Phoenix Contact IB IL 24 MUX MA-PAC User manual

User manual
Configuring and installing the
Inline field multiplexer

2017-02-22
PHOENIX CONTACT 5981_en_06
Configuring and installing the
UM DE IB IL 24 MUX MA-PAC
06
Designation Order No.
IB IL 24 MUX MA-PAC 2861205
User manual
Designation:
Revision:
This user manual is valid for:

5981_en_06 PHOENIX CONTACT 3
Table of contents
1 Information about this document and the documentation landscape for Inline Modular IO .........9
1.1 Function of this user manual.................................................................................. 9
1.2 The documentation landscape for Inline Modular IO in reference to the field
multiplexer ............................................................................................................. 9
2 Using a field multiplexer in the field multiplexer system ............................................................11
2.1 Arrangement of a field multiplexer system........................................................... 11
2.2 Data transmission................................................................................................ 12
2.3 Transmission time ............................................................................................... 13
2.4 Diagnostics.......................................................................................................... 14
2.5 Additional system components............................................................................ 14
2.6 Number of devices in a field multiplexer station................................................... 14
3 Description of the field multiplexer ............................................................................................15
3.1 General description ............................................................................................. 15
3.2 Diagnostic indicators ........................................................................................... 17
3.3 Terminal point assignment................................................................................... 18
3.4 Installation instructions ........................................................................................ 20
3.4.1 Transmission media in the field multiplexer system ............................. 20
3.4.2 Supply from a single power source ...................................................... 20
3.4.3 Alarm contact ....................................................................................... 20
3.4.4 Temperature measurements ................................................................ 21
3.5 Configuration ....................................................................................................... 22
3.5.1 Configuring the "fiber optics (FO)" transmission mode ......................... 22
3.5.2 Configuring the station as a master or a slave ...................................... 22
3.6 Connection example............................................................................................ 22
3.7 Installing and removing the field multiplexer station............................................. 23
3.8 Terminals approved for use on the field multiplexer............................................. 25
3.8.1 Universal terminals that can be used on the field multiplexer ............... 25
3.8.2 Terminals that can actually be used on the field multiplexer ................ 25
4 Power supplies and voltage concept ........................................................................................27
4.1 Power supplies .................................................................................................... 27
4.1.1 Supply at the field multiplexer .............................................................. 27
4.1.2 Providing/supplying power at power and/or segment terminals ........... 28
4.1.3 Demands on the voltage supplies ........................................................ 28
4.2 Voltage concept within an field multiplexer station............................................... 29
4.2.1 Power and segment terminals .............................................................. 29
4.2.2 Electrical isolation ................................................................................ 30

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4PHOENIX CONTACT 5981_en_06
5 Surge protection .......................................................................................................................35
5.1 Surge protection for the remote bus cable........................................................... 36
5.2 Surge protection for the power supply and the entire control cabinet .................. 39
5.3 Surge protection measures in fiber optic mode ................................................... 40
6 Transmission media..................................................................................................................41
7 Configuring and installing the field multiplexer systems with the help of an example project ....43
7.1 Describing and defining the task.......................................................................... 43
7.2 Selecting the required I/O terminals..................................................................... 43
7.2.1 Devices permitted in a field multiplexer station .................................... 43
7.2.2 Checking the system limits ................................................................... 48
7.3 Selecting suitable power supply units.................................................................. 49
7.4 Providing surge protection................................................................................... 50
7.5 Selecting the transmission medium ..................................................................... 50
7.6 Determining the transmission time....................................................................... 50
7.7 Installing and configuring the field multiplexer system ......................................... 51
7.7.1 Basic information for installation .......................................................... 51
7.7.2 Arrangement of the field multiplexer system ........................................ 52
7.7.3 Connecting and configuring the field multiplexer .................................. 53
8 Commissioning and functional test ...........................................................................................55
8.1 Checking the installation...................................................................................... 55
8.2 Startup behavior and system test ........................................................................ 56
8.3 Operation............................................................................................................. 57
8.4 Diagnostic indicators ........................................................................................... 58
8.4.1 Error causes and remedies .................................................................. 58
8.4.2 Localizing errors on a field multiplexer station ...................................... 60
8.5 Flowchart............................................................................................................. 62
9 Technical data and ordering data .............................................................................................65
9.1 Technical data ..................................................................................................... 65
9.2 Ordering data ...................................................................................................... 65

