MTD 111-093R000 User manual

ASSEMBLY
•
OPERATION
•
MAINTENANCE
•
PARTS
ri
(Model
093R
Shown)
20
"
MULCHING
ROTARY
MOWER
Model
Numbers
111-093R000
111-094R000
111-095R000
111-096R000
111-098R000
Important:
Read
Safety
Rules
and
Instructions
Carefully
WARNING:
This
unit
is
equipped
with
an
internai
combustion
engine
and
shouid
not
be
used
on
or
near
any
unimproved
forest-covered,
brush-covered
or
grass-covered
land
unless
the
engine’s
exhaust
system
is
equipped
with
a
spark
arrester
meeting
applicable
local
or
state
laws
(if
any).
If
a
spark
arrester
is
used,
it
should
be
maintained
in
effective
working
order
by
the
operator.
In
the
State
of
California
the
above
is
required
by
law
(Section
4442
of
the
California
Public
Resources
Code).
Other
states
may
have
similar
laws.
Federal
laws
apply
on
federal
lands.
A
spark
arrester
for
the
muffler
is
available
through
your
nearest
engine
authorized
service
dealer
or
contact
the
service
department,
P.O.
Box
360900,
Cleveland,
Ohio
44136.
PRINTED
IN
U.S.A.
FORM
NO.
770-7427F

