Parker HY10-6014-UM/CN Datasheet

Shell & Tube Cooler
管式冷却器
Installation and servicing manual
安装和服务手册
aerospace
climate control
electromechanical
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding

Installation and servicing manual
Shell & Tube Cooler
2Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN

Installation and servicing manual
Shell & Tube Cooler
3Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Contents
Introduction & Directions 4
1. Safety Notice 4
2. Product Overview 5
3. Product Parts Name 6
4. Installation 6
5. Preventive Maintenance 8
6. Maintenance Procedures 8
7. Emergency Measures 10
8.Warranty Repair & Regional Service Network 10
Annex 11
前言 & 安全指示 13
1. 安全注意事项 13
2. 产品简介 14
3. 产品部件名称 15
4. 安装 15
5. 定期维护保养 17
6. 维护流程 17
7. 应急措施 18
8. 保质期内维修和区域客服 网络 19
附件 19
CN
GB

Installation and servicing manual
Shell & Tube Cooler
4Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Introduction/Directions/Safety Notice
Introduction
Thank you for using our Shell & Tube Cooler.
This Manual explains how to use and maintain the shell and
tube cooler correctly and safely. In addition, it provides the
information on important safety issue and simple maintenance
techniques.
Please read this manual carefully and ensure it is understood
so as to use this shell and tube cooler properly.
If the product is not functioning properly, please contact a
regional company distributor or our headquaters directly for
appropriate services.
Directions
This manual provides safety direction with the following labels:
Please read carefully and follow the instructions.
This symbol means possible danger. Failure to
follow instructions could result in death and or
serious personal injury.
This symbol means possible danger. Failure to
follow instructions could cause part or full damage
to the product and or other property.
This symbol indicates that instructions are given
for the shell and tube operation and maintenance.
1. Safety Notice
1.1 General Safety Notes
To help with the effective use of the shell
and tube cooler and for safety, this manual
provides a product overview along with
information on installation, operation, maintenance, and
solutions for emergency. Please read it carefully prior to
use coolers.
Please read and ensure you understand these instructions
carefully prior to use the product.
Please ensure that you read the entire manual prior to use the
shell and tube cooler and associated hydraulic system.
• DO NOT use this product for any other purpose than
heat exchanging.
• DO NOT use any inappropriate liquids that may cause
a harmful chemical reaction and/or corrosion on
product material.
• DO NOT use this product under working conditions
that are out of the shell and tube installation and
servicing manual scope.
1.2 Important Safety Notes
1.2.1 CAUTION
This symbol point outs general safety notice.
1.2.2 OPERATOR MANUAL
Read carefully and ensure that you understand the product
prior to use it. Faillure to follow the operating manual could
result in death and/or serious injury.
1.2.3 DANGER DUE TO HOT SURFACE
Hot Surface may cause burns. Please ensure that you cool
down the product and wear protective gloves before
touching it.
1.2.4 DANGER DUE TO LIQUID SPRAY
Wear protective gear to prevent any danger caused by harmful
liquid spray from a pressurized device.
Disassembling the product when the Oil Inlet
Line is pressurized may cause injury due to the
harmful oil spray. Ensure that you remove the
internal and external pressure of the product
and wear protective clothing. Then proceed to the shell and
tube disassembly in accordance with maintenance procedures
of this manual.
1.2.5 TECHNICAL MANUAL
Consult the technical manual prior to servicing.
Follow the installation and servicing manual
instructions when disassembling and/or
replacing any parts. The manufacturer is not
responsible for any damages to products and/or user property
caused by disassembling the coolers in a manner other than
one described in the instructions.
1.3 After Purchase
Ensure that you check the following items after purchasing
the product.
1.3.1 PRODUCT SPECS
Check that dimensions, Part Number and connection port
specifications of the product are correct and as ordered.
1.3.2 PRODUCT APPEARANCE
Inspect the shell and tube cooler and make sure that it is free
of any damage.
1.4 Prior to installation
1.4.1 WORKING LIQUID: OIL & WATER
OIL: Prevent any possible chemical reaction and
corrosion of copper pipe with finned aluminum and
steel pipe by using the most generally used Hydraulic
Oil. Inappropriate fluid (corrosive oil, dirty oil, other
fluids) will result in material deterioration and safety risks.
Water: The water must be clear, colorless and
odorless as well as free from algae, germs, fungi,
bacteria, iron, manganese, hydrogen, floating matters,
suspended substances and sediments. For clean
cooling water standards, refer to the recommendation table at
the end of this manual.

