Performax 241-0510 User manual

12 V LI-ION CORDLESS DRILL

(Battery & Charger Not Included)

241-0510

Owner’s Manual

PRODUCT SPECIFICATIONS

Battery:

12 V, 1.5 Ah Li-ion

Maximum torque:

100 in-lb

Variable speed ranges

0–450 RPM (no load)

Torque clutch positions:

16 + drill mode

Keyless chuck:

3/8" (10 mm) single sleeve

Maximum drilling depth:

1/8" (3 mm) in steel

17/32" (20 mm) in wood

Charger:

30–40 minute diagnostic, Class 2

Charger input:

120 V AC, 60 Hz

Charger output:

12 V DC, 2.2 A (maximum)

Weight:

2 lb 6 oz (1.1 kg) with battery

Need Assistance?

Call us on our toll free customer support line:

1-866-349-8665

Technical questions

Replacement parts

Parts missing from package

Battery not

included

Product specifications ………….…………………………………………………….

Table of contents ……………………………………………………………………...

General safety warnings ……………………………………………………………..

3–4

Eye, ear & lung protection ……………………………………………………………

3–4

Electrical safety ……………………………………………………………………….

Power tool safety ……………………………………………………………………...

5–6

General safety rules …………………………………………………………………..

Work area ………………………………………………………………….…………..

Electrical safety ……………………………………………………………………….

Personal safety ………………………………………………………………………..

5–6

Use and care of power tools .………………………………………………………..

Service …………………………………………………………………………………

Specific safety rules …………………………………………………………………..

Battery & charger safety ………………………………………………………….….

Battery pack recycling ………………………………………………………………..

Symbols ………………………………………………………………………………..

Know your cordless drill ……………………………………………………………..

Accessories ……………………………………………………………………………

Contents ……………………………………………………………………………….

Assembly and operating ……………………………………………………………..

13–23

Battery charging, disposal & maintenance …………………………………………

Charging the battery pack ……………………………………………………………

Checking the battery charge status …………………………………………………

13–14

Installing a battery in the drill ………………………………………………………...

Adjusting the torque ………..…………………………………………………………

14–15

Forward/reverse switch ………………………………………………………………

Variable-speed trigger switch ………………………………………………………..

LED worklight ………………………………………………………………………….

Installing drill bits ……………………………………………………………………...

16–18

Removing bits …………………………………………………………………………

Drilling ………………………………………………………………………………….

19–21

Driving screws …………………………………………………………………………

Removing the chuck ………………………………………………………………….

Retightening a loose chuck ………………………………………………………….

Maintenance …………………………………………………………………………..

Exploded view …………………………………………………………………………

Parts list ………………………………………………………………………………..

26–27

Warranty ……………………………………………………………………….………

TABLE OF CONTENTS

EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

General Safety Rules

Specific Safety Rules and Symbols

Functional Description

Assembly

Operation

Maintenance

Accessories

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA

REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription

eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended

periods of operation of the tool, or if the operation is noisy.

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions.

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 120 V operation. It must be connected to

a 120 V, 15 A circuit that is protected by a time-delayed fuse or circuit

breaker. To avoid shock or fire, replace power cord immediately if it is worn,

cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN

OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are

known to cause cancer, birth defects, or other genetic abnormalities. These

chemicals include:

Lead from lead-based paints

Crystalline silica from bricks, cement, and other masonry products

Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how

often this type of work is performed. In order to reduce exposure to these

chemicals, work in a well-ventilated area, and use approved safety

equipment, such as a dust mask that is specifically designed to filter out

microscopic particles.

GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all

instructions listed below may result in

electric shock, fire and/or serious personal

injury.

WORK AREA

Keep your work area clean and well lit.

Cluttered benches and dark areas invite

accidents.

Do not operate power tools in potentially

explosive environments, such as in the

presence of flammable liquids, gas or dust.

Power tools create sparks that may ignite

dust or fumes.