1
IMPORTANT
RULES
FOR
SAFE
OPERATION
A
THIS
SYMBOL
POINTS
OUT
IMPORTANT
SAFETY
INSTRl
ICTIONS
WHICH,
IF
NOT
FOLLOWED,
COULD
ENDANGER
THE
PERSONAL
SAFETY
AND/OR
PROPERTY
OF
YOURSELF
AND
OTHERS.
RE/D
AND
FOLLOW
ALL
INSTRUCTIONS
IN
THIS
MANUAL
BEFORE
ATTEMPTING
TO
OPERATE
YOUR
LAWN
MOWER.
FAILURE
TO
COMPLY
WITH
THESE
INSTRUCTIONS
MAY
RESULT
IN
PERSONAL
INJURY.
WHEN,
YOU
SEE
THIS
SYMBOL-
A
HEED
ITS
WARMNG.
JL
A
DANGER
Your
lawn
mower
was
built
to
be
operated
according
to
tbe
rules
for
safe
operation
in
this
manual.
As
with
any
type
of
power
equ
pment,
carelessness
or
error
on
the
part
of
the
operator
can
result
in
serious
injury.
If
you
violate
any
ol
these
rules,
you
may
cause
serious
injury
to
yourself
or
others.
TRAINING
k
1.
Read
this
owner’s
guide
carefully
in
its
entirety
before
attempting
%
to
assemble
or
operate
this
machine.
Be
compietely
f<
miliar
with
the
controls
and
the
proper
use
of
this
machine
befori
i
operating
it.
Keep
this
manual
in
a
safe
piace
for
future
and
regul<
r
reference
and
for
ordering
repiacement
parts.
2.
Your
rotary
mower
is
a
precision
piece
of
power
equi
)ment,
not
a
piaything.
Therefore,
exercise
extreme
caution
at
all
1
mes.
Your
unit
has
been
designed
to
perform
one
job:
to
mow
grass.
Do
not
use
it
for
any
other
purpose.
3.
Never
allow
children
under
14
years
old
to
operate
a
po\
isr
mower.
Children
14
years
old
and
over
should
only
operate
mi
iwer
under
close
parental
supervision.
Only
persons
well
acquainter
with
these
rules
of
safe
operation
should
be
allowed
to
use
yoi
ir
mower.
4.
Keep
the
area
of
operation
clear
of
all
persons,
partici
ilarly
small
children
and
pets.
Stop
engine
when
they
are
in
the
vicinity
of
your
mower
to
help
prevent
blade
contact
or
throwr
object
in¬
jury.
Although
the
area
of
operation
should
be
complei
ely
cleared
of
foreign
objects,
an
object
may
have
been
overlookei
I
and
could
be
accidently
thrown
by
the
mower
in
any
direction
and
cause
serious
personal
injury
to
the
operator
or
any
others
allowed
in
the
area.
PREPARATION
^1.
Thoroughly
inspect
the
area
where
the
equipment
is
io
be
used.
%
Remove
all
stones,
sticks,
wire,
bones
and
other
foreign
objects
which
could
be
picked
up
and
thrown
by
the
mower
ir
any
direc¬
tion
and
cause
serious
personal
injury
to
the
operator
oi
any
others
allowed
in
the
area.
Plan
your
mowing
pattern
to
avoi(
I
discharge
of
material
toward
roads,
sidewalks,
bystanders
anc
the
like.
2.
Always
wear
safety
glasses
or
eye
shields
during
operal
on
or
while
performing
an
adjustment
or
repair,
to
protect
eyes
fi
om
foreign
objects
that
may
be
thrown
from
the
machine
in
an
r
direction.
3.
Wear
sturdy,
rough-soled
work
shoes
and
close-fitting
slacks
and
shirts.
Shirts
and
pants
that
cover
the
arms
and
leg;
and
steel¬
toed
shoes
are
recommended.
Do
not
wear
loose
fitting
clothes
or
jewelry.
They
can
be
caught
in
moving
parts.
Ne
rer
operate
a
unit
in
bare
feet,
sandals,
or
sneakers.
4.
Before
working
with
gasoline,
extinguish
all
cigarettes,
(igars,
pipes
and
other
sources
of
ignition.
Check
the
fuel
level
bef
)re
starting
the
engine.
Gasoline
is
an
extremely
flammable
fuel
Do
not
fill
the
gasoline
tank
indoors,
while
the
engine
is
runni
ig,
or
until
engine
has
been
allowed
to
cool
for
at
least
two
m
nutes
after
running.
Replace
gasoline
cap
securely
and
wipe
off
any
spilled
gasoline
before
starting
the
engine
as
it
may
cause
a
fire
or
explosion.
5.
Disengage
the
self-propelled
mechanism
or
drive
clul
ch
on
units
so
equipped
before
starting
the
engine.
6.
The
blade
control
handle
is
a
safety
device.
Never
attem
)t
to
bypass
its
operation.
Doing
so
makes
the
safety
device
inof
erative
and
may
result
in
personal
injury
through
contact
with
he
rotating
blade.
The
blade
control
handle
must
operate
easily
ir
both
direc¬
tions
and
automatically
return
to
the
disengaged
pos
tition
when
released.
7.
Never
attempt
to
make
a
wheel
or
cutting
height
adjus
tment
while
the
engine
is
running.
8.
Never
operate
the
mower
in
wet
grass.
Always
be
s
ure
of
your
footing.
A
slip
and
fall
can
cause
serious
personal
i
ijury.
Keep
a
firm
hold
on
the
handle
and
walk,
never
run.
Mow
onl
/
in
daylight
or
in
good
artificial
light.
9.
F
or
your
safety,
use
the
slope
gauge
included
as
part
of
this
manual
to
measure
slopes
before
operating
this
unit
on
a
sloped
or
hilly
area.
If
the
slope
is
greater
than
15°
as
shown
on
the
slope
gauge,
do
not
operate
this
unit
on
that
area
or
serious
injury
could
result.
OPERATION
k
1.
Do
not
change
the
engine
governor
settings
or
overspeed
the
%
engine.
Excessive
engine
speeds
are
dangerous.
2.
Do
not
put
hands
or
feet
near
or
under
rotating
parts.
Keep
clear
of
the
discharge
opening
at
all
times
as
the
rotating
blade
can
cause
injury.
3.
Stop
the
blade
when
crossing
gravel
drives,
walks
or
roads.
4.
After
striking
a
foreign
object,
stop
the
engine,
remove
the
wire
from
the
spark
plug,
and
thoroughly
inspect
the
mower
for
any
damage.
Repair
the
damage
before
restarting
and
operating
the
mower.
5.
If
the
equipment
should
start
to
vibrate
abnormally,
stop
the
engine
and
check
immediately
for
the
cause.
Vibration
is
generally
a
warn¬
ing
of
trouble.
6.
Shut
the
engine
off
and
wait
until
the
blade
comes
to
a
complete
stop
before
removing
the
grass
catcher
or
unclogging
the
chu*'.
The
cutting
blade
continues
to
rotate
for
a
few
seconds
after
engine
is
shut
off.
Never
place
any
part
of
the
body
in
the
blau-
area
until
you
are
sure
the
blade
has
stopped
rotating.
7.
Before
cleaning,
repairing
or
inspecting,
make
certain
the
blade
and
all
moving
parts
have
stopped.
Disconnect
the
spark
plug
wire,
and
keep
the
wire
away
from
the
spark
plug
to
prevent
accidental
starting.
8.
Do
not
run
the
engine
indoors.
9.
Never
cut
grass
by
pulling
mower
toward
you.
Mow
across
the
face
of
slopes,
never
up-and-down.
Exercise
extreme
caution
when
changing
direction
on
slopes.
Do
not
mow
excessively
steep
slopes;
Always
be
sure
of
your
footing.
A
slip
and
fall
can
cause
serious
personal
injury.
10.
Never
operate
mower
without
proper
guards,
plates
or
other
safety
protective
devices
in
place.
11.
Muffler
and
engine
become
hot
and
can
cause
a
burn.
Do
not
touch.
MAINTENANCE
AND
STORAGE
3.
Check
the
blade
and
engine
mounting
bolts
at
frequent
intervals
for
proper
tightness.
Also
visually
inspect
blade
for
damage
(e.g.
bent,
cracked).
Replace
with
blade
which
meets
original
equip¬
ment
specifications.
Keep
all
nuts,
bolts,
and
screws
tight
to
be
sure
the
equipment
is
in
safe
working
condition.
Never
store
the
mower
with
gasoline
in
the
tank
or
gas
containers
inside
of
a
building
where
fumes
may
reach
an
open
flame
or
spark
(e.g.
gas
hot
water
heater).
Allow
the
engine
to
cool
before
stor¬
ing
in
any
enclosure.
To
reduce
fire
hazard,
keep
the
engine
free
of
grass,
leaves
ar'
excessive
oil.
5.
Check
the
grass
catcher
bag
frequently
for
wear
or
deteriorati^
Replace
a
worn
or
damaged
bag
immediately.
For
safety
protec¬
tion,
replace
only
with
new
bag
meeting
original
equipment
specifications.
2

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T
T
3
Do
not
mow
on
inclines
with
a
slope
in
excess
of
15
degrees
(a
rise
of
approximately
2
V
2
feet
every
10
feet).
A
riding
mower
could
overturn
and
cause
serious
injury.
If
operating
a
walk-behind
mower
on
such
a
slope,
it
is
extremely
difficult
to
maintain
your
footing
and
you
could
slip,
resulting
in
serious
injury.
Operate
RIDING
mowers
up
and
down
slopes,
never
across
the
face
of
slopes.
Operate
WALK-BEHIND
mowers
across
the
face
of
slopes,
never
up
and
down
slopes.

