PistenBully 100 User manual

Operating manual
Passenger Cab

Printed in Germany
Copyright ®
Not to be reprinted, translated or duplicated either wholly or in part without written
permission.
Technical details might not necessarily be exactly as described or illustrated in this
operating manual.
Kässbohrer Geländefahrzeug AG
Kässbohrerstraße 11
D-88471 Laupheim

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Overview
Safety symbols used . . . . . . . . . . . . . . . . . . . . 4
Technical customer service. . . . . . . . . . . . . . 5
Technical data . . . . . . . . . . . . . . . . . . . . 6
Safety instructions. . . . . . . . . . . . . . . . . . 7
Heating, passenger cab. . . . . . . . . . . . . . . . 14
Mounting / removing passenger cab. . . . 17
Inspections and checks . . . . . . . . . . . . . 18
– Log book
– Operating manual, diesel engine
– Operating manual, PistenBully
– Operating manual, Webasto
– Maintenance instructions
INTRODUCTION
TECHNICAL DATA
SAFETY
USE
CHECKS
OTHER ON-BOARD DOCUMENTS
CONTENTS

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Overview
This additional information for the passenger cab
covers:
Handling, maintenance of the passenger cab
The PistenBully operating manual is the primary manual.
It must be read and understood first.
Note that the PistenBully operating manual and the
additional information for the passenger cab are kept in
the storage compartment in the driver's cab at all times.
This precondition must be met
Handling information
Result of the action
This symbol denotes a user tip Important information!
Possible damage to the machine or its environment.
SYMBOLS USED
i
DANGER!
Imminent danger to life and limb unless the corre-
sponding precautionary measures are taken.
WARNING!
Possible extremely dangerous situation!
Danger to life and limb unless the corresponding
precautionary measures are taken.
CAUTION!
Dangerous situation!
Can lead to injury unless the corresponding
precautionary measures are taken.
INTRODUCTION

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Overview
Service worldwide Phone, office
Head of Service (GS) Mr. Mayer +49(0)7392/900-101
Technical customer service (TKD)
Head of TKD Mr. Strähle +49(0)7392/900-103
Area Manager TKD Mr. Kirsamer +49(0)7392/900-137
Area Manager TKD Mr. Braun +49(0)7392/900-105
Area Manager TKD Mr. Arbogast +49(0)7392/900-118
Area Manager TKD Mr. Bohnet +49(0)7392/900-116
Area Manager TKD Mr. Dehm +49(0)7392/900-117
Fax [phone]
24-hour service emergency number: Phone. [phone]
Spare Parts department (ETV)
Head of ETV Mr. Heim +49(0)7392/900-107 Fax [phone]
Spare parts distribution (ETV) emergency number: Tel. [phone]
Contact at my national office:
Technical customer service Name:.............................................. ...................... Telephone number:...............................
Spare parts department Name:....................................................... Telephone number:.........................
Repair mechanic Name:............................................... ..................... Telephone number:................................
Always quote the vehicle number when making enquiries and ordering spare parts.
The deployment of service mechanics is controlled centrally by TKD (Technical Service).
TECHNICAL CUSTOMER SERVICE

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Overview
Dimensions:
Pisten Bully 100 100 200 / 300
400 / 600
200 / 300
400 / 600
200 / 300
400 / 600
Cab for 5 persons 8 persons 10 persons 15 persons 20 persons
Height approx. 1,730 mm approx. 1,730 mm. approx. 1,730 mm approx. 1,730 mm approx. 1,730 mm
Width approx. 2,300 mm approx. 2,300 mm approx. 2,300 mm approx. 2,450 mm approx. 2,450 mm
Length approx. 1,500 mm approx. 2,140 mm approx. 2,140 mm approx. 2,800 mm approx. 2,950 mm
Weight approx. 590 kg approx. 600 kg approx. 750 kg approx. 870 kg approx. 920 kg
Tank capacity 10 litres 10 litres 10 litres 10 litres 10 litres
Payload up to 700 kg up to 600 kg up to 750 kg up to 1600 kg up to 1,600 kg
TECHNICAL DATA

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Safety
SAFETY INSTRUCTIONS
Intended use ....................................... 7
Danger zone, persons.......................... 7
Servicing ............................................. 9

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Safety
Intended use
Snow groomers may only be operated
in accordance with the operating
manual supplied by the manufacturer
of the PistenBully.
The PistenBully is designed
exclusively for:
- the preparation of ski trails.
- the preparation of ski slopes.
- clearing snow from paths.
- drivable routes in open terrain
(no public roads).
- transporting loads
The passenger cab is designed
exclusively for:
- transporting persons
- transporting material
- Any use above and beyond this re-
quires the written approval of the
manufacturer.
Can be operated on drivable routes
in open terrain.
Public roads may only be crossed
directly with the approval of the
relevant authority.
Offset crossing using an approved
route plan is permissible.
Check that the terrain is navigable
before using the PistenBully.
Driving speed will depend on the
terrain, on visibility and the
possible additional weight of a
passenger cab.
Before moving off, all passengers
must be seated on the benches
and fasten their seat belts.
The door to the passenger
compartment must be completely
closed. A warning tone sounds if
the door is open.
The rear view camera is
automatically switched on when
the vehicle is in reverse. The driver
can see the area at the rear of the
vehicle on the display.
Check the intercom between
driver's cab / passenger cab.
TERRAIN OPERATION
SAFETY INSTRUCTIONS, PASSENGER CAB

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Safety
Before passengers exit the
passenger cab:
- Stop the PistenBully in a position
where there is a good view on all
sides.
- Park the PistenBully on a level sur-
face.
- Apply the parking brake
- Lower any additional attachments
- Switch off the diesel engine
- Extend the access ladder
Both locking bolts must be
engaged.
- Open the door of the passenger
cab and secure it with the locking
device.
Persons may only enter / exit the
cab via the extendable access
ladder.
Use the bar handle on the inside of
the door as an aid when climbing
up / down.
Emergency exit, roof window!
Pull on the red cable (emergency
pull-handle), push the sliding roof
upwards and to the side.
In cabins without a roof window,
use the emergency hammer to exit
the cabin.
Use the hammer to break the
passenger-side window and
remove shards of glass.
Carry out the prescribed
inspections / maintenance.
Snow groomers may only be
serviced by trained personnel
commissioned to do so by the
operator.
ROPS-certified structure!
Ribs and structure must not be
drilled into or welded.
WHEN YOU REACH YOUR
DESTINATION
EMERGENCY EXIT SERVICING
SAFETY INSTRUCTIONS

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Safety
The instructions on the warning
signs on the PistenBully and any
attachments must be complied
with!
Replace damaged or lost warning
signs immediately! EMERGENCY HAMMER SIGN
Attached: In the driver's cab
KGG- No. 8.766.027.053
Text:
Emergency hammer for exit in
emergencies!
Break the passenger-side window
and remove shards of glass.
EMERGENCY EXIT SIGN
Attached: In the driver's cab roof
window
KGG- No. 8.766.027.052
Text:
Pull-handle for emergency exit!
Pull on the red cable (emergency
pull-handle), push the sliding roof
upwards and to the side.
WARNING SIGNS
SAFETY INSTRUCTIONS