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  9. MTD 130-400A User manual

MTD 130-400A User manual

ASSEMBLY
OPERATION
MAINTENANCE
PARTS
LIST
IMPORTANT:
Read
Safety
Rules
and
Instructions
MODEL
NUMBERS
130-400A
130-400-300
26
"
RIDING
MOWERS
PRINTED
IN
U.S.A.
FORM
NO.
770-0103
I
t
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♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
LIMITED
WARRANTY
For
one
year
from
the
date
of
original
retail
purchase,
MTD
PRODUCTS
INC
will
either
repair
or
replace,
at
its
option,
free
of
charge,
F.O.B.
factory
or
authorized
service
firm,
any
part
or
parts
found
to
be
defective
in
material
or
workmanship.
Transportation
charges
for
any
parts
submitted
for
replacement
under
this
warranty
must
be
paid
by
the
purchaser
unless
such
return
is
requested
by
MTD
PRODUCTS
INC.
This
warranty
will
not
apply
to
any
part
which
has
become
inoperative
due
to
misuse,
excessive
use,
accident,
neglect,
improper
maintenance,
alterations,
or
unless
the
unit
has
been
operated
and
maintained
in
accordance
with
the
instructions
furnished.
This
warranty
does
not
apply
to
the
engine,
motor,
battery,
battery
charger
or
component
parts
thereof.
Please
refer
to
the
applicable
manufacturer’s
warranty
on
these
items.
This
warranty
will
not
apply
where
the
unit
has
been
used
commercially.
Warranty
service
is
available
through
your
local
authorized
service
dealer
or
distributor.
If
you
do
not
know
the
dealer
or
distributor
in
your
area,
please
write
to
the
Customer
Service
Department
of
MTD.
The
return
of
a
complete
unit
will
not
be
accepted
by
the
factory
unless
prior
written
permission
has
been
extended
by
MTD.
This
warrany
gives
you
specific
legal
rights.
You
may
also
have
other
rights
which
vary
from
state
to
state.
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
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♦
♦
I
WARNING
^
TO
PURCHASERS
OF
INTERNAL
COMBUSTION
ENGINE
EQUIPPED
MACHINERY
OR
DEVICES
IN
THE
STATE
OF
CALIFORNIA
The
equipment
which
you
have
just
purchased
does
not
have
a
spark
arrester.
If
this
equipment
is
used
on
any
forest
covered
land,
brush
covered
land,
or
grass
covered
unimproved
land
in
the
State
of
California,
before
using
on
such
land,
the
California
law
requires
that
a
spark
arrester
be
provided.
In
addition,
spark
arrester
is
required
by
law
to
be
in
effective
working
order.
The
spark
arrester
must
be
attached
to
the
exhaust
system
and
comply
with
Section
4442
of
the
California
Public
Resources
Code.
2
■
^IMPORTANT
It
is
suggested
that
this
manual
be
read
in
its
entirety
before
attempting
to
assemble
or
operate.
Keep
this
manual
in
a
safe
place
for
future
reference
and
for
ordering
replacement
parts.
This
unit
is
shipped
WITHOUT
GASOLINE
or
OIL.
After
assembly,
see
operating
section
of
this
manual
for
proper
fuel
and
amount.
This
unit
is
a
precision
piece
of
power
equipment,
not
a
plaything.
Therefore
exercise
extreme
caution
at
all
times.
SAFE
OPERATION
PRACTICES
FOR
RIDING
VEHICLES
1.
Know
the
controls
and
how
to
stop
quickly—
READ
THE
OWNER’S
MANUAL.
2.
Do
not
allow
children
to
operate
vehicle.
Do
not
allow
adults
to
operate
it
without
proper
instruction.
Only
persons
well
acquainted
with
these
rules
of
safe
operation
should
be
allowed
to
use
your
mower.
3.
Do
not
carry
passengers
4.
Keep
the
area
of
operation
clear
of
all
per¬
sons,
particularly
small
children
and
pets.
Stop
engine
when
they
are
in
the
vicinity
of
your
mower.
Although
the
area
of
operation
should
be
completely
cleared
of
foreign
ob¬
jects,
a
small
object
may
have
been
over¬
looked
and
could
be
accidently
thrown
by
the
mower
in
any
direction.
5.
Clear
work
area
of
objects
which
might
be
picked
up
and
thrown
by
the
mower
in
any
direction.
6.
Disengage
all
attachment
clutches
and
shift
into
neutral
before
attempting
to
start
engine.
7.
Disengage
power
to
attachment(s)
and
stop
engine
before
leaving
operating
position.
8.
Disengage
power
to
attachment(s)
and
stop
engine
before
making
any
repairs
or
ad¬
justments.
Disconnect
the
spark
plug
wire
and
keep
the
wire
away
from
the
plug
to
pre¬
vent
accidental
starting.
9.
Before
attempting
to
unclog
the
mower
or
discharge
chute,
stop
the
engine
and
be
sure
the
blade(s)
have
stopped
completely.
Discon¬
nect
the
spark
plug
wire
and
keep
the
wire
away
from
the
plug
to
prevent
accidental
start¬
ing.
10.
Disengage
power
to
attachment(s)
when
transporting
or
not
in
use.
11.
Take
all
possible
precautions
when
leaving
vehicle
unattended
such
as
disengaging
power-take-off,
lowering
attachments,
shift¬
ing
into
neutral,
setting
parking
brake,
stop¬
ping
engine
and
removing
key.
12.
Do
not
stop
or
start
suddenly
when
going
uphill
or
downhill.