I
CONTENTS
OF
HARDWARE
PACK/PARTS
IDENTIFICATION
Remove
this
sheet
from
your
owner’s
manual
£
nd
lay
the
hardware
on
the
illustration
for
identification
purposes.
After
assembly,
keep
the
Slope
Gauge
which
is
on
the
reverse
side
of
this
sheet
for
future
use.
(Hardware
pack
may
contain
extra
items
which
are
not
used
on
your
unit.
Part
numbers
are
shown
in
parentheses.)
INCHES
Cut
This
Line

ASSEMBLY
INSTRUCTIONS
IMPORTANT:
This
unit
is
shipped
WITHOUT
GASOLINE
or
OIL.
After
assembly,
service
engine
with
gasoline
and
oil
as
instructed
in
the
separate
engine
manual
packed
with
your
unit.
NOTE:
Reference
to
right
or
left
hand
side
of
the
mower
is
observed
from
the
operating
position.
Refer
to
parts
identification
on
page
4
for
location
of
parts
when
assembling
the
mowen
Tools
Required
for
Assembly
(1)
Pair
of
Pliers
(1)
1/2"
Wrench
or
Adjustable
Wrench
(2)
7/16"
Wrenches
or
Adjustable
Wrenches
(1)
Flat
Bladed
Screwdriver
FIGURE
1.
Hole
In
Blade
Control
Handle
FIGURE
2.
UNPACKING
1.
Remove
the
lawn
mower
from
the
carton
by
open¬
ing
the
top
flaps
and
lifting
the
unit
out.
Be
careful
of
the
staples.
Make
certain
all
parts
and
literature
have
been
removed
from
the
carton
before
the
car¬
ton
is
discarded.
2.
Disconnect
and
ground
the
spark
plug
wire
against
the
engine.
3.
Stretch
out
all
control
cables
and
place
on
the
floor.
Be
careful
not
to
bend
or
kink
the
cables
at
any
time
during
assembly.
4.
Remove
page
four
from
this
manual
and
lay
the
contents
of
the
hardware
pack
on
the
illustration
for
identification.
ATTACHING
THE
LOWER
HANDLE
(Hardware
A)
1.
Attach
the
lower
handle
by
placing
the
bottom
holes
in
the
lower
handle
over
the
weld
pins
on
the
handle
mounting
brackets
extending
through
the
rear
of
the
deck.
2.
Using
a
pair
of
pliers,
squeeze
one
leg
of
the
lower
handle
against
the
handle
mounting
bracket.
In¬
sert
the
hairpin
clip
into
the
hole
in
the
weld
pin.
-See
figure
1.
Repeat
on
other
side.
ATTACHING
THE
UPPER
HANDLE
(Hardware
B)
1.
Place
the
upper
handle
in
position
over
the
lower
handle.
The
hole
in
the
side
of
the
blade
control
handle
(attached
to
the
upper
handle)
must
be
on
the
left
side.
2.
Secure
the
upper
handle
to
lower
handle
using
the
curved
head
bolts,
split
washers
and
hex
nuts
as
-shown
in
figure
2.
AHACHING
THE
THRDHLE
CDNTRDL
(Hardware
D)
The
throttle
control
is
attached
to
the
engine.
Attach
the
throttie
control
to
the
left
side
of
upper
handle
as
follows.
See
figure
2.
1.
Route
the
throttle
control
cable
inside
the
legs
and
beneath
the
upper
bar
of
the
lower
handle.
2.
Place
cable
bracket
against
left
side
of
upper
han¬
dle,
lining
up
the
hole
in
the
bracket
with
the
bot¬
tom
hole
in
upper
handle.
Place
1/4"
hex
bolt
through
cable
bracket
and
handle,
from
the
inside
to
the
outside.
3.
Place
throttle
control
on
the
hex
bolt
(outside
of
upper
handle),
with
the
throttle
lever
facing
up¬
ward.
Secure
with
spring
washer
(cupped
side
against
the
throttle
control)
and
hex
nut.
5