Keep bystanders, children and visitors

away while operating the tool. Distractions

can cause the operator to lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a

polarized plug (one blade is wider than the

other). This plug will only fit into a

polarized plug one way.

If the plug does not fit into the outlet

properly, reverse the plug. If it still does not

fit, contact a qualified electrician to install a

polarized outlet. Do not alter the plug in

any way. Double insulation eliminates the

need for the three-pronged grounded

power cord and grounded power supply

system.

Avoid contact between the operator's body

and grounded surfaces such as pipes,

radiators, ranges, and refrigerators. There

is an increased risk of electric shock if the

operator's body is grounded.

Do not expose power tools to rain or wet

conditions. Water entering the power tool

will increase the risk of electric shock.

Do not abuse the cord. Do not use the

power cord to carry the tool or to pull the

plug out of the outlet. Keep the power cord

away from heat, oil, sharp edges, and

moving parts. Replace a damaged power

cord immediately. A damaged power cord

increases the risk of electric shock.

When operating a power tool outdoors,

use an outdoor-rated extension cord type

“W-A” or “W”. These cords are rated for

outdoor use and they reduce the risk of

electric shock.

PERSONAL SAFETY

Stay alert, be aware of the surroundings,

and use common sense when operating a

power tool. Do not use a power tool while

tired or under the influence of drugs,

alcohol, or medication. A moment of

inattention while operating a power tool

may result in serious personal injury.

Dress properly. Do not wear loose clothing

or jewellery.

Contain long hair. Keep hair, clothing, and

gloves away from moving parts. Loose

clothing, jewellery, or long hair can get

caught in moving parts.

POWER TOOL SAFETY

PERSONAL SAFETY –cont’d

Avoid accidental start-ups. Verify that the

switch is in the OFF position before

plugging in the tool. Carrying a power tool

with a finger on the switch or plugging in a

tool that has the switch in the ON position

invites accidents.

Remove adjusting keys and wrenches

before turning the tool ON. A wrench or

key that is left attached to a rotating part of

the tool may result in personal injury.

Do not overreach. Keep proper footing and

balance at all times. Proper footing and

balance allows the operator to maintain

better control of the tool in unexpected

situations.

Use safety equipment. Always wear eye

protection.

Use a dust mask, non-skid safety shoes, a

hardhat, or hearing protection when

appropriate.

USE AND CARE OF POWER TOOLS

Use clamps or another practical means to

secure and support the workpiece to a

stable platform. Holding the work in a hand

or against the body is not stable, and may

lead to loss of control.

Do not force the tool. Use the correct tool

for the application. The correct tool will do

the job better and safer when used at the

rate that it was designed to work at.

Do not use a power tool if it cannot be

turned ON or OFF using the power switch.

A tool that cannot be controlled using the

switch is dangerous, and must be repaired.

Disconnect the plug from the outlet before

making any adjustments, changing

accessories, or storing the tool. Such

preventive safety measures reduce the risk

of accidental start-ups.

When power tools are not in use, store

them out of the reach of children or

untrained persons. Tools are dangerous in

the hands of untrained users.

Maintain tools with care. Keep cutting tools

sharp and clean. Properly maintained

cutting tools with sharp cutting edges are

less likely to bind, and are easier to

control.

Inspect the tool for misalignment or binding

of moving parts, broken parts, and any

other condition that may affect the

operation of the tool. If it is damaged, have

the tool serviced before using it. Many

accidents are caused by poorly maintained

tools.

Use only accessories that are

recommended by the manufacturer for this

model. Accessories that are suitable for

one tool may become hazardous when

used with another tool.

SERVICE

Tools servicing must be performed by

qualified personnel. Service or

maintenance performed by non-qualified

personnel could result in a risk of injury.

When servicing a tool, use only identical

replacement parts. Follow the instructions

in the Maintenance section of this Manual.

The use of unauthorized parts or failure to

follow the instructions in the Maintenance

section of this Manual may create a risk of

electric shock or injury.