Mow
up
and
down
face
of
steep
slopes;
never
across
the
face.
13.
Reduce
speed
on
slopes
and
in
sharp
turns
to
prevent
tipping
or
loss
of
control.
Exercise
ex¬
treme
caution
when
changing
direction
on
slopes.
14.
Stay
alert
for
holes
in
terrain
and
other
hidden
hazards.
15.
Use
care
when
pulling
loads
or
using
heavy
equipment.
A.
Use
only
approved
drawbar
hitch
points.
B.
Limit
loads
to
those
you
can
safely
control.
C.
Do
not
turn
sharply.
Use
care
when
back-
g
ing.
D.
U
se
counterweight(s)
or
wheel
weights
when
suggested
in
owner’s
manual.
16.
Watch
out
for
traffic
when
crossing
or
near
roadways.
17.
When
using
any
attachments,
neverdirect
dis¬
charge
of
material
toward
bystanders
nor
allow
anyone
near
vehicle
while
in
operation.
18.
Handle
gasoline
with
care.
It
is
highly
flam¬
mable.
A.
Use
approved
gasoline
container.
B.
Never
remove
cap
or
add
gasoline
to
a
run¬
ning
or
hot
engine
or
fill
fuel
tank
indoors.
Wipe
up
spilled
gasoline.
C.
Open
doors
if
engine
is
run
in
garage.
Ex¬
haust
fumes
are
dangerous.
Do
not
run
engine
indoors.
19.
Keep
the
vehicle
and
attachments
in
good
operating
condition,
and
keep
safety
devices
in
place.
Use
guards
as
instructed
in
owner’s
manual.
20.
Keep
all
nuts,
bolts,
and
screws
tight
to
be
sure
the
equipment
is
in
safe
working
condi¬
tion.
21.
Never
store
the
equipment
with
gasoline
in
the
tank
inside
a
building
where
fumes
may
reach
an
open
flame
or
spark.
Allow
engine
to
cool
before
storing
in
any
enclosure.
22.
To
reduce
fire
hazard,
keep
engine
free
of
grass,
leaves
or
excessive
grease.
23.
The
vehicle
and
attachments
should
be
stop¬
ped
and
inspected
for
damage
after
striking
a
foreign
object.
The
damage
should
be
repaired
before
restarting
and
operating
the
equipment.
24.
Do
not
change
the
engine
governor
settings
or
overspeed
the
sngine.
25.
When
using
the
vehicle
with
mower,
proceed
as
follows:
(1)
Mow
only
in
daylight
or
in
good
artificial
light.
(2)
Never
make
a
cutting
height
adjustment
while
engine
is
running
if
operator
must
dismount
to
do
so.
(3)
Shut
the
engine
off
and
wait
until
the
blade
comes
to
a
complete
stop
before
removing
the
grass
catcher.
(4)
Check
blade
mounting
bolts
for
proper
tightness
at
frequent
intervals.
26.
Check
grass
catcher
bags
frequently
for
wear
or
deterioration.
For
safety
protection,
replace
only
with
new
bag
meeting
original
equipment
specifications.
27.
Look
behind
to
make
sure
the
area
is
clear
before
placing
the
transmission
in
reverse
and
backing
up.
1
INDEX
Limited
Warranty.
2
Safe
Operation
Practices.3
Assembly
Instructions.5
Controls.
^
Operating
Instructions.9
Maintenance
and
Adjustments.10
Beit
Removal.12
Lubrication.
1
4
Storage.14
Trouble
Shooting
Chart.15
Electrical
Diagram.16
Exploded
View
of
Transmission..17
Repair
Parts
for
Mower.
1
8
-23
Exploded
View
of
Differential.24
Parts
Information.Back
Cover
GRASS
CATCHER
Model
No.
190-015A
is
avail¬
able
as
optional
equipment
for
the
mowers
shown
in
this
manual.
I
WARNING
{
The
mower
should
not
be
operated
without
the
entire
grass
catcher
or
chute
deflector
in
place.
Under
normal
usage
bag
material
is
subject
to
wear,
and
should
be
checked
periodically.
Be
sure
any
replacement
bag
complies
with
the
mower
manufacturer’s
recommen¬
dations.
For
replacement
bags,
use
only
fac¬
tory
authorized
replacement
bag
No.
764-0121.
IMPORTANT
After
striking
a
foreign
object,
stop
the
engine.
Remove
wire
from
spark
plug,
thoroughly
inspect
the
mower
for
any
damage,
and
repair
the
dam¬
age
before
restarting
and
operating
the
mower.
4
steering
Wheel
Cover
Steering
Wheel
Cap
'Hex
Nut
'Belleville
Washer
Steering
Tube
Assembly
Hex
Screw
Hex
Nut
Steering
Shaft
Assembly
Speed
Nut
Flat
Washer
Upper
Hex
Bearing
Lower
Hex
Bearing
FIGURE
1.
STEERING
ASSEMBLY
ASSEMBLY
INSTRUCTIONS
Reference
to
right-hand
or
left-hand
side
of
machine
is
from
the
driver’s
seat
facing
forward.
STEERING
WHEEL
ASSEMBLY
(See
figures
1,
2
and
3)
NOTE
Due
to
vibration
during
shipment,
it
is
possible
that
the
steering
shaft
on
your
unit
may
have
dropped
to
a
position
where
alignment
of
parts
is
difficult.
This
must
be
kept
in
mind
during
the
assembly
operation.
1.
C
heck
the
upper
and
lower
hex
bearings.
Be
sure
they
are
seated
and
in
position.
See
figure
1.
2.
P
lace
your
hand
under
the
front
of
the
unit.