Installation and servicing manual
Shell & Tube Cooler
5Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
2.3 Manufacturer Registration
PARKER OLAER SUZHOU (OILTECH HYDRAULICS)
No. 2 workshop | #95 Weixin Road | Weiting | Suzhou
Jiangsu | P.R. China 215121
Tel: [phone] | Fax: [phone]
Product Overview
2. Product Overview
2.1 Product Overview
The Shell & Tube Cooler is a product which keeps ideal
temperature for optimum oil viscosity index in the hydraulic
system. Maintaining an appropriate oil viscosity index in the
hydraulic systems extends the life cyle of the valves, pumps,
and parts in the system, thereby reducing maintenance costs
of the system.
The Shell & Tube Cooler will provide solutions to help your
hydraulic systems to operate under optimum conditions with
a number of different models.
2.2 Standard Dimensions
Model A B C D E F G H I J K L M N Weight
(kg)
OST-S6-4-400 ¾” ¾” 455 400 290 55 150 75 250 75 174.5 100 170 9 13
OST-S6-4-530 ¾” 589 530 420 55 150 140 250 140 174.5 100 170 9 15
OST-S6-5-680 1” 733 680 570 55 164 162 318 200 225.5 130 180 9 27
OST-S6-8-670 2” 753 670 530 70 244 173 326 171 287.5 160 270 14 50
OST-S6-8-700 2” 2” 783 700 560 70 244 158 326 216 287.5 160 270 14 53

Installation and servicing manual
Shell & Tube Cooler
6Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Product Parts Name/Installation
3. Product Parts Name
4. Installation
4.1 Before Installation
Heat exchanger performance, lifetime and freedom from
operating difficulties are largely depending on:
1. Proper thermal design
2. Proper physical design
3. Manner of installation, including design of foundation
and piping.
4. The method of operation
5. The thoroughness and frequency of cleaning.
6. The materials, workmanship, and tools used in
maintenance and making repairs and replacements.
The heat exchange effect of Shell & Tube Oil Cooler is
maximized when it is installed horizontally or vertically. When the
equipment is installed vertically, the anchor bolt and clamping
band may be loosened due to system shock or other external
reasons. Ensure that you inspect periodically to prevent any
damage to your property or to the product.
FAILURE TO PREFORM PROPERLY MAY BE DUE TO ONE OR
MORE OF THE FOLLOWINGS:
1. Exchanger being dirty.
2. Operating conditions being different than
design conditions.
4.2 Installation Directions
Ensure that you check the safety instructions
accompanying the product when handling,
moving, and/or installing it.
Cooler, when installed vertically, should be installed with water
draining plugs facing down (WATER INLET and OUTLET
facing up).
The shell and tube cooler may easily be dropped, and
damaged, when being moved for installation or repair. Ensure
that you use a carrier or other assistance while moving. To
maximize durability and heat exchange effect of the Shell &
Tube Type Cooler, ensure that the cooler is installed on the
return line, just before the tank, in order to avoid
pressure peaks.
Refer to cooler specifications and use required connection type
of each model.
No. Qty. Part Name Material No. Qty. Part Name Material
1 1 Floating Cover Cast Iron 9 1 Plug M14x1,5 with sealring Steel
2 1 Stationary Cover Cast Iron 10 1 “Oil Inlet” Sticker (red) Plastic
3 1 Shell Alumunium 11 1 “Oil Outlet” Sticker (red) Plastic
4 1
Tube Bundle
Tubes: Copper
Fins Aluminium
Tube Sheets: Steel
12 1 “Water inlet” sticker (blue) Plastic
13 1 “Water outlet” sticker (blue) Plastic
5 1 Gasket - Floating NBR 14 1 Name Plate Aluminium
6 1 Gasket - Stationary NBR 15 16 Washer Steel FZB
7 2 O-ring NBR 16 16 Spring Washer Steel FZB
8 1 Plug M14x1,5 with sealring Stainless Steel 17 16 Hex socket head Steel FZB

Installation and servicing manual
Shell & Tube Cooler
7Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Installation
4.3 Installation Conditions & Environment
4.3.1 WORKING PRESSURE
The design pressure of this product is 15 bar for oil side and
10 bar for water side. Ensure that the working pressure and
surge pressure do not exceed 22 bar for oil side and 15 bar
for water side, and check the working pressure of your system
prior to use.
4.3.2 WORKING TEMPERATURE
Working temperature range: 0°C to 100°C.
Prevent the Shell and Tube from bursting in winter by draining
the cooling water in the cooler when stopping the system
temporarily. (See Cooler draining on Page 7).
4.3.3 INSTALLATION ENVIRONMENT
Use cooling water in accordance with annex WATER QUALITY
CRITERIA AND STANDARDS. Installation in hot and humid
places may cause rust on the external surface. Prevent rusting
by using paint and/or other protective measures.
4.3.4 INSTALLATION PLANNING
1. On removable bundle heat exchangers provide sufficient
clearance at the stationary end to permit the removal of
the tube bundle from the shell. On the floating head end,
provide space to permit removal of the shell cover and
floating head cover.
2. Provide valves and bypasses in the piping system so
that both the shell side and tube side may be bypassed
to permit isolation of the heat exchanger for inspection,
cleaning and repairs.
3. Provide thermometer wells and pressure gauge Pipe
taps in all piping to and from the Heat exchanger, located
as close to the heat exchange as possible.
4. Provide necessary air vent valves for the heat exchanger
so that it can be purged to prevent or relieve vapor or
gas binding on either the tube side or shell side.
5. Provide adequate supports for mounting the heat
exchanger so that it will not settle and cause piping
strains. Foundation bolts should be set accurately.
6. Proper liquid level controls and relief valves and liquid
level and temperature alarms, etc, should be installed.
4.3.5 INSTALLATION AT JOBSITE
Dress properly for the job. You may need any number
of special items (safety hat, safety shoes, goggles,
heavy gloves, ear protective devices, etc, for your
own protection). Find out what items are required and
wear them!
1. On receipt of the heat exchanger at the jobsite, inspect
for shipping damage to all protective covers. If damage is
evident, inspect for possible contamination and replace
protective covers if required. If damage is extensive,
notify the carrier immediatly.
2. Store under cover in heated aread, if possible.
3. If the heat exchanger must be stored for a period
exceeding 30 days, pre-cautions should be taken to
prevent rusting or contamination. Following extended
storage, it is suggested that the exchanger be thoroughly
inspected prior to installation.
4. When installing, set heat exchanger so that pipe
connections can be made without forcing.
5. Before piping up, inspect all opening in the heat
exchanger for foreign material. Remove all plastic
protections immediately prior to installing. Do not
expose internal passages of the heat exchanger to the
atmosphere since moisture or harmful contaminants may
enter the unit.
6. Connect the shell and tube cooler to the
hydraulic system.