POWER TOOL SAFETY

WARNING: Know your cordless

drill. Do not plug in the charger or

install the battery in the tool until you

have read and understand this

Instruction Manual. Learn the tool’s

applications and limitations, as well as

the specific potential hazards related to

this tool. Following this rule will reduce the

risk of electric shock, fire, or serious injury.

Always wear eye protection.

Any power tool can throw

foreign objects into your eyes

and cause permanent eye

damage. ALWAYS wear safety goggles

(not glasses) that comply with ANSI safety

standard Z87.1. Everyday glasses have

only impact resistant lenses. They ARE

NOT safety glasses.

WARNING: Glasses or goggles

not in compliance with ANSI Z87.1

could cause serious injury when they

break.

WARNING: Always use a safety

shield, hearing protection and dust

mask when drilling concrete.

Do not drill material too small to be

securely held.

Always keep hands out of the path of the

drill bit. Avoid awkward hand positions

where a sudden slip could cause your

hand to move into the path of the drill bit.

Secure the workpiece. Use clamps or a

vice to hold the workpiece. It is safer than

using your hand and it frees both hands to

operate the tool.

Make sure there are no nails or foreign

objects in the part of the workpiece to be

drilled.

To avoid injury from accidental starting,

always remove the battery from the tool

before installing or removing a drill bit.

Do not install or use any drill bit that

exceeds 7” (17.5 cm) in length or extends

more than 6” (15 cm) beyond the chuck

jaws. They can bend or break suddenly.

Before starting the operation, jog the drill

switch to make sure the drill bit does not

wobble or vibrate.

Do not use fly cutters or multiple-part hole

cutters, because they can come apart or

become unbalanced during use.

Make sure the spindle has come to a

complete stop before touching the chuck

or attempting to change the drill bit.

Always make sure the chuck is tight and

the drill bit firmly tightened in the chuck

before starting drill.

SPECIFIC SAFETY RULES

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Only use the

diagnostic charger supplied with this kit

to charge the 12 V Li-ion battery.

Charging any other batteries may

damage the charger and possibly cause

serious injury.

Do not store or carry the battery in a

manner in which metal objects could

contact the exposed metal end. Do not

place the battery in aprons, pockets,

drawers, etc. with loose nails, screws, keys

etc. The battery could short circuit causing

a fire, personal injury or damage to the

battery.

Never attempt to open the battery for any

reason. If the housing of the battery breaks

or cracks, immediately discontinue use

and do not recharge.

Do not charge the battery if it is wet or

shows any evidence of corrosion.

A small leakage from the battery may

occur under extreme usage, charging or

temperature conditions. This does not

indicate a failure. However, if the outer

seal is broken and this leakage gets on

your skin, follow these steps:

1. Wash immediately with soap and

water.

2. Neutralize with a mild acid such as

lemon juice or vinegar.

3. If liquid gets into your eyes, flush

immediately with clean water for a

minimum of 10 minutes and seek

medical attention.

NOTE: The battery liquid is slightly acidic.

Do not incinerate the battery. It can

explode in a fire.

Do not use an extension cord. Plug the

charger cord directly into an electrical

outlet.

Use the charger only in a standard

120 V, 60 Hz electrical outlet.

Do not use the charger in wet or damp

conditions. It is intended for indoor use

only. Do not use the charger near sinks or

tubs. Do not immerse the charger in water.

Do not allow the cord to hang over the

edge of a table or counter or touch hot

surfaces. The charger should be placed

away from sinks and hot surfaces.

Do not use the charger to charge any

batteries other than the cordless drill

batteries. Other batteries may explode.

Do not operate charger if the cord or plug

is damaged. Replace the damaged cord

and plug immediately.

Do not operate the charger if it has

received a sharp blow, been dropped or

otherwise damaged in any way. Have a

qualified technician examine the charger

and repair it if necessary. Do not

disassemble the charger.

Do NOT charge the batteries when the

work area or the battery temperature is at

or below 0° C (32° F) or above

45° C (113° F).