Push
up
on
the
steering
shaft
assembly.
3.
Hold
up
the
shaft
assembly.
Place
the
steer¬
ing
tube
assembly
on
the
shaft
and
start
the
_
hex
screw
through
the
hole.
See
figure
2.
4.
Fasten
the
tubihg
assembly
to
the
steering
shaft
assembly
with
hex
screw
and
hex
nut
provided.
FIGURE
2.
STEERING
TUBE
ASSEMBLY
5.
Place
two
speed
nuts
on
support
bracket
as
shown
in
figure
3.
6.
Place
the
cover
over
the
steering
tube
assem¬
bly.
Line
up
holes
in
cover
with
speed
nuts.
See
figure
3.
FIGURE
3.
5
7.
Secure
cover
to
support
bracket
with
two
truss
machine
screws
provided.
See
figure
4.
FIGURE
4.
Belleyllle
FIGURE
5.
STEERING
WHEEL
ASSEMBLY
8.
Piace
the
steering
wheel
on
the
tubing
assembly
and
fasten
with
belleville
washer
and
hex
nut.
See
figure
5.
_
9.
Again,
it
may
be
necessary
to
raise
the
steer¬
ing
shaft
assembly
in
order
to
put
the
hex
nut
on.
10.
Place
the
steering
wheel
cap
on
by
hand.
See
figure
5.
SEAT
ASSEMBLY
To
secure
seat
to
cover
assembly,
line
up
the
four
holes
in
bottom
of
seat
with
four
corresponding
holes
in
cover.
Then
insert
four
hex
screws
V4-20
x
V
2
'
'
long
up
through
holes,
tightening
with
an
ad¬
justable
wrench.
TIRE
PRESSURE
FOR
SHIPPING
PURPOSES,
THE
TIRES
ON
YOUR
UNIT
MAY
BE
OVER-INFLATED.
TIRE
PRESSURE
SHOULD
BE
REDUCED
BEFORE
UNIT
IS
PUT
IN¬
TO
OPERATION.
PRESSURE
SHOULD
BE
AP¬
PROXIMATELY
15
P.S.I.
EQUAL
TIRE
PRESSURE
SHOULD
BE
MAINTAINED
ON
ALL
TIRES.
MAX¬
IMUM
TIRE
PRESSURE
IS
30
P.S.I.
A
CAUTION
Installation
of
tire
to
rim:
1.
Lubricate
tire
beads
and
rim
flanges.
2.
Do
not
exceed
30
P.S.I.
when
seating
beads.
3.
Adjust
to
recommended
pres¬
sure
after
beads
are
sealed.
FIGURE
6.
CONTROLS
CONTROLS
(See
figures
6
and
9)
This
manual
should
be
read
in
its
entirety
before
you
operate
your
riding
mower.
The
more
you
know
and
understand
about
the
machine
and
its
operation,
the
better
job
it
will
do
for
you.
While
reading
the
manual,
compare
the
illustrations
with
your
mower
to
familiarize
yourself
with
the
loca¬
tions
of
various
controls,
lubrication
points,
at¬
tachments
and
adjustment
features.
Study
the
operating
instructions
and
safety
precautions
thoroughly
to
insure
proper
function¬
ing
of
your
mower
and
to
prevent
injury
to
yourself
and
others.
Be
sure
to
save
this
manual
for
future
reference.
THROTTLE
CONTROL
The
throttle
control
is
used
to
regulate
the
engine
speed
and
to
activate
the
choke
on
the
engine.
To
get
the
maximum
efficiency
on
cutting,
the
throt¬
tle
should
be
in
the
“FAST”
position
when
operat¬
ing
the
mower.
Pushing
the
throttle
all
the
way
for¬
ward,
past
“FAST”,
will
choke
the
engine.
IGNITION
KEY
Recoil
Model.
The
key
must
be
turned
to
the
“ON”
position
before
the
recoil
handle
is
pulled
to
start
the
engine.
Turn
the
key
to
the
left
(to
the
“OFF”
position)
to
stop
the
engine.
Remove
the
key
when
the
mower
is
not
in
use.
LIFT
AND
DISENGAGEMENT
LEVER
The
lift
and
disengagement
lever
is
used
to
raise
and
lower
the
cutting
deck,
set
the
cutting
height,
and
disengage
the
cutting
blades.
Move
the
lever
to
the
right
and
move
the
lever
all
the
way
back
and
lock
it
to
disengage
the
blades.
The
lever
may
be
set
in
any
one
of
the
five
cutting
height
positions.
INTERLOCKS
(Not
Shown)
An
interlock
safety
switch
is
located
on
the
clutch
pedal
and
the
lift
and
disengagement
lever.
The
clutch
pedal
must
be
depressed
and
locked.
The
lift
and
disengagement
lever
must
be
in
the
“STOP”
position
(all
the
way
back)
before
the
engine
can
be
started.
Failure
to
follow
these
in¬
structions
will
prevent
starting.
7
Ignition
GEAR
SHIFT
LEVER
The
gear
shift
lever
has
three
positions,
“FOR¬
WARD”,
“NEUTRAL”
and
“REVERSE.”
The
clutch
pedal
must
be
depressed
and
the
riding
mower
must
not
be
moving
when
shifting
gears.
Do
not
force
the
shift
lever.
Release
the
clutch
pedal
slightly
to
line
up
the
shifting
collar
in
the
transmission.
Then
try
to
shift
gears.
BRAKE
To
operate
the
brake,
depress
the
right
pedal
all
the
way.
