PAXSTER L6e-BU User manual

Paxster AS
OPERATING INSTRUCTIONS
Applicable for all Paxster vehicles Gen 2.2
Rev: 04 –02.03.2023

Paxster user manual Gen 2.2 rev. 04-02.03.2023
Page 1
Foreword
Notes on the operating instructions
The present original operating instructions are designed to provide sufficient instruction for the safe operation of the
Paxster electric vehicle.
The operator manual details different Paxster models. When operating and servicing the Paxster, make sure that the
section applies to your Paxster model.
Our vehicles are subject to ongoing development. We reserve the right to alter the design, equipment, and technical
features of the system. No guarantee of particular features of the Paxster should therefore be assumed from the present
operating instructions.

Paxster user manual Gen 2.2 rev. 04-02.03.2023
Page 2
Safety notices and text mark-ups
Indicates a very hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and
even death.
Indicates a very hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and
even death.
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Indicates a procedure or information to reduce the ecological footprint and act ecofriendly.
!
WARNING
!
CAUTION
i
NOTICE
i
INFORMATION 
!
DANGER

Paxster user manual Gen 2.2 rev. 04-02.03.2023
Page 3
Content
1Correct use and application....................................................................................................................................12
1.1 General ....................................................................................................................................................................12
1.2 Correct application.................................................................................................................................................12
1.3 Approved application conditions .........................................................................................................................12
1.4 Proprietors’ responsibilities...................................................................................................................................14
1.5 Adding attachments and/or optional equipment ...............................................................................................14
2Vehicle description ...................................................................................................................................................15
2.1 Application ..............................................................................................................................................................15
2.2 Assemblies and functional description ................................................................................................................16
2.2.1 Assembly overview ...................................................................................................................................16
2.2.2 Loading areas.............................................................................................................................................18
2.2.3 Functional description..............................................................................................................................21
3Technical specifications ...........................................................................................................................................25
3.1 Performance data ...................................................................................................................................................25
3.2 General ....................................................................................................................................................................25
3.3 Dimensions..............................................................................................................................................................26
3.4 Weights....................................................................................................................................................................27

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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3.5 Battery data .............................................................................................................................................................28
3.6 Range.......................................................................................................................................................................28
3.7 Tire types .................................................................................................................................................................29
3.8 Noise emission level...............................................................................................................................................30
3.9 Electromagnetic compatibility (EMC)...................................................................................................................30
3.10 Specification acc. to radio equipment directive..................................................................................................30
4Identification points and data plate.......................................................................................................................32
4.1 Identification points and data plates ....................................................................................................................32
4.1.1 Vehicle identification plate ......................................................................................................................33
5Transport and commissioning ................................................................................................................................34
5.1 Preparing for first time use ....................................................................................................................................34
5.1.1 Removing the wrapping...........................................................................................................................35
5.1.2 Inserting main fuse....................................................................................................................................36
5.1.3 Adjusting mirrors.......................................................................................................................................37
5.1.4 Starting the Paxster ...................................................................................................................................38
5.1.5 Removing the Paxster from the pallet ...................................................................................................39
5.2 Lifting by jacks.........................................................................................................................................................40
5.3 Lifting by forklift ......................................................................................................................................................44

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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5.4 Transport .................................................................................................................................................................47
5.4.1 Transport on wheels .................................................................................................................................47
5.4.2 Transport on a pallet.................................................................................................................................49
6Battery .........................................................................................................................................................................50
6.1 Safety regulations for handling the traction battery ...........................................................................................50
6.1.1 Fire hazard ..................................................................................................................................................52
6.1.2 Extinguishing fires .....................................................................................................................................54
6.1.3 Special protective equipment for firefighting......................................................................................55
6.1.4 Additional firefighting information ........................................................................................................55
6.2 Safety regulations for handling the auxiliary battery ..........................................................................................56
6.3 Battery types and position .....................................................................................................................................56
6.3.1 Traction battery..........................................................................................................................................57
6.3.2 Auxiliary battery.........................................................................................................................................58
6.3.3 Battery locations...........................................................................................................................................59
6.4 Charging the traction battery ................................................................................................................................60
6.4.1 Connecting the vehicle to the grid ........................................................................................................62
6.4.2 Disconnecting the charging cable .........................................................................................................65
6.5 Charging the auxiliary battery ...............................................................................................................................66

