Mitsubishi Electric Lancer Evolution-VII Instruction manual

WORKSHOP MANUAL
EVOLUTION-VII
Pub. No. S0105CT9A

G-1
WIRING AND
PIPING DIAGRAM
CONTENTS
WIRING AND PIPING DIAGRAM 2.........

WIRING AND PIPING DIAGRAM - Wiring and Piping Diagram
G-2
WIRING AND PIPING DIAGRAM
Pole antennas are routed in some parts of closed-section structures of the body construction. These
pole antennas must be removed before body panels in these areas can be replaced.
1
1
Pole antenna
(Vehicles with pole antennas)
A
Antenna feeder-line
(Vehicles with pole antennas)
A
RJAK104003-378

F-1
BODY COLOUR
CONTENTS
BODY COLOUR CODE 2..................
BODY COLOUR CHARTS 2................
NEW COLOUR NUMBERS 3.................
BODY COLOURING 3......................
BUMPER 3.................................
BLACK PAINT 3............................

BODY COLOUR - Body Colour Code/Body Colour Charts
F-2
BODY COLOUR CODE
1. The body colour code is imprinted on the plate, which
is mounted on the front deck.
2. The body colour code is imprinted at the areas indicated
in the illustration.
BODY COLOUR CHARTS
Check the vehicle’s body colour code, and then use this body colour chart to determine the refinishing
paint supplier from which the colour be purchased.
Colour Body
colour
d
Colour number Body colour name Composition
of film
Engine compartment and
luggage compartment colour
code Colour number Colour name
SILVER A69 AC11169 Satellite Silver Metallic AC10595 GRAY
BRIGHT
BLUE
T10 CMT10010 French Blue Solid CMB17004 BRIGHT
BLUE
BLACK X42 AC11342 Amethyst Black Interference
Pearl
AC10903 BLACK
WHITE W83 AC10983 Scotia White Solid AC10863 WHITE
RED P85 AC11185 Palma Red Solid AC10795 RED
YELLOW Y01 CMY10001 Dandelion Yellow Solid AC10911 YELLOW
Body colour code

BODY COLOUR - Body Colour Charts F-3
NEW COLOUR NUMBERS
123 4 5
C10M T010
Example (Body colour code T10)
No. Item Content
1Identification code C: The colour number is indicated.
2 Manufacture center code M: Japan (Automobile Engineering Center)
T: Japan (Truck and Bus Engineering Center)
3 System colour code W (N): White
H (A, U): Silver/Gray
X (J): Black
R (P): Red
Y (C, S, E, M, K): Brown/Yellow (including Orange, Maroon, and Gold)
G (F, L): Green/Olive
B (T, D): Blue
V: Purple
( ) Codes within the parenthesis can be also used.
4 Colour classification code From 10 to 16: The body colour is indicated.
17: The body inner panel colour is indicated.
5 Specific number Serial number numbering management
BODY COLOURING
BUMPER
Front bumper
AA
2
2
1
1 Body colour
2 Material colour
1
2
1

BODY COLOUR - Body Colouring
F-4
BLACK PAINT
Headlamp support
: Black (AC10657)
Door sash
Rear doorFront door
: Black (AC10790)
Wheel house
: Black (AC10657)

E-1
SYNTHETIC-RESIN
PARTS
CONTENTS
LOCATION OF SYNTHETIC-RESIN PARTS 2..

SYNTHETIC-RESIN PARTS - Location of Synthetic-resin Parts
E-2
LOCATION OF SYNTHETIC-RESIN PARTS
The following shows the main locations of synthetic-resin parts.
1
1
17
27
28
25
29
7
18
23
19
24
16
9
22
2
26
10
1
21
5
14
13 15
12
11
20
4
6
8
3
30
31
24