To
lock
the
brake
in
park
position,
depress
the
right
pedal
all
the
way
and
lift
the
brake
lock.
Pedal
will
stay
in
the
depressed
posi¬
tion.
To
release
the
parking
brake,
depress
the
pedal.
Hood
Release
The
clutch
pedal
is
located
on
the
left
side.
When
pggoji
start
depressed,
it
disengages
the
engine
from
the
„
transmission.
It
can
be
held
in
the
disengaged
Brake
Lock
position
by
lifting
the
clutch
lock.
To
stop
the
Brake
Pedal
FIGURE
8.
CLUTCH
PEDAL
LOCK
Lift
Disengagement
Lever
/
Gear
Shift
Lever
Steering
Wheel
FIGURE
7.
BRAKE
PEDAL
LOCK
CLUTCH
PEDAL
Jhrottle
Control
Clutch
Lock
X,^CIutch
il
mower,
depress
the
clutch
and
brake
pedals.
See
figure
8.
FIGURE
9.
CONTROLS
8
OPERATING
INSTRUCTIONS
CAUTION
1.
KEEP
ALL
SHIELDS
&
GUARDS
IN
PLACE
2.
BEFORE
LEAVING
OPERATOR’S
POSITION:
SHIFT
CONTROLS
INTO
NEUTRAL
SET
PARKING
BRAKE
DISENGAGE
ATTACHMENT
DRIVE
SHUT
ENGINE
OFF
REMOVE
IGNITION
KEY
3.
WAIT
FOR
ALL
MOVEMENT
TO
STOP
BEFORE
SERVICING
MACHINE
4.
KEEP
PEOPLE
&
PETS
A
SAFE
DISTANCE
AWAY
FROM
MACHINE
CAUTION
DO
NOT
OPERATE
MOWER
UNLESS
GUARD
OR
ENTIRE
GRASS
CATCHER
IS
IN
ITS
PROPER
PLACE.
CAUTION
Parking
brake
must
be
disengaged
before
unit
is
put
into
motion.
Unit
is
equipped
with
separate
brake
and
clutch
pedals.
To
effi¬
ciently
stop,
is
necessary
to
dis¬
engage
the
clutch
when
applying
the
brakes.
STARTING
THE
ENGINE
1.
Be
sure
the
crankcase
is
filled
with
oil
as
recommended
in
the
engine
manual
and
put
regular
gasoline
in
the
gasoline
tank.
2.
Attach
the
wire
to
the
spark
plug.
3.
Depress
the
clutch
pedal
and
lock
it
down.
4.
Move
the
lift
and
disengagement
lever
back
to
the
disengaged
position
and
lock
it.
5.
Set
the
throttle
control
lever
in
the
“CHOKE”
position.
6.
T
urn
the
ignition
key
to
the
“ON”
position.
Twist
the
recoil
starter
handle
until
it
is
free
and
pull
it
with
a
quick
steady
motion.
After
the
engine
starts,
return
the
recoil
starter
han¬
dle.
Twist
it
until
it
locks.
See
figures
10
and
11
.
NOTE
If
these
instructions
are
not
fol¬
lowed,
the
engine
will
stop
running
when
the
clutch
or
blades
are
en¬
gaged.
Recoil
Handle
Bosition
FIGURE
10.
RECOIL
HANDLE
FIGURE
11.
RECOIL
HANDLE
9
I
Slowly
return
the
throttle
to
the
running
position
as
soon
as
the
engine
starts.
7.
To
stop,
turn
the
ignition
key
to
the
“OFF”
position.
Remove
the
key
when
the
rider
is
not
in
use.
PUTTING
THE
RIDING
MOWER
IN
MOTION
1.
Advance
the
throttle
control
from
%
to
full
throttle
to
prevent
strain
on
the
engine
and
to
operate
the
cutting
blades.
2.
Place
the
gear
shift
lever
in
either
the
“FOR¬
WARD”
or
“REVERSE”
position.
3.
Slowly
release
the
clutch
pedal.
4.
To
stop,
depress
the
clutch
and
the
brake
pedals.
5.
The
blades
can
be
engaged
either
while
mov¬
ing
or
while
standing
still.
Move
the
lift
and
disengagement
lever
forward
slowly
until
the
blades
are
running.
FIGURE
12.
THROTTLE
CONTROL
ADJUSTMENT
^
WARNING
{
If
any
adjustments
are
made
to
the
engine
while
the
engine
is
running
(e.g.
carburetor),
disengage
all
clutches
and
blades.
Keep
clear
of
all
moving
parts.
Be
careful
of
heat¬
ed
surfaces
and
muffler.
STOPPING
Engine—
Turn
the
ignition
key
to
the
left
to
the
“OFF”
position.
Rider—
D
epress
the
clutch
and
brake
pedals.
Blades—
P
ull
the
lift
and
disengagement
lever
all
the
way
back
and
lock
it.
MAINTENANCE
AND
ADJUSTMENTS
THROTTLE
CONTROL
To
Check
Operation:
1.
R
emove
air
cleaner.
2.
M
o
ve
throttle
control
lever
to
“CHOKE”
posi¬
tion.
The
carburetor
choke
should
be
closed.
3.
M
o
ve
throttle
control
lever
to
“STOP”
position.
Lever
should
make
good
contact
with
stop
switch.
To
Adjust:
See
figure
12.
Place
remote
control
lever
on
equipment
in
“FAST”
(high
speed)
position.
Lever
0
on
carburetor
should
be
just
touching
choke
arm
at
D.
To
adjust,
ioosen
casing
clamp
screw
A
on
blower
housing.
