Ozito Pss-7000 User manual

PAINT

SPRAY SYSTEM

700W

INSTRUCTION MANUAL

SPECIFICATIONS

Voltage: 220-240V ~ 50Hz

Power: 700W

Max. Flow Rate: 1000ml/min

Max Viscosity: 70 DIN-sec

Container Capacity: 1000ml

Nozzle: ø2.5 / ø3.0mm

Weight: 2.97kg

WHAT’S IN THE BOX

Spray Gun & Station

Cleaning Needle & Brush

Paint Pot, Needle Tool &

Shoulder Strap

2 x Nozzles

Viscosity Cup & Air Hose

IN ORDER TO MAKE A CLAIM UNDER THIS

WARRANTY YOU MUST RETURN THE PRODUCT

TO YOUR NEAREST BUNNINGS WAREHOUSE WITH

YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO

RETURNING YOUR PRODUCT FOR WARRANTY

PLEASE TELEPHONE OUR CUSTOMER SERVICE

HELPLINE:

Australia 1800 069 486

New Zealand 0508 069 486

WARRANTY

TO ENSURE A SPEEDY RESPONSE PLEASE

HAVE THE MODEL NUMBER AND DATE OF

PURCHASE AVAILABLE. A CUSTOMER SERVICE

REPRESENTATIVE WILL TAKE YOUR CALL

AND ANSWER ANY QUESTIONS YOU MAY

HAVE RELATING TO THE WARRANTY POLICY

OR PROCEDURE.

OZITO Australia/New Zealand (Head Ofﬁce) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.

The beneﬁts provided under this warranty are in addition

to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded

at law. You are entitled to a replacement or refund for a major

failure and for compensation for any other reasonably foreseeable

loss or damage. You are also entitled to have the goods repaired

or replaced if the goods fail to be of acceptable quality and the

failure does not amount to a major failure.

Generally you will be responsible for all costs associated with

a claim under this warranty, however, where you have suffered

any additional direct loss as a result of a defective product you

may be able to claim such expenses by contacting our customer

service helpline above.

ozito.com.au

PSS-7000

0117

1 YEAR REPLACEMENT WARRANTY

Your product is guaranteed for a period of 12 months from the

original date of purchase and is intended for DIY (Do It Yourself)

use only. If a product is defective it will be replaced in accordance

with the terms of this warranty. Warranty excludes consumable

parts, for example: viscosity cup, cleaning needle, nozzle, paint pot.

WARNING

The following actions will result in the warranty being void.

• If the tool has been operated on a supply voltage other than

that speciﬁed on the tool.

• If the tool shows signs of damage or defects caused by or

resulting from abuse, accidents or alterations.

• Failure to perform maintenance as set out within the

instruction manual.

• If the tool is disassembled or tampered with in any way.

• Professional, industrial or high frequency use.

ONLINE MANUAL

Scan this QR Code with your

mobile device to take you to

the online manual.

1 Spray Station

2 On/Off Switch

3 Paint Pot

4 Nozzle

5 Air Inlet

6 Spray Gun Body

7 On/Off Trigger

8 Spray Regulator Dial

9 Locking Lever

10 Air Hose

11 Air Filter

12 Stand

13 Air Outlet

14 Air Cap

15 Paint Head

PAINT SPRAY SYSTEM

KNOW YOUR PRODUCT

16 17 18 19 20 2221 23

11 12 13 14 15

321 4

1. ASSEMBLY

16 Viscosity Cup

17 Air Hose

18 Cleaning Needle

19 Cleaning Brush

20 Nozzles x 2

21 Paint Pot Lid

22 Fluid Needle Removal Tool

23 Shoulder Strap

ACCESSORIES

SETUP & PREPARATION

WARNING! ENSURE THE TOOL IS DISCONNECTED FROM

THE POWER SUPPLY BEFORE PERFORMING ANY OF THE

FOLLOWING OPERATIONS.

Attaching the Stand

Fitting the Air Hose

2 Insert and tighten the 2

screws near the front of the

stand to secure in place.

