Mitsubishi PLY-E7203 User manual

AUTOMAT
IC
POCKTT\l/E
LTING
MACH
INE
PLY-E72OO
SERIES
PLY_E71OO
SERIES
(rXS
TRTJCTIoN
MANU,qr
))
No.
303036

Wewishto express
youoursincerethanlsforyourpurchaseof ourMITSUBISFtr
AUTOMATICPOCKET
WELTINGMACHINE. Weshouldbethanktul
if youwould
readthisinstruction
manual
carefully
beforestarting
theoperationand
wedohopethat
thismachine
will begeat potentialfactorin yourproduction.
CONTENTS
1. CONSTRUCTION
2. SPECIFICATION
3. PREPARATION
AND INSTRUCTION
BEFORE
OPERATION
OFTHEMACHINE
4. OPERATIONPANEL
5. OPERATION
BEF'ORE
STARTING
MACHINE
6. OPERATION
7
" SELECTION
AND MEMORYFOREACHFUNCTION
(SEr UP)
7-1 SET
I.'P FOROPERATION
7-2 SET
I.'PIN DIP SWITCH
7-3 ADruSTMENTOFTIMER
8. COTJNTER
9. ADruSTMENTOFTAB KNIFE
IO. PROCESS
LISTOFOPERATION
11. ADruSTMENT
OFDOUBLEAND SINGLE
WELT
12. INSTRUCTION
FORMACHINEHEAD
13. EXCHANGE
OFGAUGEPARTS
T4. CONNECTION
TOAIR
15. MARKING LAMP
16. INDICATIONFORTROUBLE
IGI)TNDICATION
FOR
TROUBLEPOINTS
I6.2)INDICATION
FOROPERATIONPOINTS
16-3)CONFIRMATION
OFSWITCHCONDMON
(l)

1 ) COhISTR.IJCTIOI\I
This
mainconstruction
of thisAutomatic
Pocket
WeltingMachine
are
asfollows:
(
Ufilw
( -*g,
\ \h(h
O MachineHead : This machine
head
of PLY-E series
is specially
instaliatedas
Automatic Pocket
Welting Machineuse.
@ operationPanel : Liquid crysral
displayis adopted
onrhe
operarion
panel
and
operating
is shown
by illustration
onthescreen,
andalso,trouble
examination
monitoris installated.
@ clottr Feeding
Device : Ir is conrrolled
in 0.1 mm unirby S-phasestepping
motor.
@ MachineMotor : MITSUBISHI ){J--554-20 )CL-FMF-2G5
@ ControlUnit : MITSUBISHI FX2NC
@ operation swirch Pedal: Two (2) Pedals
of theright andleft separared
from the
machine.
@ SfeCfgn : Take-offandstacks
rhesewnproducts.
Q)
6
lt