Move
control
casing
B
forward
or
backward
until
correct
position
is
ob¬
tained.
Tighten
screw
A.
Recheck
operation
of
controls
after
adjustment.
Replace
air
cleaner.
CARBURETOR
ADJUSTMENTS
See
figure
13.
Minor
carburetor
adjustment
may
be
required
to
compensate
for
differences
in
fuel,
temperature,
altitude
and
load.
Initial
Adjustment:
Turn
needle
valve
clockwise
to
close
it.
Then
open
2
turns.
This
initial
adjustment
will
permit
the
engine
to
be
started
and
warmed
up
before
mak¬
ing
final
adjustment.
Final
Adjustment:
With
engine
running
at
normal
operating
speed
(approximately
3000
RPM
without
load),
turn
nee¬
dle
valve
clockwise
until
engine
starts
to
lose
speed
(lean
mixture).
Then
slowly
turn
needle
valve
counterclockwise
past
the
point
of
smooth¬
est
operation,
until
engine
just
begins
to
run
unevenly.
This
mixture
will
give
best
performance
under
load.
10
To
check
adjustment,
move
engine
control
from
“SLOW”
to
“FAST”
speed.
If
engine
tends
to
stall
or
die
out,
it
usually
indicates
that
the
mixture
is
slightly
lean
and
it
may
be
necessary
to
open
the
needle
valve
slightly
to
provide
a
richer
mixture.
This
richer
mixture
may
cause
a
slight
uneven¬
ness
in
idling.
CHAIN
ADJUSTMENT
See
figure
14.
After
the
first
five
hours
of
operation
the
initial
slack
should
be
removed
from
the
chain.
The
chain
should
be
tight
enough
so
that
it
deflects
approximately
V
2
"
when
it
is
depressed
with
the
thumb.
To
Adjust:
The
adjusting
bolt
is
located
under
the
frame,
above
the
cutting
deck
on
the
right
side
of
the
mower.
Turn
the
adjusting
bolt
clockwise
with
an
open
end
wrench
until
the
chain
reaches
the
proper
ten¬
sion.
If
the
transmission
mounting
plate
will
not
slide
forward
to
adjust
the
chain
tension,
it
may
be
necessary
to
loosen
the
four
nuts
mounting
the
transmission
to
the
frame.
FIGURE
14.
CHAIN
ADJUSTMENT
Deck
was
removed
for
photograph¬
ing.
BRAKE
ADJUSTMENTS
See
figure
15.
The
brake
is
located
by
the
right
rear
wheel
inside
the
frame.
To
adjust
the
brake,
tighten
the
lock
nut
one-half
turn
and
then
test
the
brake.
FIGURE
15.
BRAKE
ADJUSTMENT
NOTE
Deck
was
removed
for
photograph¬
ing.
BLADES
^
WARNING
^
Disconnect
the
spark
plug
wire
and
remove
the
ignition
key
before
re¬
moving
the
blades.
Sharp
and
balanced
blades
are
essential
for
effi¬
cient
mowing
and
long
mower
and
engine
life.
When
sharpening
blades,
file
equal
amounts
of
11
1
metal
from
each
side.
The
blades
should
be
balanced
before
they
are
reinstalled.
An
unbalanc¬
ed
blade
will
cause
excessive
vibration
and
undue
wear
on
the
mower
and
the
engine.
When
reassembling,
all
parts
must
be
installed
in
the
proper
order
and
fastened
securely.
Remove
the
3/8"
bolt
and
lock
washer.
Pull
the
blade
and
adapter
off
the
mower
deck.
To
remove
the
adapter
from
the
blade,
remove
the
two
5/16"
bolts,
lock
washers
and
nuts.
See
figure
16.
MOWER
DECK
The
underside
of
the
mower
deck
should
be
clean¬
ed
after
each
period
of
use
as
grass
clippings,
leaves,
dirt
and
other
matter
will
accumulate.
This
accumulation
of
grass
clippings,
etc.,
is
undesirable
as
it
will
invite
rust
and
corrosion
and
may
cause
an
uneven
discharge
of
grass
clippings
at
the
next
mowing.
The
deck
may
be
cleaned
by
tilting
the
mower
on
its
front
wheels
until
the
frame
and
the
steering
wheel
supports
the
entire
unit.
Scrape
clean
with
a
suitable
tool
or
by
washing
with
a
stream
of
water
from
a
garden
hose.
Be
sure
to
disconnect
the
spark
plug
wire
and
ground
it
while
performing
this
maintenance.
To
insure
safe
operation,
ALL
nuts
and
bolts
must
be
checked
period¬
ically
for
correct
tightness.
PREPARING
FOR
BELT
REMOVAL
1.
To
prevent
gasoline
from
leaking
from
the
engine,
remove
the
fuel
tank
cap.
Place
a
piece
of
thin
plastic
over
the
neck
of
the
fuel
tank
and
screw
on
the
cap.
2.
Disconnect
the
spark
plug
wire
and
ground
it
against
the
engine.
BELT
REMOVAL
See
figures
17
through
21.
To
Remove
the
Deck
Belt
Step
1.
Put
the
lift
and
disengagement
lever
into
the
ENGAGED
position.
Step
2.
Remove
two
belt
keepers
at
the
engine
pulley.
See
figure
17.
Belt
■
Keepers
^
FIGURE
17.
REMOVAL
OF
BELT
KEEPERS
Step
3.
Remove
two
belt
keepers
at
the
deck
pulley
and
shoulder
bolt.
See
figures
18
and
19.
Step
4.
DISENGAGE
the
deck
and
unhook
the
belt
from
the
engine
pulley.