2 Align the arrows on the

other end of the air hose

with the arrow on the gun

air inlet. Rotate clockwise

to secure in place.

1 Slide the back

of the stand into

the recess in the

bottom of the

spray station.

1 Align the arrows

on one end of

the air hose with

the arrow on the

spray station air

outlet. Rotate

clockwise to

secure in place.

2. PREPARATION

1 Insert the paint head into the gun body by aligning the

arrows on the neck of the paint head and body.

Note: Ensure the locking lever is rotated out of the way to

avoid damaging the locking lever.

1 When spraying horizontal

or low objects turn the

suction tube to the front.

1 Before pouring any paint

or thinners, work out how

much of each substance is

needed.

1 Submerge the viscosity

cup into the material to ll.

3 Time how long it takes to empty the cup. This is referred to

as DIN seconds.

It is vital to determine the viscosity of the coating material to

see if it is suitable to be used in the spray gun.

3 Rotate the locking lever

forward to secure the paint

head.

2 Rotate the paint head

clockwise into the correct

orientation.

2 When spraying overhead

objects turn the suction

tube to the back.

2 Pour the required paint

and thinners using a lter

into a mixing cup and mix

thoroughly.

2 Raise the cup out of the

material and start timing.

4 If the material is above 70 DIN-sec the material will need to

be thinned more and retested.

Inserting the Paint Head

Aligning the Suction Tube

Thinning

Determining Viscosity

NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT

THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE

ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.

PAINT

THINNERS

PAINT

THINNERS

Thinning is particularly important when spraying. Most paints

are supplied ready for brush application and need to be diluted

sufciently for spraying purposes.

Note: Water based paints can be thinned using water.

Follow the manufacturers guide for thinning ratios which

should be labelled on the paint container.

IMPORTANT! THE SPRAY GUN CANNOT BE USED WITH

MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES,

DISPERSION PAINTS, CAUSTIC AND ALKALINE SUBSTANCES,

TEXTURED COATINGS OR TOXIC SPRAYS.

3. CONTROLS

OPERATION

1 Squeeze the on/off trigger

to start spraying.

1 Squeeze the trigger

while aiming at a piece of

cardboard or scrap.

1 Remove the lter cover by

pressing the tabs at the top

and bottom of the cover.

1 Insert one end of the

shoulder strap through

the gap at the front of the

spray station.

3 Repeat this process to

attach the shoulder strap

to the bracket at the rear of

the spray station.

The shoulder strap can be tted to the spray station to help

carry or transport the unit.

3 Push the lter cover back onto the spray station to secure the

lter.

The regulator dial is a stop that limits the distance the trigger

can be pressed. This results in less material being sprayed.

2 Release the on/off trigger

to stop spraying.

2 Rotate the regulator dial

to the required position for

optimal results.

2 Wash or replace the dirty

lter and place inside the

inner cover.

2 Thread the end of the strap

back through the buckle

underneath the already

threaded strap.

On/Off Trigger

Spray Regulator Dial

Replacing Air Filter

Shoulder Strap

CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK,

A RESIDUAL CURRENT DEVICE (RATED 30MA OR LESS)

MUST BE USED.

WARNING! NEVER OPERATE THE SPRAY GUN WITHOUT

A FILTER. DIRT COULD BE SUCKED IN AND DAMAGE THE

OPERATION OF THE UNIT.

On/Off Switch

1 To turn the unit on press

the on/off switch into the on

position (I).

2 To turn the unit off press

the on/off switch into the off

position (0).

4. ADJUSTING THE SPRAY GUN 5.

HOW TO SPRAY

PSS-7000

1 For vertical surfaces use a

horizontal fan. This is done

by rotating the air cap into

the position shown to the

right.

1 Unscrew and remove the

air cap from the paint head.

2 Remove the nozzle and

replace with the desired

size. Screw the air cap

onto the paint head to

secure the nozzle.

2 sized nozzles are provided with this spray gun. The 2.5mm

diameter nozzle (colour: black) should be used for lower

viscosity materials. The 3mm diameter nozzle (colour: grey)

should be used for higher viscosity materials.