Table of contents
5981_en_06 PHOENIX CONTACT 5
A Technical appendix: The field multiplexer with different transmission media ............................67
A 1 Transmission over copper cable......................................................................... 67
A 2 Transmission over fiber optics............................................................................ 68
A 2.1 Devices for the field multiplexer station ................................................ 68
A 2.2 PSI-MOS-RS485W2/FO... fiber optic converters that can be used .. 69
A 2.3 Basic field multiplexer settings ............................................................. 69
A 2.4 Configuring fiber optic converters ........................................................ 70
A 2.5 Connecting the cables ......................................................................... 71
A 3 Transmission over telephone line (modem)........................................................ 72
A 3.1 Devices and software for the field multiplexer station ........................... 72
A 3.2 Basic field multiplexer settings ............................................................. 73
A 3.3 Configuring modems using software .................................................... 73
A 3.4 Setting the DIP switches of the modems .............................................. 75
A 3.5 Configuring the converters ................................................................... 76
A 3.6 Connecting the cables ......................................................................... 77
A 4 Transmission over Bluetooth (wireless).............................................................. 79
A 4.1 Devices and software for the field multiplexer station ........................... 79
A 4.2 Basic field multiplexer settings ............................................................. 80
A 4.3 Setting the switch on the Bluetooth converter ...................................... 80
A 4.4 Connecting the cables ......................................................................... 80
A 5 Transmission over Ethernet (COM SERVER)..................................................... 81
A 5.1 Devices for the field multiplexer station ................................................ 81
A 5.2 Basic field multiplexer settings ............................................................. 81
A 5.3 Setting the Ethernet converters using software or
Web-Based Management (WBM) ........................................................ 82
A 5.4 Setting the switch on the Ethernet converter ........................................ 84
A 5.5 Connecting the cables ......................................................................... 85
A 5.6 Example configuration ......................................................................... 85
B Index.........................................................................................................................................87

IB IL 24 MUX MA-PAC
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PHOENIX CONTACT
Please observe the following notes
User group of this manual
The use of products described in this manual is oriented exclusively to qualified electricians
or persons instructed by them, who are familiar with applicable standards and other
regulations regarding electrical engineering and, in particular, the relevant safety concepts.
Explanation of symbols used and signal words
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[e-mail]
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible
injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGER This indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional
information or refer to detailed sources of information.

Please observe the following notes
PHOENIX CONTACT
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.

Information about this document and the documentation landscape for Inline Modular IO
5981_en_06 PHOENIX CONTACT 9
1 Information about this document and the documentation
landscape for Inline Modular IO
1.1 Function of this user manual
At the beginning, this user manual describes the IB IL 24 MUX MA-PAC field multiplexer.
This manual also helps you from configuration and installation to start up and function test
of a field multiplexer system.
1.2 The documentation landscape for Inline Modular
IO in reference to the field multiplexer
The documentation for Inline Modular IO is modular, providing you with the optimum
information for your specific application with your Inline terminals used.
The following documentation is available for the field multiplexer in association with
Inline Modular IO:
IL SYS INST UM E "Automation terminals of the Inline product range" user manual
This manual is the generic system manual for Inline and describes the use of
terminals/modules in the Inline product range for all bus systems.
The following topics are covered:
– The device properties, which are the same for all bus systems
– Notes on the low voltage area
– Overview of the Inline product groups
– Structure and dimensions of Inline terminals
– Electrical potential and data routing
– Mounting and removing
– General technical data and ordering data
–Examplesandtips
The documentation can be downloaded at phoenixcontact.net/products.
For a comprehensive list of the documentation, please refer to the ordering data (see
Section “Ordering data” on page 65).
Terminal-specific documentation can be found in the download area for the corresponding
device.
Make sure you always use the latest documentation.

IB IL 24 MUX MA-PAC
10 PHOENIX CONTACT 5981_en_06
Data sheets Terminal-specific data sheets
The data sheet describes the specific properties of each Inline terminal.
These include at the very least:
– Function description
– Local diagnostic and status indicators
– Pin assignment/terminal point assignment and connection example
– Programming data/configuration data
–Technicaldata
Package slips A package slip contains key information for the electrical installation of an Inline terminal or
group of Inline terminals. This includes, for example:
– Short description
–Safetynotes
– Assembly/removal
– Terminal point assignment

