Ozito bsr-7000 User manual
BELT
SANDER
800W
INSTRUCTION MANUAL
SPECIFICATIONS
Input: 230-240V ~ 50Hz
Power: 800W
Belt Speed: 380m /min
Belt Surface: 75 x 142mm
Belt Size: 75 x 533mm
Weight: 3.4kg
BSR-7000
WHAT’S IN THE BOX
Belt Sander
ozito.com.au
Sanding Belt
ONLINE MANUAL
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the online manual.
1 Front Handle
2 Belt Tracking Knob
3 On/Off Trigger
4 Lock on Button
5 Rear Handle
6 Dust Bag
7 Belt Tensioning Lever
8 Front Roller
BELT SANDER
KNOW YOUR PRODUCT
1. DUST BAG
SETUP & PREPARATION
9 SandingBelt(tted)
ACCESSORIES
WARNING: ENSURE THE TOOL IS SWITCHED OFF AND
DISCONNECTED FROM THE POWER SUPPLY BEFORE
PERFORMING ANY OF THE FOLLOWING STEPS.
2 Ensure the dust bag is closed
before starting operation.
2 Ensure the dust bag is closed
before starting operation.
1 Slide the dust bag
onto the dust ejection
port until it clicks into
place.
1 Unzip the dust bag
and empty the dust
into a bin.
Fitting the Dust Bag
Emptying the Dust Bag
1
7
9
8
2 3 4 5 6
2. SANDING BELT 3. BELT ADJUSTMENT
OPERATION
CAUTION: ENSURE BODY PARTS, CORDS, WORKPIECES
AND ANY LOOSE ITEMS ARE CLEAR OF THE SANDING
BELT BEFORE PERFORMING THE FOLLOWING STEPS.
CAUTION: THE ARROWS ON THE BELT MUST BE
ALIGNED WITH THE MARKINGS ON THE BELT SANDER.
INCORRECT FITMENT COULD CAUSE THE BELT TO
BREAK. BELTS ARE NOT COVERED BY THE WARRANTY.
2 Release the belt tension by
pushing the tensioning lever
all the way towards the front.
2 Remove the belt from the rollers
1 Place the sander on its
left side.
1 Release the belt
tension by pushing the
tensioning lever all the
way towards the front.
4 Once the belt is in the
correct position, pull
the tensioning lever
backwards to secure
the belt.
3 Place the belt over the front and rear rollers.
Fitting the Sanding Belt
Removing the Sanding Belt
It is necessary to ensure the belt is tracking correctly, in a straight line,
to avoid the belt ‘tracking off’ the belt sander’s rollers.
2 Press the on/off trigger to
start the sander and observe
the tracking of the sanding
belt.
4 Adjust the belt until its outer edge is even with the outer edge of
the rear roller. Make sure that the belt does not rub against the rear
guide strip.
1 Turn the sander
upside down and hold
itrmlywithonehand.
3 If the belt tracks
outwards, rotate the
tracking knob anti-
clockwise.
If the belt tracks
inward, rotate the knob
clockwise.
Tracking Adjustment
4. CONTROLS 5. SANDING
• Check your workpiece often. The sander is capable of removing
material rapidly, especially with coarse paper.
• Do not sand on one spot for too long. The sander’s rapid action
may remove too much material, creating an uneven surface.
CAUTION: GUIDE THE CORD DURING SANDING TO
PREVENT IT BEING CAUGHT ON THE WORKPIECE OR
OTHER OBJECTS.
WARNING! THE POWER SUPPLY FOR THIS PRODUCT
SHOULD BE PROTECTED BY A RESIDUAL CURRENT
DEVICE (RATED AT 30mA OR LESS).
2 To stop operation, release
the on/off trigger.
1 If required, secure the
material to be sanded so that
it doesn’t slip from under the
sander.
3 Press the on/off trigger and
allow the sander to reach
maximum speed.
2 Release the on/off trigger.
1 To start the sander, squeeze
the on/off trigger.
2 Firmly grip the sander
and lower the rear
heel of the sander
onto your workpiece,
with the belt off the
work surface.
4 Lower the sander onto the workpiece and use a back and forth
motion.
Note: Do not apply pressure on the sander. Allow the sander to do the
work.
1 Squeeze the on/off
trigger then press the
lock on button.
3 To stop operation,
press and release the
on/off trigger.
On/Off Trigger
Lock On Button
BSR-7000
The BSR-7000 is designed with a lock on button which allows you
to lock the belt sander on which helps to reduce user fatigue when
working for longer periods.
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
SPARE PARTS
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
V Hz
~ W
/min
n
o
Volts
Alternating current
Revolutions or
reciprocation per minute
Double insulated
Warning
Hertz
Watts
No load speed
Regulator compliance mark Read instruction manual
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
MAINTENANCE
• Keep the ventilation vents of the sander clean at all times, if possible, prevent
foreign matter from entering the vents.
• After each use, blow air through the sander housing to ensure it is free from
all dust particles which may build up. Build up of dust particles may cause the
sander to overheat and fail.
• If the enclosure of the sander requires cleaning, do not use solvents but a moist
soft cloth only. Never let any liquid get inside the sander; never immerse any
part of the sander into a liquid.