I
FIGURE
3.
ATTACHING
THE
BRAKE
CABLE
1.
The
brake
cable
is
attached
to
the
engine,
and
has
a
“Z”
fitting
on
the
loose
end.
Route
the
brake
cable
below
the
lower
handle.
Place
end
of
cable
through
the
hole
in
the
bracket
as
shown
in
figure
-3.
Be
careful
not
to
bend
or
kink
the
cable
at
any
time.
Push
the
plastic
fitting
until
it
locks
into
the
hole
in
the
bracket.
WARNING:
Brake
cable
must
be
as¬
sembled
as
shown
for
proper
blade
brake
operation.
2.
Hook
the
“Z”
end
of
the
brake
cable
into
the
hole
in
the
blade
control
handle
from
the
inside
to
the
outside
as
shown
in
figure
3.
SECURING
THE
CABLES
(Hardware
E)
Secure
all
cables
to
the
left
side
of
the
handle
as
follows.
WARNING:
When
attaching
the
control
cables,
the
cables
must
be
routed
to
avoid
contact
with
all
sharp
edges
and
hot
sur¬
faces
to
prevent
damage
to
the
cables,
which
will
render
the
controls
inoperative.
1.
Insert
posts
on
cable
ties
into
holes
provided
on
the
handles,
one
on
the
upper
handle
and
two
on
the
lower
handle.
The
holes
may
be
either
on
the
-inside
or
outside
of
the
handles.
See
figure
4A.
2.
Secure
the
cables
with
the
cable
ties.
See
figure
4B.
3.
Trim
excess
ends
of
cable
ties.
ATTACHING
THE
STARTER
ROPE
(Hardware
C)
1.
The
starter
rope
is
inside
the
top
of
the
engine.
Ad¬
ditional
rope
may
be
wound
around
the
starter
han¬
dle.
If
so,
unwind
the
rope
from
the
handle.
2.
With
the
spark
plug
wire
disconnected
and
grounded,
depress
the
blade
control
handle
and
pull
the
rope
out
of
the
engine.
3.
Place
the
rope
guide
around
the
starter
handle,
so
the
rope
guide
bends
downward
as
shown
in
figure
-5.
Insert
the
rope
guide
into
the
handle,
and
secure
with
hex
lock
nut.
FINAL
ASSEMBLY
OF
MOWER
1.
Place
hub
caps
in
position
against
the
inner
hub
of
the
wheel.
To
install
51
/
2
"
diameter
hub
caps,
press
firmly
around
the
center
portion
of
hub
cap
in
a
circular
motion,
similar
to
installing
a
lid
on
a
-round,
plastic
container.
See
figure
6.
The
hub
caps
are
flexible
and
will
snap
over
wheel
hubs.
NOTE:
It
may
be
helpful
to
place
the
hub
caps
in
hot
tap
water
for
several
minutes
to
make
them
pliable
before
installing,
especially
if
the
temperature
is
less
than
60°F.
2.
Make
certain
all
nuts
and
bolts
are
tightened
securely.
6

CONTROLS
FIGURE
7.
BLADE
CONTROL
HANDLE
A
WARNING:
This
control
mechanism
is
a
safety
device.
Never
attempt
to
bypass
its
operations.
The
blade
control
handle
is
located
on
the
upper
han¬
dle
of
the
mower.
See
figure
7.
The
blade
control
han¬
dle
must
be
depressed
in
order
to
operate
the
unit.
Release
the
blade
control
handle
to
stop
the
engine
and
blade.
A
WARNING:
The
blade
will
be
rotating
whenever
the
engine
is
running.
THROTTLE
CONTROL
The
throttle
control
is
located
on
the
side
of
the
upper
handle.
It
is
used
to
regulate
the
engine
speed.
A
WARNING:
The
throttle
control
cannot
be
used
to
stop
the
engine.
RECOIL
STARTER
The
recoil
starter
handle
is
attached
to
the
handle.
See
figure
7.
Stand
behind
the
unit
in
the
operating
posi¬
tion
to
start
the
unit.
OPERATION
Keep
hands
and
feet
away
from
the
mowing
deck.
See
figure
8.
The
operation
of
any
lawn
mower
can
result
in
foreign
objects
being
thrown
into
the
eyes,
which
can
resuit
in
severe
eye
damage.
Aiways
wear
safety
glasses
or
eye
shields.
We
recommend
wide
vision
safety
mask
for
over
spectacles
or
standard
safety
glasses.
NOTE:
For
shipping
purposes
your
mower
is
set
with
the
wheeis
in
a
iow
cutting
height
position.
For
best
resuits
raise
the
cutting
position
untii
it
is
determined
which
height
is
best
for
your
iawn.
See
cutting
height
adjustment
section.
GAS
AND
OIL
FILL-UP
Service
the
engine
with
gasoline
and
oii
as
instructed
in
the
separate
engine
manual
packed
with
your
mower.
Read
instructions
carefully.
A
WARNING:
Never
fill
fuel
tank
indoors,
with
engine
running
or
until
the
engine
has
been
allowed
to
cool
for
at
least
two
minutes
after
running.
TO
START
ENGINE
AND
ENGAGE
BLADE
1.
A
ttach
spark
plug
wire
to
spark
plug.
Make
certain
the
metal
loop
on
the
end
of
the
spark
plug
wire
(Inside
the
rubber
boot)
is
fastened
securely
over
the
metal
tip
on
the
spark
plug.
See
figure
9.
Metal
Loop
on
Spark
Plug
Wire
FIGURE
9.
2
.
Open
fuel
shut-off
valve
if
unit
is
so
equipped.
Refer
to
separate
engine
manual.
3.
Move
throttle
control
lever
all
the
way
forward.
4.
Tecumseh
engines
only:
Prime
engine
as
in¬
structed
in
the
separate
engine
manual
packed
with
your
unit.
5.
Standing
behind
the
unit,
depress
the
blade
con¬
trol
handle
and
hold
it
against
the
upper
handle
as
shown.
See
figure
10.
6
.
Grasp
the
recoil
starter
handle
and
pull
back
rapid¬
ly,
extending
rope
fully.
Return
it
slowly
to
the
rope
guide
bolt.
7.
After
engine
starts,
move
throttle
control
to
desired
engine
speed.
NOTE:
If
any
problems
are
encountered,
refer
to
the
Trouble
Shooting
Guide
on
page
11.
7

