Moeller EU5C-SWD-PF1-1 User manual

SmartWire-Darwin
Units
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Issued by: Moeller GmbH
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D-53115 Bonn
© 2002 by Moeller GmbH
Subject to alteration
AWB2723-1613en xx/xx/XBS 02/09
Printed in the Federal Republic of Germany (0x/02)
Article No.: xxxxxx
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Rückentext
Hardware and Engineering
02/09 AWB2723-1613en
A
Rückenbreite bis 10 mm (1 Blatt = 0,106 mm für XBS Digitaldruck)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

All brand and product names are trademarks or registered
trademarks of the owner concerned.
1st published 2009, edition date 02/09
© 2009 by Moeller GmbH, 53105 Bonn
Author: Heribert Einwag, Mike Edelmann
Editor: René Wiegand
Translator: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH Safety instructions
Danger!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

1
02/09 AWB2723-1613en
About this Manual 5
Overview of the SmartWire-Darwin System 5
Additional device manuals 5
Target group 5
Reading conventions 6
1PowerModule
EU5C-SWD-PF1-1,
EU5C-SWD-PF2-1 7
Introduction 7
EU5C-SWD-PF1-1 7
– Layout 7
– Engineering 8
– Installation 9
– Diagnostics 10
EU5C-SWD-PF2-1 11
– Layout 11
– Engineering 12
– Installation 13
– Diagnostics 14
2 I/O Modules
EU5E-SWD-8DX
EU5E-SWD-4D4D
EU5E-SWD-4D2R 15
Introduction 15
Layout 16
– EU5E-SWD-8DX 16
– EU5E-SWD-4D4D 17
– EU5E-SWD-4D2R 18
Engineering 19
Installation 20
Commissioning 22
Exchange of Modules 22
Device status 23
Programming 24
Contents

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02/09 AWB2723-1613en
– EU5E-SWD-8DX 24
– EU5E-SWD-4D4D 26
– EU5E-SWD-4D2R 28
3 Switching on Contactors
DIL-SWD-32-001, DIL-SWD-32-002 31
Introduction 31
Layout 31
Engineering 33
– DOL Starters 36
– Reversing starters 39
– Safety-related applications 44
– Feedback circuit 47
– Measures for higher safety categories 47
– Application for EN ISO13849-1 and EN 62061 50
– Applications in North America 50
Installation 52
Commissioning 54
Exchange of Modules 55
Device status 55
Programming 56
– DIL-SWD-32-001 56
– DIL-SWD-32-002 58
4 Control Circuit Devices
M22-SWD… 61
Introduction 61
M22-SWD front fixing 62
– Layout 62
Engineering 63
Installation 67
Commissioning 68
Exchange of Modules 68
Device status 69
Programming 70
– M22-SWD-K11 70
– M22-SWD-K22 72
– M22-SWD-LED-(W/B/G/R) 74
– M22-SWD-K11LED-(W/B/G/R) 76

Contents
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02/09 AWB2723-1613en
– M22-SWD-K22LED-(W/B/G/R) 78
– M22-SWD base fixing 80
Layout 80
Engineering 81
– Connection of the round cable
to the cable gland 81
– Connection of the round cable
via a plug connection 82
Installation 87
Commissioning 90
Exchange of Modules 90
Device status 91
Programming 92
– M22-SWD-KC11 92
– M22-SWD-KC22 94
– M22-SWD-LEDC-(W/B/G/R) 96
– M22-SWD-K11LEDC-(W/B/G/R) 98
– M22-SWD-K22LEDC-(W/B/G/R) 100
Appendix 103
Maximum current consumption 103
– Current consumption 15-V-SWD
supply voltage 103
– Power consumption/current
consumption 24-V-SWD control voltage UAUX 104
Technical data 105
– Gateways, Power Feeder Modules 105
– I/O modules 110
– M22-SWD connections 114
– Network termination, switch cabinet
leadthroughs 118
– Enclosure bushings plug, socket 120
– Coupling, plug 121
– DIL contactor modules 122
Index 125