Installation and servicing manual
Shell & Tube Cooler
8Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Preventive Maintenance/Procedures
4.4 Before Operation
4.4.1 PIPE INSTALLATION CHECKUP
Ensure that the pipe is installed properly prior to
operating the equipment. Oil and cooling water
may leak when the pipe is not installed properly.
4.4.2 COOLING WATER SUPPLY
Check that the cooling water is being supplied prior to use.
No heat exchanger effect will take place if the cooling water
is not supplied. See PRIOR TO INSTALLATION for cooling
water quality.
4.4.3 DRAIN PLUG
Ensure that water and oil drain plugs at the bottom are
closed prior to operating.
4.5 Operation
1. Ensure the entire system is clean before starting
operation to prevent clogging of tubes or shell side.
2. Open vent connections before starting up. A
heat exchanger is a pressure vessel designed
for operation at certain specific limits of pressure
and temperature. The cooling or process system,
which includes the heat exchanger, must be
safeguarded with safety valves and controls so
that these heat exchanger design conditions are
not exceeded. All operating personnel should be
made aware of these specific design pressures and
temperatures.
3. Start Operating the system. If in doubt, contact
Parker OLAER Suzhou office for specific instructions.
4. After the system is completely filled with the
operating fluids and all air has been vented, close all
manual vent connections.
5. Bolting on all gasket or packed joints should be
retightened after the heat exchanger has reached
operating temperatures to prevent leaks and gasket
failures. Refer to tightening torque table in annex of
this shell and tube cooler manual.
6. Do not operate the heat exchanger under pressure
and temperature conditions in excess of those
specified on the name plate.
7. Drain all fluids when shutting down to eliminate
possible freezing and corrosion.
8. In all installation there should be no pulstation of
fluids since this cause vibration and will result in
reduced operating life.
5. Preventive Maintenance
5.1 Inspection and Cleaning
External and internal inspection and cleaning by
disassembling the shell and tube cooler are required every 6
months if used on application using clean fluid, as per water
quality table in annex of the shell and tube manual, and
equipped with filtration system.
For coolant from other origins, external and internal
inspection and cleaning by disassembling the shell and tube
cooler are required every 4 months.
5.2 Cleaning
During the inspection and cleaning process at the required
time intervals, check the cooler carefully for any sign of wear
or corrosion (internal and external) that could lead to product
malfunctioning or leakage.
Any component presenting any sign of advanced wear should be
analyzed carefully and replaced if necessary, to ensure product
function and reliability.
5.3 Replacable Components
Shell and tube cooler components subject to wear and that
potentially need to be replaced during preventive maintenance
process are the following : tube bundle, floating Cover and
stationery cover, O-Ring, Gaskets.
Refer to the product exploded view in annex of this manual,
or to the product technical specifications for components part
number.
5.4 Record
Maintenance tasks performed on the shell and tube cooler shall
be recorded and available at any time.
Product maintenance record should be provided in case of faulty
product or warranty claim.
6. Maintenance Procedures
6.1 Remove O-Ring or Gasket
Ensure to remove all the pressure in the shell and
tube heat exchanger before disconnecting any bolt,
connection, plug or cover.
6.1.1 WHEN TO REMOVE
• O-Ring or gasket may be needed to be replaced when a
leak occurs arround them.
• Replace O-Ring and gasket during periodic pipe cleaning.
6.1.2 HOW TO REMOVE
For the name of the components, please refer to “3. Product
Parts Name”.
1. Unscrew the bolts, the spring washers and washers.
2. Remove the bolts, the spring washers and washers.
3. Remove the covers.
4. Remove the gaskets (if you only need to change the
gaskets, change them and repeat the above steps
reversely, 4 to 1).
5. Beat with a rubber hammer on the tube sheet on one
side until the other side is out of the shell. DO NOT USE A
HARD TOOL. This will result in tube damage and result in
cooler leakage.
6. Remove the first O-Ring.
7. Beat on the other side (on the tube sheet) until tube
bundle is out of the shell.
8. Remove the second O-Ring.
9. Change them and repeat the above steps reversely, 8 to 1
steps reversely (in order of 1, 2,3 and 4) to
complete assembling.