I
TO
STOP
ENGINE
AND
BLADE
1.
Release
the
blade
control
handle
to
stop
the
engine
and
blade.
WARNING:
The
blade
continues
to
rotate
for
a
few
seconds
after
the
engine
i
s
shut
off.
2.
Disconnect
the
spark
plug
wire
and
ground
it
against
the
engine
to
prevent
accidental
starting
while
equipment
is
unattended.
USING
YOUR
ROTARY
MOWER
Be
sure
that
lawn
is
clear
of
stones,
sticks,
wire,
c
r
other
objects
which
could
damage
lawn
mower
or
e
ngine.
Such
objects
could
be
accidently
thrown
by
the
newer
in
any
direction
and
cause
serious
personal
injury
to
the
operator
and
others.
For
the
best
results,
do
not
cut
wet
grass
bee
luse
it
tends
to
stick
to
the
underside
of
the
mower,
pi
event¬
ing
proper
mulching
of
grass
clippings.
In
addition,
wet
grass
could
cause
you
to
slip
and
fall.
New
graso,
thick
grass
or
wet
grass
may
require
a
narrower
cut.
For
best
results,
cut
off
one-third
or
less
of
the
total
length
of
the
grass.
Lawn
should
be
cut
in
the
fall
as
long
as
there
is
growth.
This
mower
is
designed
to
be
operated
at
full
ihrottle
to
give
you
the
best
cut
and
do
the
most
effective
job
of
mulching.
A
WARNING:
If
you
strike
a
foreign
cibject,
stop
the
engine.
Remove
wire
from
spark
plug,
thoroughly
inspect
the
mower
1
or
any
damage,
and
repair
the
damage
before
restarting
and
operating
the
mower.
Exten¬
sive
vibration
of
the
mower
during
opera¬
tion
is
an
indication
of
damage.
Tf
e
unit
should
be
promptly
inspectec
and
repaired.
ADJUSTMENTS
WARNING:
Do
not
at
any
time
make
any
adjustment
to
lawn
mower
without
first
stopping
engine
and
disconnecting
spark
plug
wire.
CUTTING
HEIGHT
ADJUSTMENT
An
adjusting
plate
and
thumb
lever
at
each
wheel
posi¬
tion
provides
cutting
height
adjustment.
Each
adjusting
plate
has
nine
height
positions.
Height
of
cut
will
be
changed
when
the
thumb
lever
Is
moved
from
one
hole
to
another.
Simply
depress
the
lever
towards
wheel
and
move
wheel
and
lever
assembly
to
desired
position.
All
wheels
must
be
placed
In
the
same
relative
position.
See
figure
11.
FIGURE
11.
THROTTLE
CONTROL
ADJUSTMENT
If
the
throttle
control
requires
adjustment
or
has
been
replaced,
adjust
as
follows.
1.
Remove
the
screw
shown
in
figure
12.
Remove
the
cable
clamp
from
the
cable.
2.
Push
the
throttle
control
lever
on
the
handle
all
the
way
forward
to
CHOKE
or
START
position.
Make
certain
the
throttle
control
lever
remains
in
this
position.
3.
Push
the
control
lever
on
the
engine
as
far
toward
the
rear
of
the
engine
as
it
will
go.
Secure
the
cable
in
this
position
with
the
cable
clamp
and
screw.
Cable
FIGURE
12A.—Briggs
&
Stratton
Quantum
Engine
8