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5
02/09 AWB2723-1613en
About this Manual
Overview of the
SmartWire-Darwin System
The SmartWire-Darwin connection system is an intelligent
bus system and makes possible the reliable and easy
connection of switching devices, control circuit devices and
I/O components with overriding bus systems. The
components that are connected with the SmartWire-Darwin
system are linked, e.g. to PROFIBUS-DP or CANopen
communication networks via gateways.
Up to 99 slaves can be connected to form a network by
means of the SmartWire-Darwin system. The slaves can be
either SmartWire-Darwin modules for DILM, SmartWire-
Darwin I/O modules or SmartWire-Darwin RMQ modules.
The electrical connection is effected via a special 8-pole
connecting lead and the relevant plugs.
Additional device manuals Further information concerning the SmartWire-Darwin can
be found in the manuals:
• AWB2723-1612 "SmartWire-Darwin Gateways“
• AWB2723-1617 “SmartWire-Darwin System Manual”
• AWB2725-1425 “XIOC Signal Modules (DP Diagnostics)”
The manuals are available for download on the Internet as
PDF files. They can be quickly located at
http://www.moeller.net/de/support by entering the
document number as the search term.
Target group This manual is intended for automation technicians and
engineers. Detailed knowledge of the field bus used is
presumed. In addition you should be familiar with the
handling of the SmartWire-Darwin system.

About this Manual
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02/09 AWB2723-1613en
Reading conventions Symbols used in this manual have the following meanings:
XIndicates instructions to be followed.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
hCaution!
warns of the risk of material damage.
iWarning!
warns of the possibility of serious damage and slight
injury.
jDanger!
warns of the possibility of serious damage and slight injury
or death.
hDraws your attention to interesting tips and
supplementary information.

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02/09 AWB2723-1613en
1 Power Module
EU5C-SWD-PF1-1,
EU5C-SWD-PF2-1
Introduction The SmartWire-Darwin power modules EU5C-SWD-PF1-1
and EU5C-SWD-PF2-1 are for the purpose of looping back
the slave power supply in the SmartWire-Darwin network.
EU5C-SWD-PF1-1 Layout
Connections/power supply
Figure 1: Connections of the EU5C-SWD-PF1-1 module
aContactors power supply AUX
bSWD Out
cSWD In
a
b
c

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
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02/09 AWB2723-1613en
The SmartWire-Darwin power module EU5C-SWD-PF1 loops
the 24 V DC contactor voltage back into the SmartWire-
Darwin cable.
The looped back 24 V DC voltage is not electrically isolated
from the 24 V DC supply voltage (AUX) of the module. There
is voltage reversal and EMC protection.
Voltage dips are not buffered.
The subassembly does not need a diagnostics LED and no
diagnostics information of its own is sent on the SmartWire-
Darwin network. A fault in the 24 V supply voltage is
therefore ascertainable only via the missing voltage of the
downstream contactors.
Engineering
Area of application of the SmartWire-Darwin power
module EU5C-SWD-PF1-1
• The supply for the contactors installed in the SmartWire
Darwin network is no longer sufficient (power
consumption of the contactors > 72 W / 3 A).
• A selective emergency shutdown of individual contactor
groups or motor starter groups is required (asection
"Safety-related applications", page 44)
hWith a SmartWire Darwin power module a second
connection for the contactor coil control voltage can be
made at another position in the SmartWire Darwin
network.

EU5C-SWD-PF1-1
9
02/09 AWB2723-1613en
Installation
The SmartWire-Darwin power module EU5C-SWD-PF1 is
envisaged for mounting on a top hat rail.
XMount the module on the top hat rail.
XConnect the 24 V DC voltage to the terminals AUX on the
front of the module.
XConnect the 8-pole SmartWire-Darwin cable to the SWD In
socket. The continuation to the next SmartWire-Darwin
module is from the SWD Out socket.
The terminals are suitable for cables AWG24 to AWG16 and
flexible conductors with a cross section of 0.5 to 1.5 mm2.
Figure 2: Terminal capacity
• fine wire, cross-section 0.25 mm² to 1.5 mm², with the
ferrule (minimum length 8 mm)
• Solid: 0.14 mm² to 1.5 mm²
3A3A 3A
24 V DC
0 V
hInformation on the cable protection is provided on
page 14

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
10
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Diagnostics
The device does not report a diagnosis

EU5C-SWD-PF2-1
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02/09 AWB2723-1613en
EU5C-SWD-PF2-1 Layout
Connections/power supply
Figure 3: Connections of the EU5C-SWD-PF2-1 module
aSmartWire Darwin slave supply
bPOW slave supply display
cContactors power supply AUX
dSWD Out
eSWD In
The SmartWire-Darwin power module EU5C-SWD-PF2 loops
the 24 V DC contactor voltage and the 15 V slave supply
back into the SmartWire-Darwin cable.
The SmartWire-Darwin cable is looped from the SmartWire-
Darwin in-connection through to the SmartWire-Darwin out-
connection. Only the 24 V DC contactor voltage and the 15
V DC slave supply are isolated and looped back in via the
SmartWire-Darwin out-connection.
d
c
b
a
e