Installation and servicing manual
Shell & Tube Cooler
9Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Maintenance Procedures
When reassembling the shell and tube cooler bundle into the
shell and tube cooler body, ensure to center the bundle in the
shell and tube body in order to avoid O-Ring damage when
assembling. Orientate the first baffle facing upwards (see
picture below) in order to guarantee product performance.
Follow star order tightening method (described from 1 to 8
in the picture below) when tightening the covers in order to
prevent any damage to the gasket.
Respect standards torques listed in Annex of the shell and tube
manual when tightening the bolts into the cooler.
After reassembly and prior to commissioning to the system,
pressure test the shell and tube cooler on the oil side and
water side independently at test pressure mentioned on the
product nameplate, in order to guarantee shell and tube cooler
proofness and leakage free.
Parker OLAER will not be held responsible for any damage to
the shell and tube cooler or hydraulic system caused by wrong
shell and tube cooler assembly and/or shell and tube cooler not
pressure tested prior commissioning to the hydraulic system.
Remove Gasket
Remove O-Ring
6.2 Replacing Casting Cover
6.2.1 WHEN TO REPLACE
The casting cover may be required to be replaced when oil or
cooling water leaks due to breakage of the cover.
6.2.2 HOW TO REPLACE
The steps are the same as the onces in O-ring or Gasket
Replacing. Refer to 5.1 REPLACING O-Ring or Gasket. Step 1
to 4 then change casting cover & repeat the step.
6.3 Cleaning of Copper Pipe
6.3.1 WHEN TO CLEAN
When the interior of copper tube is blocked due to any
foreign substance, the heat exchange rate drops. Clean every
6 months if used on application using non corrosive fluid
and equipped with filtration system. For coolant from other
origins, clean the shell and tube copper pipe every 4 months.
6.3.2 HOW TO CLEAN
Step 1 to 8 plus remove tube bundle.
9. When the interior of COPPER tube is blocked due to any
foreign substance, clean interrior of COPPER tube.
10. Ensure that you use a non-corrosive limestone diluents
as detergent when cleaning. Use the detergent in
accordance with the instructions provided by the
detergent manufacturer.

Installation and servicing manual
Shell & Tube Cooler
10 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Emergency Measures/Warranty Repair
DO NOT clean OIL LINE with detergent used for copper
pipes. After fully understanding the usage instructions of the
detergent, keep the product completely sunk in a container
filled with the detergent for a period time.
6.3.3 COOLER DRAINING
When the system is stopped and water is not supplied to the
heat exchanger anymore, ALL water drain plugs located on the
floating cover should be opened and water completely drained
out of the cooler.
Stagnant water leads to high corrosion level and reduce
drastically lifetime of the cooler.
Drain the cooler during winter season to avoid water freezing
and tubes bursting.
7. Emergency Measures
7.1 Measures for leakage by casting breakage
• Block pressure into the working system
immediately when the casting cover of equipment is
broken due to external shock.
• Discontinue the supply of cooling water to the
cooling line. Drain the tube side (refer to draining).
• Unscrew the bolts screwed on the cover.
• Remove O-ring and check whether or not it may be
reused, and if not, replaced.
• Assemble a new casting cover with bolts as what it used
to be.
7.2 Replacement measures for copper pipe breakage
• Immediately discontinue operation and supplying cooling
water to the cooling line when the copper pipe is broken
as a result of a freeze burst during colder seasons.
• If cooling water continues being supplied continuously
when the copper tube is broken, water and oil may mix
inside the heat exchanger, which may result in damage
to your system. Please pay extra attention to this issue.
• Broken copper pipe may not be repaired or replaced by
the customers.
Ensure that you consult and repair or replacement, via
appropriate services through after Sales Team or Local
Customer Service Center of Parker OLAER.
7.3 Emergency measures for Gasket breakage
1. Discontinue operating the supplying line of cooling
water and the system when cooling water leaks due to
gasket breakage.
2. Unscrew the bolts screwed on the casting cover.
3. Remove gasket and insert a replacement.
4. Reassemble the casting cover.
7.4 Measures for Water & Oil leagage in in-out let
1. First, discontinue operating the system and the cooling
water line when oil or water leakes in IN-OUTLET.
2. Check if nipple in IN-OUTLET is assembled properly. If it
is not fastened securely, water and oil may leak.
3. For PT screws, water and oil leakage may be prevented
effectively by winding Teflon tape on it or by using it with
sealing materials.
4. When water and oil leak due to defects in the cooler
other that those outline above, contact After Sales
Team or your nearest Customer Service Center of
Parker OLAER.
8. Warranty Repair &
Regional Service Network
8.1 Warranty Period
• This product complies with strict quality management
and inspection regulations of PARKER OLAER
SUZHOU (OILTECH HYDRAULICS)
• The warranty period of this product is prescribed as
1 year from the date of purchase, when used under
the working conditions described in the shell and tube
cooler manual.
8.2 Service Network
PARKER OLAER SUZHOU (OILTECH HYDRAULICS)
No. 2 workshop | #95 Weixin Road | Weiting | Suzhou
Jiangsu | P.R. China 215121
Tel: [phone] | Fax: [phone]
Website: www.parker.com