2 For horizontal surfaces use

a vertical fan. This is done

by rotating the air cap into

the position shown to the

right.

3 For corners, edges and

other hard to access

places use a round fan.

This is done by rotating

the air cap into the position

shown to the right.

To change spray patterns

simply loosen the air cap and

rotate to the desired position.

Ensure that the air cap is

tightened again to secure in

place.

Changing Nozzles

Choosing Spray Patterns

1 Ensure the paint and

thinners has been

thoroughly mixed.

3 Adjust the suction tube

and air cap into the desired

position for the job.

5 Start away from your

workpiece and evenly

control the speed

of movement while

maintaining distance and

angle to the piece.

2 Ensure the viscosity of

the mixture is less than 70

DIN-S.

4 Spray onto scrap material

to check that the spray

pattern is correct.

6 Overlap each stroke by

2cm to achieve an even

coat.

PAINT

THINNERS

CAUTION: PROTECTIVE CLOTHING SHOULD BE WORN

DURING OPERATION TO AVOID INJURY.

WARNING: NEVER UNDER ANY CIRCUMSTANCES AIM THE

NOZZLE AT ANOTHER PERSON OR ANIMAL. THE HIGH

PRESSURE AT THE NOZZLE COULD CAUSE INJURY.

• Keep the vents of the spray gun clean at all times. If possible,

prevent foreign matter from entering the vents.

• If the body of the spray gun requires cleaning, do not use

solvents but a moist soft cloth only. Never let any liquid get

inside the gun body; never immerse any part of the spray gun

into a liquid.

Note: Ozito Industries will not be responsible for any damage or

injuries

caused by the repair of the sander by an unauthorised person

or by mishandling of the spray gun.

MAINTENANCE

WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE

POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING

OPERATIONS.

1 Unscrew the paint pot and

return remaining material

into a container.

1 Unscrew the air cap nut

to remove the air cap and

nozzle.

4 Remove the paint head

from the body and

dismantle the paint pot and

suction tube.

3 Unlock the locking lever

and rotate the paint head

anti-clockwise until the

arrows on the neck of the

paint head and body align.

6 Take note of the holes on the air cap and nozzle, if blocked

clean using the provided cleaning needle.

3 Clean the paint pot and

suction tube with a brush

and then screw the pot

back into the gun.

5 Remove the paint pot and empty any remaining solvent.

After each use it is essential that the spray gun is cleaned

thoroughly. This will prevent any blockages occurring and

provide reliable performance when you next come to use it.

2 Fill the paint pot with

solvent or water. Note: Use

only non-ammable liquids

2 Insert the uid needle

removal tool over the uid

needle. Rotate 90 degrees

and then pull rmly to

remove the needle.

5 Dip a cloth in solvent or water and clean the air cap, nozzle,

rear of the paint head and suction tube.

7 Prior to storing the spray gun, ensure it is completely dry.

4 Plug the gun back in and

spray the solvent into a

container. Repeat until

clear solvent comes out.

Cleaning

Cleaning Parts

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLE SHOOTING

Power tools that are no longer usable should not be disposed of

with household waste but in an environmentally friendly way. Please

recycle where facilities exist. Check with your local council authority

for recycling advice.

Recycling packaging reduces the need for landll and raw materials.

Reuse of recycled material decreases pollution in the environment.

Please recycle packaging where facilities exist. Check with your

local council authority for recycling advice.