“Z”
End
of
Cable
FIGURE
12B.—Tecumseh
Premier
Engine
CARBURETOR
ADJUSTMENTS
A
WARNING:
If
any
adjustments
are
made
to
the
engine
whiie
the
engine
is
running
(e.g.
carburetor),
keep
clear
of
all
moving
parts.
Be
careful
of
heated
surfaces
and
muffler.
Minor
carburetor
adjustments
may
be
required
to
compensate
for
differences
in
fuel,
temperature,
altitude
and
load.
To
adjust
carburetor,
refer
to
the
separate
engine
manual
packed
with
your
mower.
NOTE:
A
dirty
air
cieaner
will
cause
an
engine
to
run
rough.
Be
certain
air
cleaner
is
clean
and
attached
to
the
carburetor
before
adjusting
carburetor.
Refer
to
the
separate
engine
manual.
LUBRICATION
WARNING:
Always
stop
engine
and
disconnect
spark
plug
wire
before
clean¬
ing,
lubricating
or
doing
any
kind
of
work
on
lawn
mower.
Blade
Control—
Lubricate
the
pivot
points
on
the
blade
control
handle
and
the
brake
cable
at
least
once
a
season
with
light
oil.
See
figure
13.
The
blade
control
must
operate
freely
in
both
directions.
FIGURE
13.
Wheels—
Mower
may
be
provided
with
ball
bearing
wheels.
Lubricate
at
least
once
a
season
with
light
oil.
Also,
if
the
wheels
are
removed
for
any
reason,
lubricate
the
surface
of
the
axle
bolt
and
the
inner
sur¬
face
of
the
wheel
with
light
oil.
A
4
oz.
plastic
bottle
of
light
oil
lubricant
is
available.
Order
part
number
737-0170.
Engine
oil
may
also
be
used.
Engine—
Follow
engine
manuai
for
lubrication
in¬
structions.
Throttle—
Periodically
lubricate
throttle
control
lever
and
throttle
wire
assembly
with
a
few
drops
of
light
oil
for
ease
of
operation.
MAINTENANCE
A
WARNING:
Be
sure
to
disconnect
and
ground
the
spark
plug
wire
before
per¬
forming
any
repairs
or
maintenance.
NOTE:
When
tipping
the
unit,
empty
the
fuel
tank
and
keep
engine
spark
plug
side
up.
TROUBLE
SHOOTING
Refer
to
page
11
of
this
manual
for
trouble
shooting
information.
CUTTING
BLADE
When
removing
the
cutting
blade
for
sharpening
or
replacement,
protect
hands
by
using
heavy
gloves
or
a
rag
to
grasp
the
cutting
blade.
Remove
the
bolt
and
bell
washer
which
hold
the
blade
and
adapter
to
the
engine
crankshaft.
Remove
the
blade
and
adapter
from
the
crankshaft.
If
the
blade
or
blade
adapter
needs
replacing,
remove
the
two
small
bolts,
lock
washers
and
nuts
which
hold
the
blade
to
the
adapter.
A
WARNING:
Periodically
inspect
the
blade
adapter
for
cracks,
especially
if
you
strike
a
foreign
object.
Replace
when
necessary.
When
sharpening
the
blade,
follow
the
original
angle
of
grind
as
a
guide.
It
is
extremely
important
that
each
cutting
edge
receives
an
equal
amount
of
grinding
to
prevent
an
unbalanced
blade.
An
unbalanced
blade
will
cause
excessive
vibration
when
rotating
at
high
speeds,
may
cause
damage
to
the
mower
and
could
break,
causing
personal
injury.
It
is
recommended
that
the
blade
always
be
removed
from
the
adapter
for
the
best
test
of
balance.
The
blade
can
be
tested
by
balancing
it
on
a
round
shaft
screwdriver.
Remove
metal
from
the
heavy
side
until
it
balances
evenly.
Before
reassembling
the
blade
and
the
blade
adapter
to
the
unit,
lubricate
the
engine
crankshaft
and
the
inner
9

surface
of
the
blade
adapter
with
light
oil.
Lubric
ating
the
bolt
holes,
bolts
and
inner
surface
of
the
nutu
with
light
oil
is
also
recommended.
A
4
oz.
plastic
bo:tle
of
light
oil
lubricant
is
available.
Order
part
number
737-0170.
Engine
oil
may
also
be
used.
When
replacing
the
blade,
be
sure
to
install
the
olade
with
the
side
of
the
blade
marked
“Bottom”
(o'
with
part
number)
facing
the
ground
when
the
mowe'
is
in
the
operating
position.
Blade
Mounting
Torque
Center
Bolt
and
Blade
Adapter
Bolts:
375
in.
lb.
min.,
450
in.
lb.
max.
To
insure
safe
operation
of
your
unit,
all
nuts
anc
bolts
must
be
checked
periodically
for
correct
tightn
3ss.
DECK
The
underside
of
the
mower
deck
should
be
cksaned
after
each
use
to
prevent
a
buildup
of
grass
clippings,
leaves,
dirt
or
other
matter.
If
this
debris
is
allov/ed
to
accumulate,
it
will
invite
rust
and
corrosion,
and
may
prevent
proper
mulching.
The
deck
may
be
cleaned
by
tilting
the
mower
and
scraping
clean
with
a
suitable
tool
(make
certain
the
spark
plug
wire
is
disconnected).
ENGINE
Refer
to
the
separate
engine
manual
for
engine
maintenance
instructions.
Maintain
engine
oil
as
instructed
in
the
separate
engine
manual
packed
with
your
unit.
Read
and
follow
instructions
carefully.
Service
air
cieaner
every
25
hours
under
norms
J
con¬
ditions.
Clean
every
few
hours
under
extremely
dusty
conditions.
Poor
engine
performance
and
fkoding
usually
indicates
that
the
air
cleaner
should
be
ser¬
viced.
To
service
the
air
cleaner,
refer
to
the
separate
engine
manual
packed
with
your
unit.
The
spark
plug
should
be
cleaned
and
the
gap
reset
once
a
season.
Spark
plug
replacement
is
rscorn-
mended
at
the
start
of
each
mowing
season;
check
engine
manual
for
correct
plug
type
anc
gap
specifications.
Clean
the
engine
regularly
with
a
cloth
or
brush
Keep
the
cooling
system
(blower
housing
area)
clean
:o
per¬
mit
proper
air
circulation
which
is
essential
to
ongine
performance
and
life.
Be
certain
to
remove
all
grass,
dirt
and
combustible
debris
from
muffler
area.
OFF-SEASON
STORAGE
The
following
steps
should
be
taken
to
prepare
lawn
mower
for
storage.
1.
Clean
and
lubricate
mower
thoroughly
as
de¬
scribed
in
the
lubrication
instructions.
2.
Refer
to
engine
manual
for
correct
engine
storage
instructions.
3.
Coat
mower’s
cutting
blade
with
chassis
grease
to
prevent
rusting.
4.
Store
mower
in
a
dry,
clean
area.
NOTE;
When
storing
any
type
of
power
equipment
in
an
unventiiated
or
metai
storage
shed,
care
shouid
be
taken
to
rust-proof
the
equipment.
Using
a
iight
oii
or
silicone,
coat
the
equipment,
especially
cables
and
all
moving
parts.
HANDLE
STORAGE
The
handle
may
be
placed
in
an
upright
position
for
storage.
Press
inward
on
the
bottom
of
the
lower
han¬
dle
and
push
forward.
The
handle
will
lock
in
this
position.
To
place
the
handle
in
the
operating
position,
remove
the
starter
rope
from
the
rope
guide
bolt.
Grasp
the
lower
handle
at
the
bottom,
press
inward
slightly
and
tip
the
handle
backward.
With
the
spark
plug
wire
disconnected
and
grounded,
depress
the
blade
con¬
trol
handle
and
pull
the
starter
rope
out
from
the
engine.
Slip
the
starter
rope
into
the
rope
guide
bolt.
10