Installation and servicing manual
Shell & Tube Cooler
11 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
Annex
Annex
WATER CHARACTERISTICS
Item Standard
Value
Tendency
Corrosion Scale
Standard item
Ph [25°C] 6.5 - 8.2 X X
Conductivity (S/cm)(25°C) < 800 X X
Ion Chloride (mgcL-/L) < 200 X
Ion Sulfate (mgSO42-/L) < 200 X
Calcium Hardness (mgCaCO3/L) < 150 X
Acid Consumption (mgCaCO3/L) < 100 X
Total Hardness (mgCaCO3/L) < 200 X
Ref item
Fe (mgFe/L) < 1.0 X X
Cu (mgCu/L) < 0.3 X
Ion Sulfide (mgS2-/L) Not detected X
Ion Ammonium (mgNH4+/L) < 1.0 X
Ion Silica SiO2 (mgSiO2/L) < 50 X
Free Carbon Compounds < 4.0 X
Stability Factor 6.0 - 7.0 X X
Model
Torque (N.m)
Adaptors
Drains Covers
Oil Water
OST-S6-4-400 60 60 25 5
OST-S6-4-530 160 60 25 5
OST-S6-5-680 160 100 25 5
OST-S6-8-670 190 220 25 24
OST-S6-8-700 220 220 25 24

Installation and servicing manual
Shell & Tube Cooler
12 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN

Installation and servicing manual
Shell & Tube Cooler
13 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
前言/安全指示/安全注意事项
前言
感谢使用我们公司生产的管式冷却器。
本手册说明如何正确、安全使用并维护管式冷却器。此
外，该手册还就重要安全事宜和简单维护技巧作出说明。
请仔细阅读本手册并确保领会以便正确操作该设备。
如果本产品无法正常运行，请联系我们公司区域经销商或
直接联系总部以便获得有效的售后服务。
安全指示
本手册通过标牌提供安全知识；请仔细阅读并遵守这些指
示。
该符号代表可能的危险。违反指示可能导致死
亡或严重人员伤害。
该符号代表可能的危险。违反指示可能导致产
品或其他财产部分或全部损坏。
该符号代表提供冷却器说明和运营、维护设
备所需的有用信息。
1. 安全注意事项
1.1 一般保障
为帮助客户高效安全运行冷却器，本手册提供产品简介，
安装、运行、维护说明和应急解决方案。请在使用冷却器
之前，仔细阅读本手册。
请在使用本产品之前，确保已仔细阅读并
理解本说明书。
请在使用本设备之前，确保已通读手册。
• 严禁将本产品用于热交换外的其他用途。
• 严禁使用不合适的液体以防止产生不良化学反应
或产品材质腐蚀。
• 严禁将本产品用于设计运营环境外的其他场所。
1.2 重要保障
1.2.1 警示
该符合表明一般安全注意事项
1.2.2 操作手册
请在使用本产品之前仔细阅读并确保已经理解本操作手
册。违背操作手册要求可能导致伤亡或严重伤害。
1.2.3 发热面危险
接触发热面可能导致烫伤。请确保产品接触前已充分冷
却；此外，个人已佩戴保护手套。
1.2.4 喷洒液体危害
穿戴保护设备以防止从压力设备中喷洒有害液体造成
危害。
注意 如果油入口管线有压力时拆卸本产品
则会造成伤害，因为会有有害油喷洒。拆
卸本品前，确保产品内外部已充分泄压
并已穿戴保护服。依照本手册维护流程拆卸本设备。
1.2.5 技术手册
设备投运前，参考技术手册
注意 拆卸或更换任何部件，请遵守操作手
册说明。如果用户未按手册说明拆卸冷却
器并由此引发产品损坏或用户财产损失，
制造商不承担相关责
1.3 购买后
购买产品后请确保已经检查以下事项。
1.3.1 产品规范
检查产品外形尺寸、部件编号以及连接端口规范并确保与
订单内容一致。
1.3.2 产品外观
检查外观上是否有损坏或有害缺陷。
1.4 安装前
1.4.1 工作介质：油和水
油：为防止铝翅片和铜管可能发生的化学反应和
腐蚀，请使用通用液压油。不合适流体（腐蚀性
油、脏油、其他流体。。。）可能导致材料损坏
或安全风险。
水：水必须干净、无色、无味，不含藻类、胚
芽、真菌、细菌、铁、锰、氢、浮物、悬浮物质
和沉淀物。针对清洁冷却水标准，请参考本手册
结尾处建议表。

Installation and servicing manual
Shell & Tube Cooler
14 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
产品简介
2. 产品简介
2.1 产品简介
管式冷却器可以保持液压系统理想温度和最佳油粘度指
数。保持液压系统中适合的油粘度指数可以延长系统中阀
门、泵和其他部件的使用寿命并因此降低系统维护费用。
管式冷却器有多种型号可供选择；我们可以因地制宜提供
解决方案以便确保您的液压系统在最佳条件下运行。
2.2 标准外形尺寸
型号 A B C D E F G H I J K L M N 重量
(kg)
OST-S6-4-400 ¾” ¾” 455 400 290 55 150 75 250 75 174.5 100 170 9 13
OST-S6-4-530 ¾” 1½” 589 530 420 55 150 140 250 140 174.5 100 170 9 15
OST-S6-5-680 1” 1¼” 733 680 570 55 164 162 318 200 225.5 130 180 9 27
OST-S6-8-670 1½” 2” 753 670 530 70 244 173 326 171 287.5 160 270 14 50
OST-S6-8-700 2” 2” 783 700 560 70 244 158 326 216 287.5 160 270 14 53
2.3 制造商注册信息
苏州派克奥莱尔（奥优泰克）
江苏省苏州唯亭唯新路95号
电话：[phone] | 传真：[phone]
排油孔 G1/4
水侧 A (2x)