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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6.5.1 Forced internal charging .........................................................................................................................67
6.5.2 External 12V charging ..............................................................................................................................69
7Operation....................................................................................................................................................................70
7.1 Safety regulations for the operation of the Paxster vehicle................................................................................70
7.2 Display and controls...............................................................................................................................................73
7.2.1 Left handle..................................................................................................................................................74
7.2.2 Brake handle ..............................................................................................................................................75
7.2.3 Left control unit..........................................................................................................................................76
7.2.4 Brake handle reservoir .............................................................................................................................80
7.2.5 Main instrument.........................................................................................................................................81
7.2.6 Throttle ........................................................................................................................................................92
7.2.7 Brake pedal ................................................................................................................................................95
7.2.8 Ignition lock and keys...............................................................................................................................96
7.2.9 Key fob ........................................................................................................................................................97
7.2.10 Other keys...................................................................................................................................................98
7.2.11 Switch board ............................................................................................................................................100
7.2.12 12V fuses...................................................................................................................................................105
7.2.13 Outlet 12V.................................................................................................................................................107

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7.2.14 Setting the time and units......................................................................................................................108
7.3 Preparing the Paxster for operation .................................................................................................................. 109
7.3.1 Checks and operations to be performed before daily use .............................................................109
7.3.2 Preparing the Paxster for operation.....................................................................................................112
7.4 Entry and exit ....................................................................................................................................................... 113
7.5 Adjusting the operator seat................................................................................................................................ 115
7.5.1 Adjusting the seat....................................................................................................................................115
7.5.2 Seat switch function ................................................................................................................................117
7.5.3 Adjusting the backrest............................................................................................................................118
7.6 Seatbelt................................................................................................................................................................. 120
7.7 Parking the Paxster securely............................................................................................................................... 123
7.8 Loading and unloading the Paxster................................................................................................................... 125
7.8.1 Rear cargo compartment.......................................................................................................................128
7.8.2 Front cargo area ......................................................................................................................................138
7.8.3 Side compartments.................................................................................................................................142
7.9 Travel .................................................................................................................................................................... 144
7.10 Steering ................................................................................................................................................................ 145
7.11 Braking.................................................................................................................................................................. 149

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7.11.1 Braking ......................................................................................................................................................151
7.11.2 Service brake............................................................................................................................................154
7.11.3 Brake handle ............................................................................................................................................156
7.12 Tires and rims....................................................................................................................................................... 158
7.13 Long term storage ............................................................................................................................................... 162
7.14 Range and battery consumption........................................................................................................................ 164
8Troubleshooting......................................................................................................................................................165
8.1 Paxster does not start.......................................................................................................................................... 165
8.1.1 Charger not disconnected.....................................................................................................................165
8.1.2 Throttle fault .............................................................................................................................................166
8.1.3 Seat fault....................................................................................................................................................167
8.1.4 No reaction of the vehicle at all ............................................................................................................168
8.2 Paxster does not charge ..................................................................................................................................... 169
8.2.1 Charge indicator flashing ......................................................................................................................169
8.2.2 Charge indicator not flashing ...............................................................................................................170
8.3 Paxster gets slower and / or stops ..................................................................................................................... 171
8.3.1 Slowing down: power issues.................................................................................................................171
8.3.2 Slowing down: battery low ....................................................................................................................172