Step
5.
ENGAGE
the
deck
and
remove
the
belt.
To
Remove
the
Drive
Belt:
Step
1.
Remove
the
two
belt
keepers
at
the
engine
pulley.
DISENGAGE
tbe
deck
and
remove
the
belt.
Step
2.
ENGAGE
the
deck
and
unhook
the
deck
springs.
CAUTION
Deck
will
drop
when
last
bolt
is
re¬
moved
in
step
3.
12
NOTE
FIGURE
18.
REMOVAL
OF
DECK
BELT
KEEPERS
FIGURE
19.
SHOULDER
BOLT
REMOVAL
Step
3.
Remove
six
hex
screws,
nuts
and
lock
washers
holding
the
deck.
See
figure
20.
Step
4.
Remove
the
belt
guard
at
the
engine
puliey.
See
figure
21.
Step
5.
Remove
the
nut
and
lock
washers
at
the
idler
pulley.
See
figure
21.
Step
6.
Remove
the
hex
nut
and
lock
washer
at
the
transmission
puliey.
Remove
and
repiace
the
belt.
When
reassembling
the
transmis¬
sion
puiley,
place
hub
side
up.
FIGURE
20.
DECK
REMOVAL
H^x'Nut
and
Lockwa
af
Transmission
Pul
FIGURE
21.
ENGINE
BELT
GUARD
REMOVAL
13
1
LUBRICATION
see
figure
22
.
1.
Engine.
Maintain
the
engine
oii
according
to
the
engine
manuai.
2.
Bearings.
The
foiiowing
bearings
are
oil
im¬
pregnated
and
do
not
require
lubrication.
However,
their
normal
life
can
be
extended
by
lubricating
them
once
a
season
with
a
light,
non-detergent
oil.
a.
King
Pin
Bearings
(total
4
bearings)
b.
Rear
Axle
Bearings
(total
3
bearings)
c.
Front
Wheel
Bearings
(total
4
bearings)
3.
Throttle
Control
and
Cable.
Wipe
oiled
rag
along
entire
length
of
cable.
4.
Chain.
Wipe
oiled
rag
along
entire
length
of
chain.
NOTE
Under
extremely
dusty
conditions
do
not
oil
the
chain.
5.
Linkage.
Oil
all
deck
linkage
and
height
ad¬
justment
linkage.
6.
Transmission.
Lubricated
at
the
factory,
does
not
require
checking.
Lubricate
with
4
oz.
of
Lubriplate
No.
310
if
disassembled.
7.
Differential.
Lubricated
at
the
factory,
does
not
require
checking.
Lubricate
with
2
oz.
of
grease
High
Temp.
450°
F.
if
disassembled.
If
ordered
from
the
factory
use
Part
No.
737-0120.
8.
Steering.
Lubricate
at
least
once
a
season
with
oil.
OFF-SEASON
STORAGE
HII^note
Engines
to
be
stored
over
30
days
should
be
completely
drained
of
fuel
to
prevent
gum
deposits
form¬
ing
on
essential
carburetor
parts,
fuel
filters,
fuel
lines
and
tank.
1.
Remove
all
fuel
from
fuel
tank.
Run
the
engine
until
it
stops
from
lack
of
fuel.
The
small
amount
of
fuel
that
remains
in
the
sump
of
the
tank
should
then
be
removed
by
absorbing
it
with
a
clean,
dry
cloth.
2.
While
engine
is
still
warm,
drain
oil
from
crankcase.
Refill
with
fresh
oil.
3.
Remove
spark
plug,
pour
1
ounce
of
SAE
30
oil
into
cylinder
and
crank
slowly
to
distribute
oil.
To
prevent
accidental
starting,
DO
NOT
replace
the
spark
plug.
4.
Clean
dirt
and
chaff
from
cylinder,
cylinder
head
fins
and
blower
housing.
5.
Clean
all
grass
from
under
side
of
deck.
6.
Clean
the
air
filter.
7.
Place
blocks
under
frame
of
mower
so
that
the
wheels
are
off
the
ground.
8.
Cover
all
bare
metal
parts,
such
as
the
mow¬
ing
edge
of
the
blades,
with
grease
to
prevent
rusting.
FIGURE
22.
LUBRICATION
POINTS
14
9.
C
over
the
mower
with
a
tarpaulin
or
other
pro¬
tective
covering.
TROUBLE
SHOOTING
CHART
FOR
RECOIL
START
MODELS
CAUTION:
ALWAYS
DISCONNECT
SPARK
PLUG
BEFORE
ATTEMPTING
ANY
REMEDY.
,
TROUBLE
LOOK
FOR
REMEDY
Engine
will
not
start
when
re¬
coil
handle
is
Clutch
and
blade
not
disengaged.
Clutch
pedal
must
be
depressed
and
blade
must
be
shut
off.
pulled.
Ignition
key
not
in
the
ON
position.
Turn
on
the
ignition
key.
Throttle
not
in
the
starting
position.
Check
owner
s
guide
for
correct
position
for
throttle
control
for
starting.
No
spark
to
spark
plug.
Spark
plug
lead
disconnected.
Connect
lead.
Hold
spark
plug
lead
away
from
engine
block
about
1/8".
Crank
engine.
There
should
be
a
spark.
If
not,
have
the
engine
repaired
at
authorized
engine
service
dealer.
Faulty
spark
plug.
To
test,
remove
spark
plug.
Attach
spark
plug
lead
to
spark
plug.
Ground
spark
plug
body
against
the
engine
block.
Crank
the
engine.
The
spark
plug
should
fire
at
the
electrode.