Installation and servicing manual
Shell & Tube Cooler
15 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
产品部件名称/安装
3. 产品部件名称
编号 数量 部件名称 材质 编号 数量 部件名称 材质
1 1 前盖 铸铁 9 1 堵头 M14x1,5 钢
2 1 后盖 铸铁 10 1 “油入口”标签（红色） 塑料
3 1 壳 铝 11 1 “油出口”标签（红色） 塑料
4 1
管束
管：铜
翅片：铝
管片：钢
12 1 “水入口”标签（蓝色） 塑料
13 1 “水出口”标签（蓝色） 塑料
5 1 橡胶垫片-前盖 丁晴橡胶 14 1 铭牌 铝
6 1 橡胶垫片-后盖 丁晴橡胶 15 16 垫片 碳钢镀锌
7 2 O-型圈 丁晴橡胶 16 16 弹簧垫片 碳钢镀锌
8 1 堵头 M14x1,5 不锈钢 17 16 六内角头螺钉 碳钢镀锌
4. 安装
4.1 安装前
热交换器一般说明，运营和维护。
设备成功换热、使用寿命以及运行通畅主要取决于：
1. 合理的换热设计
2. 合理的结构设计
3. 安装方式，包括基础和管道设计
4. 运行方法
5. 清洗频率和彻底性
6. 材质、工艺及维护、修理及更换工具。
管式冷却器水平或垂直安装时可实现换热效应最大
化。设备垂直安装时，地脚螺栓和扎箍可能因系统震动或
其他外部原因而松弛。确保定期检查以防止财产损失或产
品损坏。
设备无法正常运行，可能原因如下：
1. 换热器过脏;
2. 实际运行条件与设计运行条件不符。
4.2 安装指示通知
处理、搬动和安装设备时，确保遵照随机安
全说明要求。
如果垂直安装冷却器，则排水插头应朝下（水入口和出口
朝上）。
设备在安装或维修时可能在搬动过程中极易掉落并进而
造成设备损坏；搬动设备时，确保选用载体或其他辅助工
具。为了改善管式油冷却器的使用寿命和换热效应，确
保将冷却器安装在油箱之前的回路管线上以便避免压力峰
值。 参考冷却器规范并确保针对每种型号选用恰当的连接
类型。
4.3 安装条件和环境
4.3.1 运行压力
本产品设计压力油侧 15bar, 水侧 10bar 确保油侧运行压力
和峰值压力不超过22bar，水侧运行压力和峰值压力不超过
15bar；设备投运前，检查系统运行压力。

Installation and servicing manual
Shell & Tube Cooler
16 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
安装
4.3.2 操作温度
操作温度范围：0°C 至 100°C.
冬季系统临时停机时，确保排掉冷却器中的冷却水以防止
壳管破裂。（参见冷却器排液 14页）。
4.3.3 安装环境
依照附件水质规范和标准使用冷却水。湿热环境可能导致
设备外表面生锈。通过喷漆和采用其他保护措施防止设备
生锈。
4.3.4 安装方案
1. 在接口端留下足够的空间，以方便管束从管壳中
拆离。在排水端留下足够的空间，以方便更换端盖
以及橡胶垫片，O型圈等部件。
2. 管道系统须配备阀门和旁路以便可以旁通壳侧和
管侧；这样就可以隔离开换热器以便对其检验、清
洗或维修。
3. 换热器所有进出管道都应该有温度计和压力计接
口，并尽可能贴近换热器安装。
4. 换热器附近须配备必要的排气阀以便吹扫粘附在
管侧或壳侧的蒸汽或气体。
5. 安装换热器时提供牢固支架以避免换热器下坠给管
道施加压力。基座螺栓必须正确安装。
6. 应该安装合适的液位调节阀、安全阀、液位和温度
报警器等。
4.3.5 施工现场安装
警示：进入施工现场前，穿戴适当的劳保用品。
必须劳保用品包括安全帽、劳保鞋、护目镜、
重型手套、耳塞等。确保必须劳保用品并正确
穿戴。
1. 换热器现场验收时，检验运输过程中是否有护盖
损坏。如果损坏明显，检验是否有设备污染并进行
必要护盖更换。如果大面积损坏，则需立即通知
承运单位。
2. 如果在热区存放设备，应尽可能加装护盖。
3. 如果换热器必须存放超过30天以上，则需采取保护
措施防止设备污染或生锈。如果设备到场至安装前
已存放很长一段时间，则安装前应彻底检验产品。
4. 安装时，放置换热器应确保管道能够自然连接。
5. 接管前，检查换热器所有开口是否有异物。仅在安
装前才拆卸护盖。不要让换热器内部通道直接接
触大气，因为大气中水分或有害污染物可能进入
设备。
6. 接管结束后，如果换热器须加装支架或支脚，松开
换热器一侧基础螺栓以便自由移动。基于这一目
的，支架或支腿应预留大孔。
4.4 运行前
4.4.1 管道安装检查
运行设备前，确保管道已正确安装。如果管道安
装不正确，可能漏油或漏水。
4.4.2 冷却水供应
确保设备运行前有充足冷却水源。如果没有冷却水供应，
则不会有换热效应。针对冷却水质要求，请参考安装前相
关要求。
4.4.3 放水堵头
设备运行前，确保关闭设备下部放水堵头。同样，应该安
装温度报警器等。
4.5 运行
1. 设备运行前确保整套系统的清洁度以便防止堵塞管
侧或壳侧。
2. 运行前打开排气阀门。 警示：换热器属于压力容
器，运行时有具体的压力和温度限值。冷却系统
或工艺系统，包括换热器，必须设置安全阀和自
动控制系统进行保障以便能满足换热器设计运行
油入口
油入口
油入口 油出口
油出口
油出口
水出口
水出口
水出口
水入口
水入口
水入口
水平安装
垂直安装垂直安装