Using a field multiplexer in the field multiplexer system
5981_en_06 PHOENIX CONTACT 11
2 Using a field multiplexer in the field multiplexer system
The field multiplexer is a simple system for the transmission of signals between remote
stations. It has a modular design, and saves on conventional parallel cabling.
A field multiplexer system is set up using two identical field multiplexers. The multiplexers
are electrically linked over a 2-wire cable and may transmit digital and analog signals over
a distance of up to 12 km.
Data can also be transmitted over fiber optics, telephone lines, Bluetooth or Ethernet. In
these cases other maximum distances are possible (see Section “Transmission media” on
page 41).
2.1 Arrangement of a field multiplexer system
The field multiplexer and the Inline I/O terminals connected to it form a station. A field
multiplexer system consists of two stations. The two stations must be arranged in such a
way that each input terminal is assigned to an output terminal on the other side, and vice
versa (complementary arrangement, see Figure 2-1).
In addition to the complementary arrangement of I/O terminals in each station and its
counterpart, a distinction must be made between the active (master) and the passive (slave)
field multiplexer station. This is done by inserting a jumper into one of the stations, which
thereby becomes the master. Further configuration settings are not required.
Up to 32 Inline I/O terminals can be connected to a field multiplexer station simply by
mounting them next to one another.
The intelligent wiring method used by Inline terminals enables the field multiplexer station to
be created quickly and easily, since, for example, time-consuming wiring of the terminal
power supply is not required. It is only necessary for the power supply units integrated in the
field multiplexers to be supplied with 24 V DC on the input side. They generate the operating
voltage required for the field multiplexer and the connected Inline I/O terminals.
Figure 2-1 Complementary arrangement of I/O terminals
5981C002

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12 PHOENIX CONTACT 5981_en_06
2.2 Data transmission
A maximum of 512 I/O data can be transmitted by each station. This corresponds to a
maximum of 512 digital or 32 analog inputs and/or outputs. Digital and analog signals may
also be mixed.
The transmission time for all I/O data depends on the number of inputs and outputs to be
transmitted, but is a maximum of 1 s. In practice, data is transmitted considerably faster (see
also “Transmission time” on page 13).
The field multiplexer transmits the signals that are present in parallel at the I/O terminals
serially along the cable. At the other end of the cable, the signals are output again through
the complementary I/O terminals in the opposite station.
Data is transmitted between two field multiplexer stations over a 2-wire copper cable.
RS-485 transmission reduces the effect of electromagnetic interference on the signals. A
maximum distance of 12 km may be covered.
Data can also be transmitted over fiber optics, telephone lines, Bluetooth or Ethernet. In this
case, use additional interface converters from Phoenix Contact and configure the field
multiplexers and converters accordingly (see Section “Technical appendix: The field
multiplexer with different transmission media” on page 67).
fiber-optic transmission is configured using a jumper on the first Inline connector.
The maximum distance depends on the type of cable selected, as well as on EMC
environmental conditions.

Using a field multiplexer in the field multiplexer system
5981_en_06 PHOENIX CONTACT 13
2.3 Transmission time
The maximum time required for data transmission depends on the type of transmission
medium that has been selected, and can be calculated using the formula below.
When operating field multiplexer systems over copper cables, the following formula applies
If the field multiplexer is operated over fiber optics, this formula applies
The number of bytes to be transmitted depends on the particular terminal:
The transmission time typically varies within the following limits:
Only the I/O terminals from one of the two stations have to be taken into consideration
when making the calculation.
tup = n * 6.8 ms/byte + 78 ms + m
tup = Update time for field multiplexer I/O data
n = Number of bytes to be transmitted
m = Delay when using different transmission media
Copper m = 0 ms
Telephone line m = 20 ms
Ethernet cable m = 0 ms
Bluetooth connection m = 40 ms
tup = n * 1.37 ms/byte + 10 ms
Both formulas are valid for worst case scenarios. Transmission is usually faster.
Ty p e o f t e r m i n a l n [in bytes]
Digital terminal with 2, 4, or 8 channels 1
Digital terminal with 16 channels 2
Digital terminal with 32 channels 4
Analog terminal with 1 channel 2
Analog terminal with 2 channels 4
tup (copper): 80 ms ... 500 ms
tup (fiber optic): 10 ms ... 100 ms

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2.4 Diagnostics
LEDs provide station diagnostics on the field multiplexer and the Inline I/O terminals. An
integrated alarm relay permits alarms or warning lamps to be connected locally.
2.5 Additional system components
The field multiplexer system is completed by additional system components from the
Phoenix Contact product range (see Section “Accessories: Additional system components”
on page 66).
2.6 Number of devices in a field multiplexer station
The maximum number of devices that can be connected to a field multiplexer is determined
by the following system specifications:
1Up to 32 devices can be connected to a field multiplexer.
2A maximum of 512 digital or 32 analog signals can be transmitted (even mixed; each
analog channel is treated like a 16-bit digital terminal).
3The field multiplexer can supply a maximum current of 2 A at 7.5 V DC in the logic area.
4The field multiplexer can supply a maximum current of 0.5 A at 24 V DC to analog
terminals.
5The maximum current for the I/O supply is 8 A at US, UMand GND (total current US+
UM).
Please refer to the IL SYS INST UM E user manual for detailed information on the
individual circuits within an Inline station, which also apply for a field multiplexer station.
ACHTUNG: Overload in the event of configuration errors
Observe the current consumption of each device at the individual potential jumpers when
configuring an field multiplexer station. It can be found in every terminal-specific data
sheet.
To determine the maximum number of terminals, add up the current consumption of the
connected I/O terminals.
If the limit value is reached at one of the potential jumpers, a new appropriate power
terminal must be used.
ACHTUNG: Malfunction or overload in the event of configuration errors
The permissible number of devices that can be connected depends on the specific station
arrangement. None of the system specifications given above must be exceeded.