Spare parts can be ordered from the Special Orders Desk

at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit

www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

New Zealand 0508 069 486

E-mail: [email protected]

SPARE PARTS

Problem Cause Remedy

Little or no material

ow

Nozzle / Suction tube clogged

Spray regulator dial to low

Suction tube loose

No pressure build up in paint pot

Air lter clogged

Clean

Increase regulator dial

Insert

Tighten paint pot

Clean or replace

Material leaking Nozzle loose

Nozzle worn

Material build up on air cap and nozzle

Tighten

Replace

Clean

Atomization is too

coarse

Viscosity of material too high

Material volume too large

Nozzle clogged

Air lter clogged

Too little pressure build up in container

Thin material

Decrease spray regulator dial

Clean

Clean or replace

Tighten paint pot

Spray jet pulsates Material in paint pot running out

Air lter clogged

Rell

Clean or replace

Pattern runs or sags Applying to much material Decrease spray regulator dial

or increase movement speed

Too much overspray Gun too far from spray object

Too much material applied

Reduce distance

Decrease spray regulator dial

Pattern is very light

and splotchy

Moving the spray gun to fast Decrease spray regulator dial

or decrease movement speed

VVolts Hz Hertz

~Alternating current WWatts

BAR Pressure rating

Read Instruction manual Warning

Double insulated

Wear eye, breathing,

ear protection

Do not use in raining

/min Revolutions or r

Regulatory Compliance

Mark (RCM)

eciprocation per minute

ºC Degrees Celsius

SPRAY GUN SAFETY WARNINGS

WARNING! When using mains-powered tools, basic safety precautions, including the

following, should always be followed to reduce risk of re, electric shock, personal injury

and material damage.

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before

operating the tool.

Save these instructions and other documents supplied with this tool for future reference.

The electric motor has been designed for 230V and 240V only. Always check that the power supply

corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tool is double insulated therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied

persons in order to avoid a hazard.

Note: Double insulation does not take the place of normal safety precautions when operating this tool. The

insulation system is for added protection against injury resulting from a possible electrical insulation failure

within the tool.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the

extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not

suitable for the power input of the tool or which is damaged or defective may result in a risk of re and electric

shock.

To reduce the risk of electrical shock, a residual current device (rated 30mA or less) must be used.

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and

instructions may result in electric shock, re and/or serious injury.

Save all warnings and instructions for future reference. The term “power tool” in the

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power

tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to

lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will

reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the

risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase

the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce

personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to

power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your

nger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the

power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool

will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before

making any adjustments, changing accessories, or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the

power tool or these instructions to operate the power tool. Power tools are dangerous in the hands

of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and

any other condition that may affect the power tool’s operation. If damaged, have the power tool

repaired before use. Many accidents are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking

into account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardous situation.

5. Service

a. Have your power tool serviced by a qualied repair person using only identical replacement

parts. This will ensure that the safety of the power tool is maintained.

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

WARNING!

Hold power tool by insulated gripping surfaces, when performing an operation

where the cutting accessory may contact hidden wiring or its own cord. Cutting

accessory contacting a “live” wire may make exposed metal parts of the power tool

“live“ and could give the operator an electric shock.

This appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction concerning use of the appliance by a

person responsible for their safety.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool.

Before use, inspect the extension lead for signs of damage, wear and ageing.

Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of

an extension lead not suitable for the power input of the tool or which is damaged or

defective may result in a risk of re and electric shock.

It is recommended that the extension lead is a maximum of 25m in length. Do Not

use multiple extension leads.

NEVER under any circumstances aim the nozzle at another person or animal.

• In the event of an injury occurring, seek medical advice immediately.

• The spray gun must not be used for spraying ammable paints.

• Always ensure there is adequate ventilation when spraying.

• The use of ear protection is recommended.

• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.

• Always wear a face mask when spraying.

• Always read the paint manufacturers thinning instructions before using.

• Always keep the spray basket nozzle in place during use. Never allow the spray to

come in direct contact with the skin.

DANGER! Never immerse the spray gun in liquid. This could lead to electric

shock, personal injury and material damage.

• The spray gun must not be cleaned by using ammable liquids.

NEVER spray near a naked ame, including an appliance pilot light.

NEVER smoke whilst spraying.

NEVER allow children to operate or play with the spray gun.

• Before cleaning, always disconnect the appliance from the mains supply.

• Always disconnect from mains supply when relling the paint pot.

• After every use ensure you clean your spray gun thoroughly.

NEVER use the spray gun outside when it is raining.

Table of contents

Ozito PSS-7000 User manual