Installation and servicing manual
Shell & Tube Cooler
17 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
定期维护保养/维护流程
导流板，
对准上侧
1. 条件。所有操作人员必须清楚具体的设计压力和设
计温度限值。
2. 逐步投入运行。启动和停车流程适合大多数运行情
况。如果有疑问，请咨询奥莱尔苏州办事处以便获
得具体的说明要求。
3. 当系统充满流体并排空空气后，关闭所有手动排气
阀。
4. 换热器到达运行温度后，重新紧固所有垫片或填料
接头以防止渗漏和垫片故障。
5. 换热器运行压力和温度必须在设备铭牌规定的限值
范围内。
6. 停车时排空所有流体以防止可能出现结冰或腐蚀。
7. 所有安装情况应避免出现流体脉动，因为脉动会引
起振动并进而缩短设备运行寿命。
5. 定期维护保养
5.1 检查和清洗
在标准状况(使用冷却水质遵循本手册附件要求，并且系统
中配备过滤系统)下，每6个月，需拆下冷却器的管侧和壳
侧进行内外部的检查和清洗。如果使用其他冷却剂，则需
每4个月拆下管侧和壳侧进行内外部的检查和清洗。
5.2 清洁
在规定的时间段里进行检查和清洗工作时，需仔细检查磨
损和腐蚀(内外部)，以避免产品产生故障或泄露。
任何有磨损迹象的元件，需及时分析，如有必要请及时更
换，以避免影响产品的功能和安全。
5.3 更换元件
本产品在日常维护过程中，可能会产生磨损并可能需要更
换的元件有以下几项：
内部管束，前后端盖，O型圈，橡胶垫片。
请参考本手册中的设备分解图或产品技术说明书，以确定
各个元件的料号。
5.4 记录
对管壳式冷却器的日常维护工作需按时记录以备日后查
看。在产品有问题需要索赔时，请提供产品的日常维护
记录。
6. 维护流程
6.1 拆卸O型圈或垫片
警示：换热器以及管侧和壳侧彻底泄压后再行拆
除堵头，接头和端盖。
6.1.1 拆卸时间
• 如果O型圈或橡胶垫片周围出现漏液时则需更换。
• 定期管道清洁时，更换O型圈或橡胶垫片。
6.1.2 拆卸方式
针对部件名称，请参考 “部件名称”。
1. 拧开螺栓
2. 拆卸螺栓、弹簧垫片和平垫
3. 拆卸端盖
4. 拆卸橡胶垫片（如果仅需更换橡胶垫片，更换时反
方向重复上述步骤 4至1）
5. 使用橡胶锤敲击管板一侧直到另一侧脱离壳程。
!不可以使用坚硬工具。 使用坚硬工具可能导
致管损坏并使得冷却器渗漏。
6. 拆卸第一个O型圈
7. 敲击（管板）另一侧直到管束脱离壳程。
8. 拆卸第二个O型圈
9. 更换O型圈并反向重复上述步骤, 8至1(按顺序1,2,3
和4)以便完成组装。
警示 紧固冷却器螺栓时，遵照铝标准扭矩(参
考第15页)。遵守紧固方法。对产品进行气密试
验以确保没有渗漏。确保依照下图将管束装入壳
程。
在重新装配管束和管壳时，请确保两者的中心对齐已防止
O型圈的损坏。定位第一块挡板向上（如下图）已以保证
产品的性能。
为了在安装端盖时不损坏橡胶垫片，请按照星型顺序来锁
紧螺栓（如下图点1到点8的顺序）
在锁紧螺栓时，请遵循说明书中附加的扭矩列表。
在装配结束后，开机运行之前，请按照铭牌上标明的压
力，对水侧和油侧进行压力测试，已保证产品没有任何的
泄露。
对管壳式散热器，由于错误的安装方式，或者在设备试运
行之前没有进行压力测试而导致散热器甚至液压系统的损
坏，奥优泰克将不承担任何责任。
紧固方法：按星型顺序紧固。