Description of the field multiplexer
5981_en_06 PHOENIX CONTACT 15
3 Description of the field multiplexer
3.1 General description
Functions The field multiplexer
– forms the head of an field multiplexer station. All the necessary Inline I/O terminals are
connected to it.
– configures the station and manages data exchange with the opposite station over a
remote bus cable.
– supplies power to the connected I/O terminals.
The field multiplexer generates the logic voltage UL for all connected devices from the
supplied supply voltage UMUX as well as the supply voltage UANA for the connected
analog terminals.
Indicators See Section “Diagnostic indicators” on page 17.
Connections See Section “Terminal point assignment” on page 18.
Connection method The field multiplexer is suitable for the connection of copper cables.
Connect cables with diameters of 0.08 mm2through 1.5 mm2(AWG 24 - 16) to the spring-
clamp connections of the Inline connectors.
In order to implement data transmission over other transmission media, additional interface
converters from Phoenix Contact must be used (see Section “Transmission media” on
page 41 or Section “Technical appendix: The field multiplexer with different transmission
media” on page 67).
Protection The field multiplexer has protection against polarity reversal and excess voltage on UMUX.
Potential and data routing The potential and data routing of the field multiplexer station begins at the field multiplexer.
Connection to functional
earth ground (FE)
If the remote bus cable is shielded, the shield is internally connected through a capacitor to
FE.
In the terminal, there is a capacitive connection of UMUX, UM, US, and GND to FE.
Please refer to the IL SYS INST UM E user manual for information on the individual circuits
within an Inline station, which also apply for a field multiplexer station.
Please refer to the IL SYS INST UM E user manual for detailed information on the
individual jumpers as well as on the maximum capacity of the jumper contacts.

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16 PHOENIX CONTACT 5981_en_06
Grounding The field multiplexer is grounded when it is snapped onto the grounded DIN rail via the FE
spring on the bottom of the terminal. This spring is connected to the potential jumper FE and
to the terminal points for an FE connection (see “Required additional grounding”).
Required additional
grounding
Ground the field multiplexer additionally through the FE connection to ensure reliable
grounding of the station even if the FE spring is dirty or damaged. Connect the terminal
points for the FE connection to a grounded PE terminal.
Figure 3-1 Additional grounding of the field multiplexer
Electrical isolation Notes on the various voltage ranges in the field multiplexer can be found in Section
4.2.2 “Electrical isolation”.
5 9 8 1 A 0 1 2
Please refer to the IL SYS INST UM E user manual for information on the grounding
concept.

Description of the field multiplexer
5981_en_06 PHOENIX CONTACT 17
3.2 Diagnostic indicators
Diagnostic indicators are used for local error diagnostics.
Figure 3-2 Diagnostic indicators
S T
C E
U L
R E
L E
U S
U M
M U X
5 9 8 5 B 0 0 3
Table 3-1 Diagnostic LEDs on the field multiplexer
LED Color Meaning Status Description of the LED states
UL Green ULogic On 24 V field multiplexer supply (UMUX),
7.5 V main supply ULand interface supply present
Flashing Hardware faulty and/or interface supply not present
Off Supply voltage not present
ST Red Stop On Field multiplexer in stop
Off Field multiplexer system operating
CE Red Configuration
Error
On Configuration error
Off Configuration of both field multiplexers is OK
RE Red Remote bus
Error
On Error on remote bus
Flashing Software versions of the two field multiplexers are not identical
Off Communication between the field multiplexers functioning correctly
LE Red Local Bus Error On Error on the local bus of this field multiplexer station (e.g., a faulty I/O
terminal)
Flashing Error on the local bus of the opposite station
Off Local bus OK
US Green USegment On 24 V segment circuit supply present
Off 24 V segment circuit supply not present
UM Green UMain On 24 V main circuit supply present
Off 24 V main circuit supply present