Unplug the charger when not in use and

before cleaning or maintenance.

BATTERY & CHARGER SAFETY

BATTERY PACK RECYCLING

To preserve our natural resources, please

recycle or dispose of batteries properly.

The batteries charged by this charger may

contain chemicals and metals that are

harmful to the environment. Never dispose

of re-chargeable batteries in your normal

household garbage or in landfill sites as

they will add to the pollution of the

environment.

Please call 1-800-822-8837 for the location

of your nearest RBRC battery recycling

location.

BATTERY & CHARGER SAFETY

R B R C

Li- ion

This symbol designates that this tool is

listed with U.S. requirements by

ETL Testing Laboratories, Inc.

Conforms to UL Std. 60745-1, 60745-2-1,

and 60745-2-2.

3042597

JD623212

LISTED

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Litres

Kilograms

Hours

N/cm2

Newtons per square

centimetre

Pascals

Min

Minutes

Seconds

Alternating current

Three-phase alternating

current

Three-phase alternating

current with neutral

Direct current

No load speed

Alternating or direct

current

Class II construction

Splash-proof

construction

Watertight construction

Protective grounding at

grounding terminal,

Class I tools

Revolutions or

reciprocations per

minute

Diameter

Off position

Arrow

Warning symbol

SYMBOLS

WARNING: Some of the following symbols may appear on the cordless

drill. Study these symbols and learn their meaning. Proper interpretation of

these symbols will allow for more efficient and safer operation of this tool.

Chuck

Variable speed

trigger switch

Forward/reverse

button

Torque

clutch

Air vents

Battery

cavity

LED light

AVAILABLE ACCESSORIES

WARNING: Use only accessories

that are recommended for this cordless

drill. Follow the instructions that

accompany the accessories. The use of

improper accessories may result in

injury to the operator or damage to the

cordless drill.

Before using any accessory, carefully read

the instructions or the owner’s manual for

the accessory.

Replacement 12V battery 252-0512

Replacement 12V charger 252-0510

Drill bits

Screwdriver bits

Nut drivers

WARNING: If any part is missing or

damaged, do not plug charger into the

power source or install the battery in the

tool until the missing or damaged part is

replaced.

KNOW YOUR CORDLESS DRILL

ACCESSORIES

CONTENTS

Carefully unpack the cordless drill.

Compare the contents against the

“CORDLESS DRILL COMPONENTS”

chart at right.

NOTE: See illustration of cordless drill

below.

WARNING: To avoid fire or toxic

reaction, never use gasoline, naphtha,

acetone, lacquer thinner or similar

highly volatile solvents to clean the

tool.

CONTENTS

CORDLESS DRILL COMPONENTS

KEY

DESCRIPTION

QTY

Cordless drill

Owner’s Manual

NOTE: The battery and charger

that are packed with the 12 V

Oscillating Tool are designed to

be used with this cordless drill.

BATTERY CHARGING, DISPOSAL &

MAINTENANCE

The battery and charger that are packed

with the 12 V Oscillating Tool are designed

to be used with this cordless drill. Please

refer to the 12 V Oscillating Tool owner’s

manual for instructions relating to:

Charging the battery

Disposal of defective batteries

Maintaining the battery

CHECKING THE BATTERY CHARGE

STATUS (if your battery is equipped with

the charge indicator system)

The level of charge remaining in the

battery can be checked by using the

battery charge indicator system that is

contained in the end of the battery.

NOTE: The battery charge remaining may

be checked while the battery is installed in

the tool with the ON/OFF switch turned

OFF. It may also be checked while the

battery is removed from the tool. DO NOT

check the battery charge remaining while

the battery is in the charger. You will get a

false reading and you may also damage

the battery status system.

1. Press and hold the battery status

button (1) located in the end of the

battery (Fig. 1).