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8.4 Error messages in the display ............................................................................................................................ 174
8.5 Changing a direction indicator bulb ................................................................................................................. 175
8.6 Changing headlight bulbs.................................................................................................................................. 176
8.7 LED headlight or taillight not working .............................................................................................................. 177
8.8 Cleaning and changing the window wiper blade ............................................................................................ 177
8.9 Rescuing the Paxster ........................................................................................................................................... 180
8.9.1 Preparations to release the APBU ........................................................................................................181
8.9.2 Releasing the APBU ................................................................................................................................182
8.9.3 Manual pushing .......................................................................................................................................184
8.9.4 Vehicle operated towing out of dangerous areas.............................................................................185
8.9.5 Vehicle operated towing over longer distances (> 500m)..............................................................186
9Optional equipment ...............................................................................................................................................187
9.1 LED cargo compartment light ............................................................................................................................ 187
9.2 Cabin light ............................................................................................................................................................ 188
9.3 Lateral working light cab .................................................................................................................................... 188
9.4 Lateral working light cargo box ......................................................................................................................... 189
9.5 Front parcel box................................................................................................................................................... 189
9.6 Canvas front ......................................................................................................................................................... 190
9.7 Key FOB................................................................................................................................................................ 191

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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9.8 Wind deflectors.................................................................................................................................................... 192
9.9 Rear-view camera ................................................................................................................................................ 192
9.10 3rd brake light...................................................................................................................................................... 193
9.11 PaxCon.................................................................................................................................................................. 194
9.12 Third-party equipment........................................................................................................................................ 195
10 Maintenance.............................................................................................................................................................196
10.1 Spare parts ........................................................................................................................................................... 196
10.2 Maintenance safety regulations and environment........................................................................................... 197
10.2.1 Maintenance regulations .......................................................................................................................197
10.2.2 Working on the electrical system .........................................................................................................198
10.3 Consumables and used parts............................................................................................................................. 199
10.4 Wheels .................................................................................................................................................................. 200
10.5 Lubricants and lubrication schedule ................................................................................................................. 201
10.6 Preparing the Paxster for maintenance ............................................................................................................. 204
10.7 Cleaning ............................................................................................................................................................... 205
10.7.1 Preparation for cleaning ........................................................................................................................205
10.7.2 Cleaning plastic surfaces .......................................................................................................................206
10.7.3 Cleaning the wind screen and wind deflectors .................................................................................207
10.7.4 Cleaning the floor....................................................................................................................................208

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10.7.5 Cleaning the interior...............................................................................................................................208
10.7.6 Cleaning the wheels ...............................................................................................................................210
10.8 Replacing wheels................................................................................................................................................. 211
10.9 Tightening the wheel nuts .................................................................................................................................. 213
10.10 Checking brake fluid level .................................................................................................................................. 215
10.11 PPM planned preventive maintenance ............................................................................................................. 216
10.11.1 Maintenance schedules......................................................................................................................216
10.11.2 6-month maintenance ........................................................................................................................217
10.11.3 12-month maintenance ......................................................................................................................218
10.11.4 24-month maintenance ......................................................................................................................219
10.11.5 36-month maintenance ......................................................................................................................220
10.11.6 48-month maintenance ......................................................................................................................221
10.11.7 60-month maintenance ......................................................................................................................222
10.11.8 Further maintenance intervals ..........................................................................................................223
11 Inspection after accidents......................................................................................................................................224
12 Disposal –second drive program.........................................................................................................................226

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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1Correct use and application
1.1 General
The Paxster must be used, operated, and serviced in accordance with this present operating instruction. All
other types of use are beyond its scope of application and may result in damage to personnel, property or the
Paxster vehicle.
1.2 Correct application
The Paxster electric delivery vehicle is designed to carry loads in two compartments, the front cargo area and
the rear cargo cabinet. Additional spaces for personal belongings are situated on both sides of the operator.
The maximum loads for the rear cargo area and front cargo area must not be exceeded.
Do not carry passengers.
1.3 Approved application conditions
The Paxster is designed to operate in the following conditions:
▪Operation in industrial and commercial environments.
▪Operation on public roads
▪Permissible temperature range -20°C to 40°C.
▪Operation only on secure, level surfaces with sufficient capacity.
▪Negotiating of slopes up to a maximum of 18%.
▪Do not travel across or at an angle on inclines of more than 18%
i
NOTICE