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18 PHOENIX CONTACT 5981_en_06
3.3 Terminal point assignment
The field multiplexer is delivered with connectors and labeling fields.
Connector 1 – Remote bus connection
– Configuration of transmission mode
Connector 2 – No function
Connector 3 – Floating alarm contact
– Configuration of master/slave setting
– Field multiplexer supply UMUX
that generates the communications power ULand the supply for the analog terminals
UANA.
Connector 4 – Voltage supply for the segment (US) and the main circuit (UM)
Figure 3-3 Terminal point assignment
1 2
1
2
3
4
1
2
3
4
1 2
1
2
3
4
1
2
3
4
1 . 1
1 . 2
1 . 3
1 . 4
2 . 1
2 . 2
2 . 3
2 . 4
4
1
2
3
1 . 1
1 . 2
1 . 3
1 . 4
2 . 1
2 . 2
2 . 3
2 . 4
5 9 8 1 A 0 1 9
Table 3-2 Terminal point assignment
Te r m i n a l
point
Assignment Remark
Connector 1 Remote bus, configuration of transmission mode (copper/fiber optics)
1.1, 2.1 CONFFO Configuration of transmission mode (copper/fiber optics)
1.2 DATA Differential signal, data line to the opposite station (remote bus)
2.2 DATA Differential signal, data line to the opposite station (remote bus)
1.3, 2.3 GNDDATA Reference potential for DATA and DATA
1.4, 2.4 Shield Shield potential of the data line (remote bus)
Connector 2 No function
Cover for unused terminal points

Description of the field multiplexer
5981_en_06 PHOENIX CONTACT 19
Connector 3 Floating alarm contact, field multiplexer supply (UMUX), master/slave configuration
1.1 Alarm_IN Alarm contact (floating, closed in the event of an error)
2.1 Alarm_OUT Alarm contact (floating, closed in the event of an error)
1.2, 2.2 UMUX field multiplexer supply (24 V DC)
1.3, 2.3 GNDMUX GND for field multiplexer supply
The potential is reference ground for the field multiplexer electronics
1.4, 2.4 CONFMA Master/slave configuration
Connector 4 Power connector for main and segment supply (UM/ US)
1.1, 2.1 US24 V segment supply
The supplied voltage is directly routed to the potential jumper.
1.2, 2.2 UM24 V main supply
The supplied voltage is directly routed to the potential jumper.
1.3, 2.3 GND The reference potential is directly led to the potential jumper and is, at the same time, ref-
erence ground for the main and segment supply.
1.4, 2.4 FE Connection of the field multiplexer, i.e., of the field multiplexer station to functional earth
ground. The contacts are directly connected to the potential jumper and the FE spring on
the bottom of the housing.
Table 3-2 Terminal point assignment
Te r m i n a l
point
Assignment Remark
Functional earth ground is only used to discharge interference.
For information on the power supplies, please refer to the IL SYS INST UM E user manual.
ACHTUNG: Overload
The maximum permissible total current flowing through the potential jumpers UMand US
is 8 A.
ACHTUNG: Malfunction
Connect the field multiplexer to functional earth ground via the FE connection of
connector 4. For this, connect the corresponding contact with a grounding terminal (see
also Figure 3-6 on page 22).

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20 PHOENIX CONTACT 5981_en_06
The following terminal points are jumpered internally in the module:
Figure 3-4 Internal jumpering
3.4 Installation instructions
3.4.1 Transmission media in the field multiplexer system
When you use an additional interface converter, you may use different transmission media
within the field multiplexer system. They are described in detail in Section “Transmission
media” on page 41.
3.4.2 Supply from a single power source
If a field multiplexer station is to be supplied from a shared 24 V DC supply (UMUX, USand
UM), three cable jumpers must be inserted for this purpose (Figure 7-3 on page 54).
3.4.3 Alarm contact
The field multiplexer has afloating alarm output (Alarm_IN and Alarm_OUT contacts at
connector 3, see Figure 3-6 on page 22) that allows to indicate operating errors remotely.
The contact is normally open, but it is closed in the event of an error and when the field
multiplexer power supply fails.
CONF
FO
DATA
GNDDATA
Shield Shield
GNDDATA
Connector 1
DATA
Connector 2 Connector 3 Connector 4
Alarm_IN Alarm_OUT
UMUX UMUX
GNDMUX GNDMUX
CONF
MA
USUS
UM UM
GND GND
FE FE
5981B040
CONF
FO
CONF
MA
ACHTUNG:
In this case there is no electrical isolation between UMUX and US/ UM.
Notes on the current carrying capacity of the alarm contacts can be found in the technical
data in the Appendix.