TROUBLE
SHOOTING
GUIDE
Trouble
Possible
Cause(s)
Corrective
Action
Engine
fails
to
start
1.
Blade
control
handle
disengaged.
2.
Spark
plug
wire
disconnected.
3.
Throttle
control
lever
not
in
CHOKE
or
START
position.
4.
Fuel
shut-off
valve
closed
(if
so
equipped).
5.
Fuel
tank
empty,
or
stale
fuel.
6.
Blocked
fuel
line.
7.
Faulty
spark
plug.
8.
Engine
flooded.
1.
Engage
blade
control
handle.
2.
Connect
wire
to
spark
plug.
3.
Move
throttle
lever
to
CHOKE
or
START
position.
4.
Open
fuel
shut-off
valve.
5.
Fill
tank
with
clean,
fresh
gasoline.
6.
Clean
fuel
line.
7.
Clean,
adjust
gap
or
replace.
8.
Remove
spark
plug,
dry
the
plug,
and
crank
engine
with
plug
removed
and
throttle
in
off
position.
Replace
spark
plug,
connect
wire
and
resume
starting
procedures.
Engine
runs
erratic
1.
Unit
running
in
CHOKE
or
START
position.
2.
Spark
plug
wire
loose.
3.
Blocked
fuel
line
or
stale
fuel.
4.
Vent
in
gas
cap
plugged.
5.
Water
or
dirt
in
fuel
system.
6.
Dirty
air
cleaner.
7.
Carburetor
out
of
adjustment.
1.
Move
throttle
lever
to
FAST
position.
2.
Connect
and
tighten
spark
plug
wire.
3.
Clean
fuel
line;
fill
tank
with
clean,
fresh
gasoline.
4.
Clear
vent.
5.
Drain
fuel
tank.
Refill
with
fresh
fuel.
6.
Clean
air
cleaner.t
7.
Adjust
carburetor.!
Engine
overheats
1.
Engine
oil
level
low.
2.
Air
flow
restricted.
3.
Carburetor
not
adjusted
properly.
1.
Fill
crankcase
with
proper
oil.
2.
Remove
blower
housing
and
clean.t
3.
Adjust
carburetor.t
Occasional
skip
(hesitates)
at
high
speed
1.
Spark
plug
gap
too
close.
2.
Carburetor
idle
mixture
adjustment
improperiy
set.
1.
Adjust
gap
to
.030".
2.
Adjust
carburetor.t
Idles
poorly
1.
Spark
plug
fouled,
faulty
or
gap
too
wide.
2.
Carburetor
improperly
adjusted.
3.
Dirty
air
cleaner.
1.
Reset
gap
to
.030"
or
replace
spark
plug.
2.
Adjust
carburetor.t
3.
Clean
air
cleaner.t
Excessive
vibration
1.
Cutting
blade
loose
or
unbalanced.
2.
Bent
cutting
biade.
1.
Tighten
blade
and
adapter.
Balance
blade.
2.
Replace
blade.
Mower
will
not
mulch
grass
1.
Engine
speed
too
low.
2.
Wet
grass.
3.
Excessively
high
grass.
4.
Dull
blade.
1.
Set
throttle
between
3/4
and
full
throttle.
2.
Do
not
mow
when
grass
is
wet;
wait
until
later
to
cut.
3.
Mow
once
at
a
high
cutting
height,
then
mow
again
at
desired
height
or
make
a
narrower
cutting
swath
(1/2
width).
4.
Sharpen
or
replace
blade.
Uneven
cut
1.
Wheels
not
positioned
correctly.
2.
Dull
blade.
1.
Place
all
four
wheels
in
same
height
position.
2.
Sharpen
or
replace
blade.
tRefer
to
separate
engine
manual
packed
with
your
unit.
Note:
For
repairs
beyond
the
minor
adjustments
listed
above,
contact
your
local
authorized
service
dealer.
11

Models
093R
through
This
instruction
manuai
covers
various
models,
and
all
specifications
shown
do
not
necessarily
apply
to
your
model.
Specifications
subject
to
change
without
notice
or
obligation.
ibXf
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SAjyiJE.
LooseM
Fotu>A«D.
/5
iv=
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jtiLl
KlirS
"ihffLB
SftnLK.
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uJrrrt
rtftf'MAE/t
ftm
<li_eAfcA»JC£..
••
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1
^
1
51
35^
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-3.