Replace
if
it
does
not.
No
fuel
to
the
carbure¬
tor.
Gasoline
tank
empty.
Fill.
Fuel
valve
shut
off.
Open
valve.
Valve
is
located
either
at
the
bottom
of
the
fuel
tank
or
on
the
carburetor.
Fuel
line
is
plugged.
Remove
and
clean.
Air
filter
dirty.
If
the
air
cleaner
is
dirty,
the
engine
may
not
start.
Clean
or
replace
as
recommended
by
the
en¬
gine
manufacturer.
i.
Mechanical
failure
(wires
or
switch).
The
interlock
system
includes
two
mechanical
activated
switches
which
are
wired
in
parallel.
If
the
buttons
on
both
switches
are
not
depressed
at
least
1/8",
the
magneto
will
be
grounded
and
the
engine
will
not
start.
While
testing
the
interlock
system,
you
will
make
the
mower
temporarily
unsafe
by
permitting
the
engine
to
be
started
with
the
blade
and
clutch
engaged
WARNING:
While
testing,
disengage
the
clutch,
shut
off
the
blade
control,
set
the
parking
brake
and
place
the
gear
shift
lever
in
neutral.
Disconnect
the
yellow
wire
where
it
attaches
to
the
primary
wire
from
the
breaker
assembly
on
the
engine.
Try
to
start
the
engine.
If
the
engine
does
not
start,
the
problem
is
in
the
engine
(e.g.
no
fuel
or
no
ignition).
If
the
engine
does
start
the
problem
is
in
the
safety
system.
Check
the
following:
1.
The
interlock
wire
may
be
ground¬
ed
by
being
pinched
or
rubbing
through
the
insulation.
Tape
or
replace
the
wire.
2.
The
bolt
on
the
flat
spring
behind
the
recoil
starter
where
the
yellow
wire
attaches
must
be
insulated
from
the
spring.
Use
a
continuity
tester.
If
it
is
not
insulated,
remove
the
bolt
and
nut,
and
replace
the
two
fiber
washers
and
reassemble.
Engine
stops
when
the
mow¬
er
blade
is
en¬
gaged
or
the
clutch
is
re¬
leased.
Recoil
handle
is
not
in
proper
position.
After
the
engine
starts,
the
recoil
starter
handle
must
be
pushed
into
the
dashboard
and
turned
a
quarter
turn
either
direction
to
lock
it
in
place.
Engine
smokes.
Engine
loses
crankcase
vacuum.
Dipstick
not
seated
or
broken.
Replace
defective
part.
Engine
breather
defective.
Replace.
Excessive
vibration
Bent
or
damaged
blade
spindle
stop
engine
immediately.
Check
all
pulleys,
blade
spindles,
blade
adapters,
keys
and
bolts
for
tightness
or
damage.
Tighten
or
replace
any
damaged
parts.
Bent
blade.
Stop
engine
immediately.
Replace
damaged
blade.
Only
use
original
equipment
blades.
Mower
will
not
discharge
grass
or
leaves
uncut
strips.
Engine
speed
too
low.
Throttle
must
be
set
between
3/4
and
full
throttle.
Transmission
selection.
Use
lower
transmission
gear.
The
slower
your
ground
speed,
the
better
the
quality
of
cut
Blades
short
or
dull.
Sharpen
or
replace
blades
(uncut
strip
problem
only).
15
I
SCHEMATIC
FOR
ELECTRICAL
SYSTEM
PARTS
LIST
FOR
SCHEMATIC
REF.
NO.
PART
NO.
COLOR
CODE
DESCRIPTION
NEW
PART
1
725-0269
Safety
Switch
Norm
Close-
Red
2
725-0464
Magneto
Ignition
Swtich
w/Nut
3
725-0407
Wire
Harness
4
712-0121
Hex
Nut
#10-24
5
710-0425
Truss
Mach.
Scr.
#10-24
x
.62
6
736-0338
Fiber
Washer
7
732-0257
Switch
Spring
8
736-0225
Internal
L-Wash.
5/8
I.D.
9
725-0201
Ignition
Key
*For
faster
service
obtain
standard
nuts,
bolts
and
washers
locally.
If
these
items
cannot
be
obtained
locally,
order
by
part
number
and
size
as
shown
on
parts
list.
16
8
PART
NO.
COLOR
CODE
DESCRIPTION
NEW
PART
REF.
NO.
PART
NO.
COLOR
CODE
DESCRIPTION
NEW
PART
1
716-0104
E-Ring
for
.500"
Dia.
Shaft
14
741-0862
Detent
Ball
2
748-0852
Sprocket—-8
Tooth
15
732-0863
Detent
Spring
3
714-0129
#4
Hi-Pro
Key
3/32
x
5/8"
16
736-0116
FI-Wash.
.635
I.D.
x
.93
C.D.
Dia.
17
716-0106
E-Ring
for
.625"
Dia.
Shaft
4
711-0854
Output
Shaft
18
716-0865
Snap
Ring
for
.500"
Dia.
5
714-0126
#9
Hi-Pro
Key
3/16
x
3/4"
Shaft
Dia.
19
748-0866
Pinion
Gear
6
717-0123
Trans.
Case—L.H.
Comp.
20
748-0867
Bearing
.627
I.D.
7
748-0855
Fiange
Bearing
21
738-0159
Pinion
Shaft
8
712-0117
Hex
Centerlock
1/4-28*
22
736-0192
FI-Wash.
.531
I.D.
x
.93
C.D.
9
748-0856
Bevel
Gear
23
736-0921
Spring
L-Wash.