2. One or more of the three LED lights in

the LED window (2) will come ON to

indicate the amount of charge that is

remaining in the battery as follows:

Red + Amber + Green (3, 4 & 5) –2/3 to

full capacity

Red + Amber (3 & 4) –1/3 to 2/3 capacity

Red (3) –less than 1/3 capacity

ASSEMBLY AND OPERATING

Fig. 1

CHECKING THE BATTERY CHARGE STATUS

–cont’d

3. Release the battery status button to

turn the LED’s OFF.

INSTALLING A BATTERY IN THE DRILL

1. Remove the discharged battery (1)

from the tool by pressing on the

battery release button (2) on the top of

the battery (Fig. 2).

2. Pull the battery out of the tool handle.

3. Slide the fully charged battery into the

matching cavity in the tool handle

where the discharged battery has

been removed.

NOTE: Make sure the two keys (3) in the

battery stem align with the matching key

ways (4) in the handle. The battery release

button will “click” into place when the

battery is fully installed.

WARNING: Do not immerse the

battery pack in water. Sudden cooling

could cause the hot battery to explode or

leak.

ADJUSTING THE TORQUE

Your drill is equipped with an adjustable

torque clutch for driving different types of

screws into different types of materials. It

also has a setting for “drilling”. The proper

setting depends upon the type of material

and size of screw being used and the

function required.

ASSEMBLY AND OPERATING

Fig. 2

ADJUSTING THE TORQUE –cont’d

Adjust the torque setting as follows:

1. Identify the torque settings located on

the torque adjustment ring (1) (Fig. 3).

2. Rotate adjustment ring to align the

correct torque setting number with the

torque indicator arrow (2). See the

chart on the following page for correct

torque settings.

1–4 For driving small screws

5–7 For driving medium sized screws

into soft materials

8–10 For driving screws into soft &

medium-density materials

9–13For driving screws into hardwood

14–16 For driving large screws

For drilling. This position is

marked with a drill bit icon (3) on the

torque adjustment ring (Fig. 4).

FORWARD/REVERSE SWITCH

The forward/reverse switch (1) is

conveniently mounted above the trigger

switch (2) (Fig. 5). To make the drill rotate

clockwise for drilling or driving screws,

push the forward/reverse switch to the left.

To make the drill rotate counter-clockwise

for removing screws, push the

forward/reverse switch to the right.

NOTES:

a) Never change the position of the

forward/reverse switch while chuck is

turning.

b) The trigger switch will NOT function with

the forward/reverse switch in the middle

position.

ASSEMBLY AND OPERATING

Fig. 3

Fig. 4

Fig. 5

VARIABLE-SPEED TRIGGER SWITCH

This drill is equipped with a variable-speed

ON/OFF trigger switch.

1. To start drill, gently squeeze the

trigger switch (1) (Fig. 6).

NOTE: The drill will turn at its slowest

speed when the trigger switch is

depressed slightly. The drill will turn at its

fastest speed when the trigger switch is

fully depressed.

2. To stop the drill, release the trigger

switch.

NOTE: Drilling at a slow speed for an

extended period of time may cause the drill

motor or the battery pack to overheat. If

either the drill or the battery get hot, stop

drilling and allow them to cool for at least

15 minutes.

LED WORK LIGHT

The LED work light (2) will automatically

turn ON when the trigger switch (1) is

squeezed (Fig. 7). It will automatically turn

OFF approximately 30 seconds after the

trigger switch is released.

INSTALLING DRILL BITS

WARNING: Never hold the chuck

body with one hand and use the drill

power to rotate the drill body to loosen

or tighten bits. Serious injury may

result.

This drill is equipped with a keyless chuck.

This chuck is designed to provide easy

one-handed tightening and loosening of

the chuck jaws.

ASSEMBLY AND OPERATING

Fig. 6

Fig. 7

INSTALLING DRILL BITS –cont’d

1. To open the keyless drill chuck, grasp

and hold the chuck body (1) and

rotate it in a counter-clockwise

direction until the chuck jaws (2) open

wide enough to accept the bit (3)

(Fig. 8).

