le réseau (à cordon) ou par batterie (sans fil).
CONSERVER CES INSTRUCTIONS
RÈGLES GÉNÉRALES DE SÉCURITÉ POUR LES OUTILS
ALIMENTÉS PAR BATTERIE
1. Maintenir la zone de travail propre
et bien éclairée. Les zones
encombrées ou mal éclairées sont
fa orables aux accidents.
2. Ne pas utiliser doutil électrique
dans une atmosphère explosive,
telle quen en présence de
liquides, de az ou de
poussières inflammables. Les
outils électriques génèrent des
étincelles qui peu ent enflammer les
poussières ou les fumées.
3. Tenir les enfants et les
personnes non autorisées à
lécart pendant le fonctionnement
dun outil électrique. Un manque
dattention de lopérateur risque de lui
faire perdre le contrôle de loutil.
4. La fiche de loutil électrique doit
correspondre à la prise
dalimentation. Ne jamais modifier
la fiche dune manière
quelconque. Ne pas utiliser
dadaptateur avec les outils
électriques mis à la terre (à la
masse). Des fiches non modifiées et
des prises dalimentation assorties
réduisent le risque de choc électrique.
5. Éviter tout contact corporel avec
des surfaces reliées à la masse
ou à la terre telles que tuyaux,
radiateurs, cuisinières et
réfri érateurs. Un risque de choc
électrique plus éle é existe si le corps
est relié à la masse ou à la terre.
9. Être sur ses ardes, être attentif
et faire preuve de bon sens en
utilisant un outil électrique. Ne pas
utiliser un outil électrique en cas
de fati ue ou sous linfluence de
dro ues, dalcool ou de
médicaments. Un instant dinattention
lors de lutilisation dun outil électrique
peut entraîner des blessures gra es.
10. Utiliser un équipement de
sécurité. Toujours porter des lu-
nettes de protection. Un
équipement de sécurité comprenant
masque anti-poussière, chaussures
de sécurité anti-dérapantes, casque
ou dispositif de protection anti-bruit
peut, dans les circonstances
appropriées, réduire le risque de
blessure.
6. Ne pas exposer les outils
électriques à la pluie ou à
lhumidité. Le risque de choc
électrique augmente si de leau sinfiltre
dans un outil électrique.
7. Prendre soin du cordon. Ne
jamais utiliser le cordon pour
transporter, tirer ou débrancher
loutil électrique. Tenir le cordon
à lécart de la chaleur, des huiles,
des arêtes coupantes ou des
pièces en mouvement. Un cordon
endommagé ou emmêlé présente un
risque accru de choc électrique.
8. Se procurer un cordon
dalimentation approprié en cas
dutilisation dun outil électrique
à lextérieur. Lutilisation dun cordon
dalimentation pour usage extérieur
réduit le risque de choc électrique.
SÉCURITÉ INDIVIDUELLE
ACCESSORIES
Always remove battery pack before chan in or removin accessories. Only
use accessories specifically recommended for this tool. Others may be
hazardous.
1/2" Keyless Chucks
Cat. No. 48-66-1575
Rugged steel housing with rust resistant nickel plated jaws and bod .
For cordless drills with 1/2" - 20 thread.
Hammer-Drill Accessory Kit
Cat. No. 48-30-0101
Includes 1/4" socket driver, 6F-7R slotted bit, #1 and #2 Phillips bits, 1/4" and 3/16" twist bits,
and two 1/8" twist bits.
Plastic Carrying Case
Cat. No. 48-55-0930
Side Handle
Cat. No. 49-15-0400
WARNING!
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go
on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a
ser ice center.
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfield, WI 53005
Drwg. 5
BULLETIN NO.
54-06-5050
SERVICE PARTS LIST
FIG. PART NO. DESCRIPTION OF PART QTY.
1 49-15-0400 Side Handle (Not Shown) (1)
4 12-20-1085 Service Nameplate (1)
7 45-24-0090 Slide High / Low (1)
8 06-82-7236 4-20 x 5/8" Pan Hd. Plastite T-10 (7)
135 23-66-0605 Switch (1)
137 45-24-0510 Reversing Shuttle (1)
138 23-94-3630 Lead Wire Assembly (Set of 2) (1)
200 14-29-0130 Gearbox Assembly (1)
210 43-76-0710 Clutch Ring (1)
400 23-30-0475 Motor Assembly (1)
403 45-22-0340 Front Rubber Sleeve (1)
404 45-22-0560 Rear Rubber Sleeve (1)
431 22-18-1150 Brush Assembly (1)
707 48-66-1575 Keyless Chuck (1)
---- --------------- Battery Pack (Not Shown) (1)
801 05-80-0450 Chuck Screw (1)
1100 31-50-1646 Handle Kit (1)
1105 22-56-0200 Connector Block (1)
1115 31-53-0230 Finger Grip (1)
CATALOG NO. 0622-20
REVISED BULLETINSPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
18 Volt 1/2" Lok-TorTM Driver Drill
STARTING
SERIAL NO.
DATE
May 2003
WIRING INSTRUCTION
312A SEE INSERT
2 --------------- Carbon Brush
2 --------------- Brush Cap
22-18-1150 BRUSH ASSEMBLY
THIS ASSEMBLY INCLUDES:
EXAMPLE:
Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).
0
00
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfield, WI 53005
Drwg. 5
BULLETIN NO.
54-06-5050
SERVICE PARTS LIST
FIG. PART NO. DESCRIPTION OF PART QTY.
1 49-15-0400 Side Handle (Not Shown) (1)
4 12-20-1085 Service Nameplate (1)
7 45-24-0090 Slide High / Low (1)
8 06-82-7236 4-20 x 5/8" Pan Hd. Plastite T-10 (7)
135 23-66-0605 Switch (1)
137 45-24-0510 Reversing Shuttle (1)
138 23-94-3630 Lead Wire Assembly (Set of 2) (1)
200 14-29-0130 Gearbox Assembly (1)
210 43-76-0710 Clutch Ring (1)
400 23-30-0475 Motor Assembly (1)
403 45-22-0340 Front Rubber Sleeve (1)
404 45-22-0560 Rear Rubber Sleeve (1)
431 22-18-1150 Brush Assembly (1)
707 48-66-1575 Keyless Chuck (1)
---- --------------- Battery Pack (Not Shown) (1)
801 05-80-0450 Chuck Screw (1)
1100 31-50-1646 Handle Kit (1)
1105 22-56-0200 Connector Block (1)
1115 31-53-0230 Finger Grip (1)
CATALOG NO. 0622-20
REVISED BULLETINSPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
18 Volt 1/2" Lok-TorTM Driver Drill
STARTING
SERIAL NO.
DATE
May 2003
WIRING INSTRUCTION
312A SEE INSERT
2 --------------- Carbon Brush
2 --------------- Brush Cap
22-18-1150 BRUSH ASSEMBLY
THIS ASSEMBLY INCLUDES:
EXAMPLE:
Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).
0
00

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