SYNTHETIC-RESIN PARTS - Location of Synthetic-resin Parts E-3
No. Part number Material Abbreviation of
material
Heat-resistant
temperature (_C)
1
2
Outside mirror
Rear spoiler
Acrylonitrile
Butadiene styrene
ABS 80
3Roof antenna Acrylonitrile
Ethylene butadiene
AES 90
4Headlamp Polycarbonate PC 120
5
6
7
Front bumper bezel
Rear door outside handle
Front door outside handle
Polycarbonate +
Acrylonitrile butadiene styrene
PC + ABS 125 - 135
8 Splash shield Polyethylene PE 100
9
10
11
12
13
14
15
16
17
18
19
20
Oil cooler duct
Instrument panel
Front pillar trim
Inside rear view mirror
Centre pillar trim
Rear pillar trim
Rear door trim
Rear end trim
Rear scuff plate
Rear console box
Front scuff plate
Cowl side trim
Polypropylene PP 80
21
22
23
24
Front bumper extension
Front bumper face
License plate garnish
Front door trim
Rubber denatured polypropylene PP + E/P 80
25 Rear bumper face With talc added rubber denatured
polypropylene
PP + E/P- TD
(HMPP)
80 - 100
26 Side sill extension With 20% talc added rubber dena-
tured polypropylene
PP + E/P- TD20
(HMPP)
110
27 Center pillar trim lower With 10 % talc added polypropylene PP - TD10
(PPF)
110 - 120
28
29
Front deck garnish
Floor console
With 20 % talc added polypropylene PP - TD20
(PPF)
120 - 130
30 Hood inlet upper garnish Polyphenylene ether + Polyamide PPE+PA
(PA/PPO)
185
31 Roof drip molding Polyvinyl chloride PVC 80
NOTE
1. If the new material symbols designated by the ISO differ from the old symbols, both are given, with
the old symbols enclosed in brackets.
ISO: (International Standardization Organization)
2. A slash (/) in the material symbol indicates that two different materials compose a 2-layer construction.
A plus sign (+) indicates that the two different materials are mixed.
3. The material symbols for synthetic-resin parts are embossed on parts in hidden places.

NOTES

D-1
CORROSION
PROTECTION
CONTENTS
BODY SEALING LOCATIONS 2............
FLOOR 2...................................
UPPER BODY 2............................
SIDE BODY 2.............................
UNDERCOAT APPLICATION LOCATIONS 5...

CORROSION PROTECTION - Body Sealing Locations
D-2
BODY SEALING LOCATIONS
NOTES REGARDING REPAIR WORK
In places where the sealant can be directly seen on surfaces such as the drip rails, pillars, or clinch,
and where the appearance of the paint surface is important, apply sealant or wipe away sealant after
application to make the amount of sealant even. Be careful not to cover the drain hole. ▄▄▄(bold
dotted line) indicates the application location at the back.
FLOOR
2
1
3
4
UPPER BODY
2
22
6
5
7
SIDE BODY
11
12
9
8
10

CORROSION PROTECTION - Body Sealing Locations
1 2
3 4
5 6
7 8
D-3

CORROSION PROTECTION - Body Sealing Locations
9 10
11 12
Hood Front door
Rear door Trunk lid
D-4

CORROSION PROTECTION - Undercoat Application Locations D-5
UNDERCOAT APPLICATION LOCATIONS
In order to provide resistance to rust, corrosion, chipping, and vibration, an undercoat is applied to certain
areas of the underbody.
After completing body repairs, restore this undercoat if necessary.
* Mark the areas indicated with asterisks to make sure no undercoat adheres to these areas.
:Undercoat (Film thickness of at least 0.5 mm)
*
*
**
*

NOTES

C-1
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT 3...................
FENDER SHIELD 4........................
FRONT PILLAR 7.........................
CENTER PILLAR 9........................
SIDE SILL 12..............................
QUARTER, OUTER 14.....................
ROOF 17..................................
REAR END PANEL 18.....................
REAR FLOOR 19..........................
QUARTER, INNER 21......................
FRONT DOOR OUTER PANEL 23..........
REAR DOOR OUTER PANEL 24...........

C-2
NOTES

WELDED PANEL REPLACEMENT - Headlamp Support C-3
HEADLAMP SUPPORT
Symbol Operation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
A
A
BB
B
REPAIR WELDS
(Right side)