Models
093R
thru
098R
PARTS
LIST
FOR
MODEL
098R
MULCHING
ROTARY
MOWER
.<EF.
NO.
PART
NO.
CODE
DESCRIPTION
1
747-0748
731-1135
Control
Handle
Ass’y.
(Std.)
Control
Handle
Ass’y.
w/Plastic
3
17174
Cable
Brkt.
4
710-1216
Hex
Bolt
V4-20
x
1.875"
Lg.
5
736-0175
Spr.
Wash.
Va"
I.D.
6
712-0287
Hex
Nut
1/4-20
Thd.*
7
720-0226
Grip
(Optional)
8
749-0756A
Upper
Handle
10
710-1205
N
Rope
Guide
Bolt
11
736-0119
L-Wash.
5/16"
I.D.*
12
712-0267
Hex
Nut
5/16-18
Thd.*
13
710-0671
Curved
Carriage
Bolt
5/16-18
X
1.38"
Lg.
14
726-0240
Cable
Tie
15
749-0372B
Lower
Handle
16
714-0104
Hairpin
Cotter
17
17098
Hinge
Clip
18
731-0872
Rear
Flap
19
12935A
Handle
Bracket
Ass’y.—L.H.
20
12936A
Handle
Bracket
Ass’y.—R.H.
21
736-0356
Bell-Wash.
.39"
I.D.
x
1.38"
22
712-0798
Hex
Nut
3/8-16
Thd.*
23
*
*
Hub
Cap
(Optional)
24
*
*
Wheel
Bearings
29
682-0002
638/N
20"
Deck
Ass’y.
^30
753-0485
Blade
Adapter
Kit
(Splined)
J1
736-0453
Bell-Wash.
.46"
I.D.
[Ji
710-0757
Hex
Bolt
7/16-20
x
1.5"
Lg.
tModel
093R
&
095R
only.
ttModels
094R,
096R
&
098R
only.
REF.
NO.
PART
NO.
CODE
DESCRIPTION
33
742-0500
20"
Mulching
Blade
34
710-1055
Hex
Bolt
3/8-24
x
1"
Lg.
35
736-0169
L-Wash.
3/8"
I.D.*
36
712-0241
Hex
Nut
3/8-24
Thd.
37
712-0324
Hex
L-Nut
1/4-20
Thd.
39
—
Engine
44
735-0639
Spark
Plug
Boot
46
738-0102
Axle
Bolt
47
736-0105
Bell-Wash.
.400"
I.D.
x
.88"
48
738-0507B
Shid.
Bolt
.50"
Dia.
x
.357"
49
14832
Spring
Lever
Ass’y.
w/Knob
50
15262B
Pivot
Bar
51
15261A
Height
Adj.
Plate
52
Wheel
Ass’y.
Comp.
53
14578
14579
Height
Adj.
Ass’y.
Comp.—
R.F.
&
LR.
Height
Adj.
Ass’y.
Comp.—
L.F.
&
R.R.
54
746-0820
746-0834
Throttie
Control
Ass’y.tt
Throttle
Control
Ass’y.t
55
746-0553
746-0737
Control
Cable—36"
tt
Control
Cablet
57
710-0654A
Hex
L-Wash.
Hd.
Scr.
3/8-16
X
1.0"
Lg.
58
736-0232
Wave
Washer
.53"
I.D.
59
710-0603
Hex
Wash.
Hd.
B-Tap
Scr.
5/16-18
X
.5"
Lg.
‘For
faster
service
obtain
standard
nuts,
bolts
and
washers
locally.
If
these
items
cannot
be
obtained
locally,
order
by
part
number
and
size
as
shown
on
parts
list.
CODE;
N
notates
a
new
part
(not
previously
existing).
A
three
digit
number
is
the
color
code.
Specify
color
code
if
color
or
finish
is
important
when
ordering
parts,
[i.e.,
638
for
Red
Finish],
“Optional
Hub
Caps
RjLF.
23
Description
Part
No.
Gray
(for
“S”
Wave
Wheels)
Beige
(for
“S”
Wave
Wheels)
Black
{IV
2
"
Dia.)
731-0981A
731-0982A
720-0251
NOTE:
The
engine
is
not
under
warranty
by
the
mower
manufacturer.
..
If
repairs
or
service
is
needed
on
the
engine,
please
contact
your
nearest
author¬
ized
engine
service
outlet.
Check
the
“Yellow
Pages”
of
your
telephone
book
under
“Engines—Gasoline.”
Find
It
Fast
In
The
Yellow
Pages
••WHEEL
CHART
WHEELS
Wy
0
BEARINGS
WHEELS
WITH
BEARINGS
TREAD***
ASS’Y.
COMP.
TREAD***
ASS’Y.
COMP.
BEARINGS
Bar
734-1608
"S”
Wave
734-1513B
(Gray)
Ball
Brg.
V
2
"
I.D.—741-0180
(2
per
wheel)
Diamond
734-1655
“S”
Wave
734-1517B
(Beige)
Ball
Brg.
1
/
2
"
I.D.—741-0180
(2
per
wheel)
“S”
Wave
734-1512A
‘“Tread
Type:
Waffle
;
Rib
;
Bar
Wl
;
“T”
Tread
13
;
“S”
Wave
;
Diamond

NOTE:
The
use
of
any
accessory
on
this
Rotary
Mower
other
than
those
manufactured
by
the
mower
manufacturer
is
not
recommended.
WARNING:
To
reduce
the
risk
of
injury,
do
not
operate
mower
unless
rear
trailing
shield
is
in
its
proper
place.


I
REPLACEMENT
PARTS
P.O.
BOX
360900
CLEVELAND,
OHIO
44136
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4
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