Installation and servicing manual
Shell & Tube Cooler
18 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
应急措施
6.2 更换铸造盖
6.2.1 更换时间
如果端盖破坏出现油或冷却水渗漏时，则需要更换端盖。
6.2.2 更换方式
更换步骤同O型圈或橡胶垫片更换。参考5.1 更换O型圈或
橡胶垫片遵守步骤1至4；更换端盖并重复上述步骤
6.3 铜管清洁
6.3.1 清洁时间
每六个月清洁一次。如果铜管内部因异物堵塞，
换热效率则会下降。因此，必须保证定期清洗管
道。如果冷却器介质水不太干净，每年清洗3次
（湖泊水、河水、未过滤水。。。）
6.3.2 清洁方式
1. 按照6.1.2拆卸步骤1到8的顺序进行管束拆卸；
2. 如发现铜管内部因外物堵塞，请清洁铜管内部；
3. 清洗时，确保使用非腐蚀性石灰石稀释剂做清洁
剂。遵照清洁剂厂家说明要求使用清洁剂。
不可以使用铜管用清洁剂清洗油管路。完全理解清洁剂
使用说明后，将产品浸入灌满清洁剂的容器中存放一段时
间。
6.3.3 冷却器排液
系统停止，换热器不再有水供应时，应打开端盖上所有排
水堵头并将水完全排除冷却器。
冷却器中的死水容易腐蚀产品并急剧缩短产品寿命。
冬季排空冷却器以防止结冰或管束破裂。
7. 应急措施
7.1 端盖破裂出现渗漏时的应急措施
• 如果设备端盖因外部震动而破坏，立即关闭
运行系统压力。
• 切断冷却管线冷却水供应。排空管侧（参考
排液）
• 拧开端盖上的螺栓。
• 拆卸O型圈，检查是否完好；如果不可再用，则需
更换。
• 使用螺栓安装一个新端盖。
7.2 铜管破裂时更换措施
• 如果因季节温度过低导致铜管冻破，立即停止设备
运行并终止向冷却管线供应冷却水。
• 如果铜管破裂时继续向设备供应冷却水，油水则
可能在换热器内部混合，并进而损坏系统。请格外
小心。
• 如果铜管损坏，可能客户无法自行修理或更换。如
果需要相应修理或更换。
请联系我们公司售后团队或当地客服以便获得适当服务。
7.3 垫片破裂时的应急措施
1. 如果因垫片破裂导致漏水时，终止系统运行并停止
向管线供应冷却水。
2. 拧开端盖上的螺丝。
3. 拆卸橡胶垫片并装上新橡胶垫片。
4. 重新装上端盖。
7.4 油、水管线入口和出口出现渗漏时的应急措施
1. 如果油、水管线入口和出口出现渗漏时，首先，终
止系统运行并停止向管线供应冷却水。
2. 检查管线入口和出口接头是否正确安装。如果紧固
不牢固，则可能出现漏水或漏油。
3. 针对PT型螺栓，使用密封材料或缠上特氟龙胶带可
以有效防止漏油或漏水。
4. 如果因上文没有提及的其他冷却器缺陷导致漏油或
漏水，联系我们公司售后团队或就近联系我们的客
户中心。
G1/4
排油孔
G1/4 (3x）
排水孔
拆卸垫片
拆卸O型圈

Installation and servicing manual
Shell & Tube Cooler
19 Parker Hannin Corporation
Hydraulics Group
Catalogue HY10-6014-UM/CN
保质期内维修和区域客服网络/ 附件
8. 保质期内维修和区域客服
网络
8.1 保质期
• 该产品严格遵守苏州派克奥莱尔（奥优泰克）质量
管理和检验规程。
• 产品保质期规定为自购买产品后一年，前提是必须
依照本手册说明要求进行设备操作。
8.2 服务网络
苏州派克奥莱尔（奥优泰克）
地址：中华人民共和国江苏省苏州唯亭唯新路95号 二号
厂房
电话：[phone] | 传真: [phone]
网址: www.parker.com
附件
水质特征
项目 标准值 趋势
腐蚀 结垢
标准项目
Ph [25°C] 6.5 - 8.2 X X
导电性 (μS/cm)(25°C) < 800 X X
氯离子 (mgcL-/L) < 200 X
硫酸根离子 (mgSO42-/L) < 200 X
钙硬度 (mgCaCO3/L) < 150 X
酸消耗量(mgCaCO3/L) < 100 X
总硬度 (mgCaCO3/L) < 200 X
参考项目
Fe (mgFe/L) < 1.0 X X
Cu (mgCu/L) < 0.3 X
硫离子 (mgS2-/L) X
铵离子 (mgNH4+/L) < 1.0 X
硅化物离子 (mgSiO2/L) < 50 X
自由碳化合物 < 4.0 X
稳定系数 6.0 - 7.0 X X
型号
扭矩 (N.m)
适配接头 排液 护盖
油 水
OST-S6-4-400 60 60 25 5
OST-S6-4-530 160 60 25 5
OST-S6-5-680 160 100 25 5
OST-S6-8-670 190 220 25 24
OST-S6-8-700 220 220 25 24

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ZA – South Africa, Kempton Park
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Asia Pacific
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CN – China, Shanghai
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MY – Malaysia, Shah Alam
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NZ – New Zealand, Mt Wellington
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SG – Singapore
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TH – Thailand, Bangkok
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TW – Taiwan, New Taipei City
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South America
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BR – Brazil, Cachoeirinha RS
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CL – Chile, Santiago
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MX – Mexico, Apodaca
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Catalogue HY10-6014-UM/CN, 04/2013, POD© 2013 Parker Hannin Corporation. All rights reserved.