NOTE: The drill spindle will automatically

lock when the drill is stopped.

2. Insert the bit into the chuck the full

length of the jaws. Raise the front of

your drill slightly to prevent the bit from

falling out of the chuck jaws.

3. Tighten the chuck jaws onto the bit by

turning the chuck body in a clockwise

direction.

NOTE: Make sure the bit is properly

aligned in the jaws and NOT at an angle.

An improperly aligned bit could be thrown

from the chuck when the drill is started.

Make sure the chuck jaws grasp the flat

sides of a screwdriver bit.

4. Finish tightening the chuck jaws.

Firmly grasp the chuck body with your

hand and rotate it in a clockwise

direction.

NOTES:

a) The automatic spindle lock will prevent

the spindle from rotating while the chuck

body is being tightened.

b) Continue to rotate the chuck body until

the clicking stops and you can no longer

turn it any further BY HAND.

c) Hand-tighten the chuck body. Do NOT

use pliers. You will damage the chuck.

ASSEMBLY AND OPERATING

Fig. 8

INSTALLING DRILL BITS –cont’d

WARNING: Do not insert drill bit

into chuck and tighten as shown in

Fig. 9. The drill bit MUST be properly

inserted with all three of the chuck jaws

holding the bit centred in the chuck. Failure

to properly insert drill bit could cause the

drill bit to be thrown from the chuck,

resulting in possible serious injury or

damage to the chuck.

REMOVING BITS

1. To open the keyless drill chuck, grasp

and hold the chuck collar and rotate it

in a counter-clockwise direction until

the chuck jaws open and release the

bit.

2. Remove the bit.

ASSEMBLY AND OPERATING

Fig. 9

DRILLING

When drilling into smooth, hard surfaces

such as metal, use a centre punch to mark

the desired hole location. This will prevent

the drill bit from slipping off centre as the

hole is started.

The workpiece to be drilled should be

secured in a vice or with clamps to keep it

from turning as the drill bit rotates

(Fig. 10).

ASSEMBLY AND OPERATING

For safety reasons, the operator

must read the sections of this

Owner’s Manual entitled “GENERAL

SAFETY WARNINGS”, “POWER

TOOL SAFETY”, “SPECIFIC SAFETY

RULES”, “BATTERY & CHARGER

SAFETY” and “SYMBOLS” before

using this cordless drill.

Verify the following every time the

drill is used:

1. Safety glasses, safety goggles,

or face shield is being worn.

2. Hearing protection and dust

mask are being worn when

drilling in concrete.

3. The chuck has not worked loose

on the spindle.

4. The bit is in good condition, and

is properly tightened into the

chuck.

Failure to observe these safety rules

will significantly increase the risk of

injury.

WARNING

Fig. 10

DRILLING –cont’d

1. Check the drill bit to make sure it is

firmly locked into the drill chuck, and

verify that the forward/reverse switch

is in the forward position.

2. Set torque clutch to the drilling

position.

3. Hold the drill firmly with both hands

whenever possible. Use one hand to

grasp the handle and switch.

NOTE: Make sure the hand placed on the

body of the drill does not cover the air

vents. Covering these air vents will reduce

motor cooling, and possibly lead to

overheating the motor.

4. While holding the drill firmly, place the

point of the drill bit at the point to be

drilled. Squeeze the switch trigger to

start the drill.

NOTES: Always use a higher drill speed

when drilling small holes. Use a slower drill

speed when drilling large holes.

5. Move the drill bit into the workpiece

applying only enough pressure to

keep the bit cutting. Do not force the

drill bit or apply sideways pressure to

elongate the hole.

WARNING: Be prepared for

binding and bit breakthrough. When

these situations occur, the drill bit has a

tendency to grab the workpiece. This

action will kick the drill opposite to the

direction of drill bit rotation, and could

cause loss of control when breaking

through material as you complete

drilling the hole. If you are not prepared,

this loss of control can result in serious

injury.

ASSEMBLY AND OPERATING

Fig. 10

Table of contents