Carbon Brushes
When the carbon brushes wear out, the sander
will spark and/or stop. Discontinue use as soon
as this happens. They should be replaced prior to
recommencing use of the sander. Carbon brushes
are a wearing component of the sander therefore not
covered under warranty. Continuing to use the sander
when carbon brushes need to be replaced may cause
permanent damage to the sander. Carbon brushes
will wear out after many uses but when the carbon brushes need to be replaced,
take the sander to an electrician or a power tool repairer for a quick and low cost
replacement. Always replace both carbon brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused
by the repair of the sander by an unauthorised person or by mishandling of the
sander.
IMPORTANT:
If the motor on your belt sander operates but the belt does not rotate, follow these
instructions. In most cases, it isn’t necessary to return the product back to the
store. Check that the drive belt has not been damaged. If it is damaged or broken,
replace with the spare belt provided.
1. To remove and check the drive belt, remove the two screws from the belt
cover. If the belt is damaged, worn or broken, replace with a new drive belt.
2. To remove drive belt, simply use a pair of scissors to cut the drive belt.
Note: DO NOT pry the belt off the pulley as this may damage the housing.
3. Totthenewdrivebelt,placeitaroundthelargebeltwheel.Aligntheridges
on the belt with the teeth on the small gear wheel. Rotate the large belt wheel
and push the drive belt down onto the small gear wheel as it rotates. The wheel
canbedifculttorotateuntilthedrivebeltisfedontothesmallgearwheel.Keep
rotating the wheel and feed the drive belt onto the small gear wheel until it sits
ushwiththeedgeofthewheels.
4. Retcoverandtightenscrews.Repairforaquickandlowcostreplacement.
Always replace both carbon brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused
by the repair of the sander by an unauthorised person or by mishandling of the
sander.
TROUBLESHOOTING
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents. This is normal
and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the sander failing to operate
May indicate the carbon brushes have worn out and need to be
replaced.Carbonbrushesshouldonlybereplacedbyaqualied
electrician or power tool repairer.
Sandpaper Selection
Selecting the correct grit of sandpaper is an important step in achieving optimum
results. Coarse grit will remove the most material. Finer grit will produce a smoother
nish.Theconditionoftheworkpiecewilldeterminethegritofthesandpapertobe
used.Thehigherthegritnumber,thenerthegradeofsandpaper.
If the surface is rough, start with a coarse grit and sand until the surface is uniform.
Medium grit may then be used to remove scratches left by the coarser grit. Finer
gritisthenusedtonishthesurface.Alwayscontinuesandingwitheachgradeof
sandpaper until the surface is uniform.
MATERIAL APPROPRIATE GRIT
Coarse Sanding Fine Sanding
Paintwork 180 400
Wood: Softwood 60 240
Hardwood 60 180
Veneer 240 320
Note: If intermediate sanding is required, choose a grit rating between coarse and
ne.Theabovetableisintendedasaguideonly.Toensureasatisfactoryresult,
asmall,inconspicuousareashouldrstbetestedtoensurethegritofsandpaper
chosenissuitableforthedesirednish.
SPARE PARTS Tool: 800W Belt Sander
Model No. BSR-7000
How To Order
Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you have any
further questions, please contact Ozito Customer Service on:
Australia: 1800 069 486
New Zealand: 0508 069 486
iSC GmbH
Customer Service
Eschenstraße 6
94405
Telephone:
Customer
Service:
+49 9951 959 2014
www.isc-gmbh.info
TC-BS 8038 Article number: 4466260
Belt Sander Identify number: 11013
Weitere Informationen bekommen Sie auf www.isc-gmbh.info
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 60745-1;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskofreandelectric
shock.
GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY
ELECTRICAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
ngerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
BELT SANDER SAFETY WARNINGS
WARNING!
• Hold power tool by insulated gripping surfaces, because the belt
may contact its own cord. Cutting a “live” wire may make exposed metal parts of
the power tool “live” and could give the operator an electric shock.
Recommendation that the tool always be supplied via a residual current device
with a rated residual current of 30 mA or less.
It is recomended that the extension lead is a maximum of 25m in length. Do not
use multiple extension leads.
Unplug the sander before changing accessories. Accidental start-ups may occur if
the sander is plugged in while changing an accessory.
Disposing of dust.Beextremelycarefulofdustdisposal,materialsinneparticle
formmaybeexplosive.Donotthrowsandingdustonanopenre.Spontaneous
combustion, may in time, result from a mixture of oil or water with dust particles.
Always wear eye protection and a dust mask for dusty applications and when
sanding overhead. Sanding particles can be absorbed by your eyes and inhaled
easily and may cause health complications.
Use special precautions when sanding chemically pressure treated timber,
paint that may be lead based, or any other materials that may contain
carcinogens. A suitable breathing respirator and protective clothing must be worn
by all persons entering the work area. Work should be sealed by plastic sheeting and
persons not protected should be kept out until work area is thoroughly cleaned.
Do not ‘wet sand’ with this sander. Liquids entering the motor housing are an
electrical shock hazard.
Keep ngers and clothing away from belt. They could get cut or wedged between
the pulley, belt and motor housing.
Properly adjust the tracking of belt to avoid it overhanging the housing.
A running belt overhanging its housing can cause severe lacerations.
Keep the cord to the side away from the pulleys. The cord can be dragged
into the belt housing and become entangled with the pulleys.
WARNING!
Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contain chemicals known to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and other masonry products, and;
• Arsenic and chromium from chemically-treated timber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area and
work with approved safety equipment, such as dust masks that are specially designed
tolteroutmicroscopicparticles.
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be replaced in accordance
with the terms of this warranty. Warranty excludes consumable
parts, for example: sanding belt, carbon brushes etc.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
1114
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