2 I seeCIFI<]ATIohTS
RPLY-E 7203 PLY-E
7194 PLY_E
7r91
MACHINE HEAD TWO NEEDLESTRAIGIITSEWER
WTIH ONE STDE
NEEDLE STOPMECHAMSM AUTOMATIC POCKET
WELTING SEWING
MCHINE I{EAD
TWO NEEDLE STRAIGHT SEWER
AUTOMATIC POCKET WELTING SEWING
MACHINE HEAD
SEWING
SPEED rffi-z4m spm.
(WHEN
SEWING
BY
ONE
SIDE
NEEDLE:800som) 1600-2400
spm.
NEEDLE
GAUGE STANDARD: 1 0/1 2(mm)
SEMI-STANDARD: 14lr 617812 O
(mm) STANDARD: 9/1O11 2(mm)
SEMI-STNDARD
: I 4
| t 6
118 12O(mm)
SPECIAL: 2 5. 4 . 3 1 . 8 (mm)
NEEDLE DPx17 #1 6(#14,/#tB)
l35xr7#l 0 0(#90
/#t 1o) MTxl9O #16(#14,/#18)
190 #r00ft90,/#1 l0)
BACK.TUCKING SELECTmOM CONDENSEDSTITCH
(l-2mm)ORBACK STITCH(l-2.5mm)
SEWINGLENGTH 2. 5mm (1 5-3 mm)
SEWINGLENGTH 20mm-2O 0mm (CENTERKNIFE. 30mm-2 00mm)
MEMORY FOR
SEWINGLENGTH 6-KINDS (CAN BE SETIJPBY lmm UMT)
FLAP SEWING ACCEPTABLE UNACCEPTABLE
CYCLE SEWING SET UP WITHIN IO.KINDS FOLDING SYSTEM : DOUBLE
WELT . SINGLEWELT . MODIFIM SINGL
SHAPEOF WELT E WELT
IN CASEOF FLAP SEWING.DOUBLE WELT . SINGLE WELT ONLY
THREADS EXCLUSTVE USETIIREAD FOR AI.ITOMATTCMACHINE. HIGH SPUN#50
CENTER KNIFE UPPER
KNIFE DRIVING SYSTEM
TAB KNIFE CERAMICS- I PAIR
STACKER STANDARD : YS-2(PICK-UPSYSTEM)
OPTION:
YS-l (BAR SYSTEM) OPTION
CI.OTTI
FEEDING SYSI-EM s-PHASE.STEPPTNGMOTORDRIVING SYSTEM
CONTROLL SYSTEM MITSUBISHI SHEEKENCER
MOTOR 3-PHASE:200-240V:XL5
54-20lXC-FNf'-20-05
SINGLE
PHASE
:
100-120V
:
XC-FMF-
1
0-05/XL554-
1
0
ELEC1RICITY 3-PHASE : 2 OOV-24 0V . SINGLEPHASE : I 0 0V- 1 2 0 V
EI-ECTRIC CONST'IVIPI]ON 0. 75VA
AIR PRESSIIRE 0. 5-0. 6MPa
AIR CONSUMPTION 1ONL/min
DIMENSION (mm) W7
10xl-l32OxHl22O
WEIGHT 195KG
PRODI'CTION CAPACTTY
(pieace/8hours) WITHOLIT
FLAPSEWING
: 1,950.WTIH FLAP SEWNG : 1,5OO.
SLANTSEWING
WTIH FLAP:1,560
SI,A.NTSEWING
WTIHOLIT
FLAP:1.200
(3)

3I PREPARATIOI\T AI\ID AT:TENT:rIOI\T
(1)
3-1
a)
b)
c,l
STACKER
FOOTPEDAL
. INSTALLATION OF MACHINE, FOOTPEDAL AND STACKER
FIX TT{E
MACHINE-BODY
Thecastershasbeen
equipped
with machine-body
for easy-transportation,
sotransport
themachine
to theinstallingplace,
thentakedownthe lock-lever
@ of thecaster
O andlock it. .
INSTALLATION OFFOOT PEDAL
Connect
with 2 pcs.
connector
of machine
sideconnector
(6). This pedal
is canbe installed
aryour
convenient
working
position.
INSTALLATION OF STACKER
Remove
left sidecover. Remove
rwo hexagonal
bolts(M8) locatedatdown of left sideof machine
@ (from operator
side)andfit thestacker
with machine
bodyby theabove
rwo hexagon
al bolts.
Then,connect
theah hosewith the manifold @ . ena connect
with electromagnetic
vaiveto the
connector
No. (30)(31)(32)(not
use
(32)by
stacker)
fromwiringduct
@ of main
body's
lef side.
Then,make sure
thatthe armof stackershould
not betouchedwith anyother whenif you operated
andfixit goodposition.
CONNECTION OF ELECTRICPOWERSOI.'RSE
Connect
the electricwire from thepowerstitchbox of machinefront sideto the
electricpowersource.
Fourcorewire for threephase, and three
corewire for singlephase.
Note : Boththreephase
andsinglephase
, green
wire is for earth,which shouldbeconnected
to rhe
$ound.
AIR CONNECTING
Connect
to air valve@ those
joint lt4).
Supplypressure
morerhan
0.6 Mpa (6 kgs/cm2)all thetimes.
This machinewasalreadyadjusted
at 5 Mpa (5 kgs/cm2)
by thepressure
adjusting valve.
(4\
d)
(2)13y
e)