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
12
02/09 AWB2723-1613en
The 24 V DC contactor supply is not electrically isolated from
the 24 V DC supply of the power module, i.e. the 24 V DC
voltage is looped back in. There is voltage reversal and EMC
protection. Voltage dips are not buffered.
The 15 V DC slave supply is electrically isolated from the 24
V DC contactor voltage. Voltage dips are buffered up to at
least 10 ms. There is voltage reversal and EMC protection.
The subassembly contains an LED for indication of the 15 V
DC slave supply.
The 24 V DC contactor voltage that is looped back in is not
electrically isolated from the 24 V D supply voltage (AUX) of
the module. There is voltage reversal and EMC protection.
Engineering
Area of application of the SmartWire-Darwin power
module EU5C-SWD-PF2-1
• The supply for the slaves installed in the SmartWire
Darwin network is no longer sufficient (power
consumption > 0.7 A).
• The supply for the contactors installed in the SmartWire
Darwin network is no longer sufficient (power
consumption of the contactors > 72 W / 3 A).
• A selective emergency shutdown of individual contactor
groups or motor starter groups is required (asection
"Safety-related applications", page 44).
hWith a SmartWire Darwin power module a second
connection for the contactor coil control voltage can be
made at another position in the SmartWire Darwin
network.

EU5C-SWD-PF2-1
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Installation
The SmartWire-Darwin power module EUSC-SWD PF2 is
envisaged for mounting on a top hat rail.
XMount the module on the top hat rail.
XConnect the 24 V DC voltage to the terminals POW on the
front of the module.
XIf necessary, reconnect the 24 V DC voltage for the
contactor coils to the terminals AUX.
XConnect the 8-pole SmartWire-Darwin cable to the SWD In
socket. The continuation to the next SmartWire-Darwin
module is from the SWD Out socket.
The connection terminals are suitable for cables AWG24 to
AWG16. and flexible cables with a cross section of 0.5 mm2
to 1.5 mm2.
Figure 4: Terminal capacity
• fine wire, cross-section 0.25 mm² to 1.5 mm², with the
ferrule (minimum length 8 mm.)
• Solid: 0.14 mm² to 1.5 mm²
3A3A 3A
24 V DC
0 V

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
14
02/09 AWB2723-1613en
Cable protection
XOn the SWD gateway connect the POW and AUX supply
voltages via separate miniature circuit-breakers or fuses:
• Miniature circuit-breaker 24 V DC for POW
– Line protection in accordance with DIN VDE 0641
Part 11,
IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A;
tripping characteristics C or
– Fuse 3 A, utilisation class gL/gG
– Cable protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics C or
–Fuse2A
• Miniature circuit-breaker 24 V DC for AUX
– Cable protection in accordance with DIN VDE 0641
Part 11,
IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; tripping characteristic Zor
– Fuse 3 A, utilisation class gL/gG
– Cable protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics Z or
–Fuse2A
Diagnostics
The device does not report a diagnosis

15
02/09 AWB2723-1613en
2 I/O Modules
EU5E-SWD-8DX
EU5E-SWD-4D4D
EU5E-SWD-4D2R
Introduction The SmartWire-Darwin input/output modules (abbreviated:
I/O modules) are used for the connection of other sensor and
actuator devices. These can be, for example, auxiliary
switches of additional switching devices that have
integrated SmartWire-Darwin technology. The modules are
placed in the immediate vicinity of the sensors/actuators,
due to which the remaining wiring is markedly reduced.
Diverse modules with digital inputs and outputs in the form
of transistors and relays are available.

I/O Modules EU5E-SWD-8DX
EU5E-SWD-4D4D EU5E-SWD-
4D2R
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Layout EU5E-SWD-8DX
Figure 5: Connections of the modules EU5E-SWD-8DX
aSmartWire-Darwin cable with external device plug
bSmartWire-Darwin status LED
cStatus LEDs of the inputs
dI0 - I7 (inputs)
e0-V connection
The SmartWire-Darwin I/O module EU5E-SWD-8DX provides
eight digital inputs I0 to I7 with the help of which diverse
sensors can be integrated into the SmartWire-Darwin
network.
The status of the inputs is indicated with the help of LEDs.
The network status of the module is also signalled via an
LED.
a
b
c
d
e