Vz"
Scr.*
10
748-0857
Clutch
Collar
24
712-0922
Hex
Jam
Nut
1/2-20
Thd.*
11
08583
Shift
Yoke
Assembly
737-0120
Grease—High
Temp.
450°
F.
.12
717-0124
Trans.
Case—R.H.—Comp.
(5
oz.)
(With
Detent
Hole)
717-0223
Transmission
Complete
J3
710-0195
Hex
Hd.
Cap
Scr.
i/4-28
x
L_
.62"
Lg.*
'For
faster
service
obtain
standard
nuts,
boits
and
washers
locally.
If
these
items
cannot
be
obtained
iocaiiy,
order
by
part
number
and
size
as
shown
on
parts
list.
17
IF
YOU
WRITE
TO
US
ABOUT
THIS
ARTICLE
OR
IF
YOU
ORDER
REPLACEMENT
PARTS
AL¬
WAYS
MENTION
THIS
MODEL
&
SERIAL
NO
MODEL
PARTS
LIST
FOR
MODEL
130-400A
RIDING
MOWER
Iref.
■
^'NO.
PART
NO.
COLOR
CODE
DESCRIPTION
NEW
PART
REF.
NO.
PART
NO.
COLOR
CODE
DESCRIPTION
NEW
PART
1
757-0265
Seat
Comp.
21
746-0239
Throttle
Control—R.H.
2
12131
—456
Cover
Ass’y.
22
12150
—456
Index
and
Support
Brkt.
3
11263
Plastic
Handle
23
12125
—452
Main
Frame
4
710-0425
Truss
Mach.
Scr.
#10-24
24
710-0198
Hex
Sems
Scr.
5/16-18
x
.62"
Lg.*
.75"
Lg.*
5
736-0338
Fiber
Washer
12142
Deck
Lift
Handle
Ass’y-
6
712-0121
Hex
Nut
#10-24
Thd.
26
720-0143
Grip
7
11053
Switch
Brkt.
Ass’y-
27
712-0158
Hex
Cent.
L-Nut
5/16-18
Thd.
8
712-0344
Speed
Nut
#10Z
28
723-0241
Foot
Pad
9
732-0257
Switch
Spring
29
736-0119
L-Wash.
5/16"
Scr.*
10
710-0351
Truss
Mach.
B-Tapp.
Scr.
#10
30
712-0267
Hex
Nut
5/16-18
Thd.
X
.50"
Lg.*
31
732-0118
Extension
Spring
11
712-0429
Hex
Ins.
L-Nut
5/16-18
Thd.
32
710-0289
Hex
Scr.
1/4-20
x
.50"
Lg.*
12
12144
Latch
—Engine
Cover
33
738-0155
Shid.
Scr.
.437
Dia.
x
.162
13
725-0201
Ignition
Key
34
736-0225
Internal
L-Wash.
5/8
I.D.
14
725-0464
Ignition
Switch
35
726-0141
Adjustment
Clamp
15
723-0241
Foot
Pad
36
731-0262
Cover—Steering
Column
16
710-0456
Hex
Drilling
Scr.
#10
x
.50"
37
710-0473
Truss
Mach.
Scr.
#10-24
x
Lg.*
.50"
Lg.*
17
12175
—452
Cover
Plate
38
13912
Support
Brkt.
18
710-0227
Hex
Wash.
Hd.
AB
Tapp.
39
712-0287
Hex
Nut
1/4-20
Thd.*
Scr.
#8
X
.50"
Lg.
40
736-0329
L-Wash.
1/4"
Scr.*
19
710-0456
Hex
Drilling
Scr.
41
712-0147
Speed
Nut
#10-24
Thd.
#10
X
.50"
Lg.*
42
710-0252
Hex
Scr.
i/4-20
x
.75"
Lg.*
20
12128
—456
Floor
Pan
WHEEL
CHART
FRONT
WHEEL
REAR
WHEEL
734-0510
Wheel
Ass’y.—Comp.
734-0522
Wheel
Ass’y.—Comp.
10152
Rim
with
Hub
Ass’y.
734-0517
Rim
with
Hub
Ass’y.
748-0146
Bearing
734-0301
Tire
Only
12.2
x
3.7
Hub
Part
of
Rim
734-0255
Hub
Part
of
Rim
Air
Valve
‘For
faster
service
obtain
standard
nuts,
bolts
and
washers
(456—Radiant
Tangerine)
iocaiiy.
If
these
items
cannot
be
obtained
locally,
order
by
part
number
and
size
as
shown
on
parts
iist.
When
ordering
parts,
if
color
or
finish
is
important
use
the
appropriate
coior
code
shown
above,
(e.g.
Radiant
Tangerine
Finish—12131
(456).)
NOTE
This
instruction
manual
covers
various
modeis
and
all
specifications
shown
do
not
necessarily
apply
to
your
model.
Specifica¬
tions
subject
to
change
without
notice
or
obiigation.
NOTE:
The
engine
is
not
under
warranty
by
the
mower
manufacturer...
If
repairs
or
service
is
needed
on
the
engine,
please
contact
your
nearest
author¬
ized
engine
service
outlet.
Check
the
“Yellow
Pages”
of
your
telephone
book
under
“Engines—Gasoline.”
Find
It
Fast
In
The
Yellow
Pages
19
130-400A
62
69
fTl
^
—
6
<
69
95
NOTE:
If
for
any
reason
Disc
Brake
is
disassembled,
be
sure
round
end
of
push
pins
(Ref.
No.
88)
is
toward
the
cam
lever
(Ref.
No.
86).

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