Paxster user manual Gen 2.2 rev. 04-02.03.2023
Page 13
Use under extreme conditions.
Using the Paxster under extreme conditions can result in malfunctions and accidents.
Special equipment and authorization are required if the Paxster is to be constantly used in extreme conditions,
especially in dusty or corrosive atmospheres.
The Paxster cannot be used in areas at risk of explosion.
Driving in winter conditions requires winter tires and special attention to safe speed, braking distance, and
steering capabilities.
Driving in severe weather with wind gusts of more than 80km/h may lead to instable driving behavior.
Do not drive in weather conditions with wind gusts of more than 110km/h. The vehicle might tilt.
Depending on the height of the center of gravity driving on inclines of 25%may lead to tipping to the rear!
Depending on the height of the center of gravity driving across inclines of 30%may lead to tipping to the side!
Do not drive under the influence of alcohol, drugs or medications.
Do not drive if you are wearing a plaster cast or orthosis / leg or arm brace.
!
WARNING
!
WARNING
!
WARNING

Paxster user manual Gen 2.2 rev. 04-02.03.2023
Page 14
1.4 Proprietors’ responsibilities
For the purposes of the present operating instructions the “operating company” or owner is defined as any
natural or legal person who either uses the Paxster himself, or on whose behalf it is used. In special cases (e.g.
leasing or renting) the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the Paxster, is charged with operational duties.
The proprietor must ensure that the Paxster is used only for the purpose it is intended for and that danger to life
and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety
regulations and operating, servicing and repair guidelines must be followed. The operating company must
ensure that all users have read and understood these operating instructions.
Failure to comply with the operating instructions invalidates the warranty. The same applies if improper work is
carried out on the Paxster by the customer or third parties without the permission of the manufacturer.
1.5 Adding attachments and/or optional equipment
The mounting or installation of additional equipment which affects or enhances the performance of the Paxster
requires the written permission of the manufacturer. Local authority approval may also need to be obtained.
Local authority approval however does not constitute the manufacturers approval.
i
NOTICE

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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2Vehicle description
2.1 Application
The Paxster Gen 2.2 electric vehicle is designed for last mile logistics and postal- and packaging distribution
and in customized versions for other distribution and delivery types like hospital supply, food delivery, battery
transport, and film camera platform.
The Paxster is designed for outdoor and indoor use and is road approved.
The maximum permissible load is stated on data stickers in the cargo cabinet and on the front cargo area.

Paxster user manual Gen 2.2 rev. 04-02.03.2023
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2.2 Assemblies and functional description
2.2.1 Assembly overview
Item
description
1
Headlights LED or Halogen
2
Heated windscreen
3
Windscreen wiper
4
Mirror
5
Wind deflector
6
Rear cargo compartment
7
Reflector
8
Door magnet
9
Side compartment
10
Jump start switch
1
2
3
4
5
6
7
8
9
10

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Item
description
11
Direction indicator front
12
Cabin light
13
Rear view display
14
3rd brake light
15
Rear view camera
16
Rear door opener and handle
17
Rear lights LED
18
Registration plate
19
Brake pedal
20
Steering bar
11
12
13
14
15
16
17
18
19
20

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2.2.2 Loading areas
The Paxster offers three loading areas:
- Cargo compartment
- Front cargo area
- Side compartments (left and right)
- Optional side cargo compartment
Item
description
6
Rear cargo compartment
21
Optional side cargo compartment
22
Front cargo area
23
Right side compartment
24
Left side compartment
22
24
6
23
21

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2.2.2.1 Rear cargo compartment
The Paxster vehicles can be ordered with to different rear cargo compartments:
▪Type delivery →rear compartment volume app. 750liter
▪Type cargo →rear compartment volume app. 950liter
The rear cargo compartments can be accessed via to rear doors. The standard cargo compartment’s load
capacity is 190kg. See chapter 7.8.1 for further information.
The maximum loads for the rear cargo area and front cargo area must not be exceeded.
If your Paxster is a special build, the cargo capacity might deviate from above mentioned standard values. Please
refer to the sticker on the vehicle and the special build manual if applicable.
2.2.2.2 Front cargo area
The front cargo area between steering column and windscreen is a customized area. Depending on regional
post box sizes or load type, this area may look different. The standard load capacity for the front cargo area is
50kg. See chapter 7.8.2 for further information.
The maximum loads for the rear cargo area and front cargo area must not be exceeded.
!
WARNING
!
WARNING