Playworld Systems XX0549 User manual

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 1 of 12
Installation Instructions
Playworld Systems®Models XX0549 & XX0550
Train Spring Rider & Train Spring Rider w/ Sound
Installation Preparation
Recommended Crew: ...........................Two (2) adults
Installation Time: ...................................2 man-hours
Weight:..................................................100.9 Lbs. (45,8 Kilos)
Use Zone:..............................................Refer to the information below
User Group Age (years):.......................ASTM/CSA: 2-12, EN: 2-14
Assembly View (representative structure)
Refer to the Elevation View for the specific Critical Fall Height for the component.
ICON KEY
Fully Tighten
Hardware Add 1 Drop of Thread Locking Adhesive
Do Not Fully Tighten
Hardware Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Spring Rider Use Zones
A= ASTM: 72 in. (1829 mm)
CSA: 1800 mm
EN: 1000 mm A

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 2 of 12
FOOTING NOTES
• Footing size may vary due to local soil and weather conditions.
• The base of the footing must be below frost line.
Surface mount hardware is not supplied. Customer is responsible for
concrete base and providing surface mount hardware as specified by a
registered structural engineer for each specific project application.
Concrete Base
Anchor Bolts
Supplied By
Customer
Protective
Surfacing Level Coil Spring2" in. (51 mm)
Coil Spring Surface Mount Footing Detail

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 3 of 12
Top View
Elevation Views
XX0549 & XX0550
Footing Diagram
EN: 432 mm
36"
(914 mm)
25.6"
(651 mm)
32.2"
(817 mm)
2"
(51 mm)
Surfacing Level
12"
(305 mm)
Diameter

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 4 of 12
Follow the details in alphabetical order. For clarification, each detail references the
step description. The step descriptions start on page 8.
Detail B-1
Step 5 Detail B-2
Step 5
Detail B-3
Step 5
Spring Wedge Casting
AAU0062
Spring
ATM0014
Spring Wedge Casting
AAU0062
Spring
ATM0014
Metal Platform
ABC0499
Metal Platform
ABC0499
Spring
ATM0014
3/8" x 2"
U-Bolt
BAE0028
3/8" x 1-1/2"
U-Bolt
BAE0027
Hex Nut
w/ Locking Ring
BAE0621
Detail A-2
Step 4
Spring Wedge
AAU0062
Anchor Plate
APL1238
3/8" x 2" U-Bolt
BAE0028
Hex Nut w/ Locking Ring
BAE0621
3/8" x 2-3/4" U-Bolt
BAE0047
3/8" Flat Washer
BAE0595
3/8" Flat Washer
BAE0595
Detail A-1
Step 4
3/8" x 2-3/4" U-Bolt
BAE0047
3/8" x 1-1/2" U-Bolt
BAE0027

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 5 of 12
Hex Nut w/ Locking Ring
BAE0621
3/8" Flat Washer
BAE0595
Detail D
Step 7
Detail E
Step 8
3/8" x 1-1/2"
Button Head Bolt
BAE06645
3/8" Flat Washer
BAE0595
3/8" Hex Nut
w/ Locking Ring
BAE0621
1" O.D. Flat Washer
BAE0600
Metal Platform
ABC0499
Train Side Panel
BFC1223
Bolt Cap
BPL0300
Plastic Washer
BPL0300
Important Note: Do Not install bolt caps
until the entire structure is assembled.
3/8" x 3/4"
Button Head Bolt
BAE0659
3/8" Flat Washer
BAE0595
Rider Seat
BPL0266
Rider Seat
BPL0266
Detail C
Step 6
Detail F
Step 9
Note: Skip this step for model XX0549.
Sound Electronics
ASY0149
Note: Sound electronics are factory
ready. No electrical connections will
need to be made.
Insert D-Cell
Batteries Here
(Customer Supplied)
Seat Bracket
ABC0498
3/8" Hex Nut
w/ Locking Ring
BAE0621
1" O.D. Flat Washer
BAE0600
Plastic Washer
BPL0300
3/8" x 1-1/2"
Button Head Bolt
BAE06645
Bolt Cap
BPL0300
3/8" Flat Washer
BAE0595

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 6 of 12
3/8" x 3/4"
Button Head Bolt
BAE0659
Bumper Panel
BFC1228
3/8" Button Head Nut
BAE0663
Detail H
Step 11 Detail J
Step 13
Detail I
Step 12
Rail
ARG0426
Bumper Panel
BFC1228
3/8" x 1-1/2"
Button Head Bolt
BAE06645
Rail
ARG0426
3/8" x 3/4"
Button Head Bolt
BAE0659 3/8" Button Head Nut
BAE0663
Leave this hole open
3/8" Flat Washer
BAE0595
3/8" x 3/4"
Button Head Bolt
BAE0659
Seat Bracket
ABC0498
Rider Seat
BPL0266
Detail G
Step 10
Smokestack Panel
BFC1225 (left)
BFC1226 (right)

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 7 of 12
3/8" x 3/4"
Button Head Bolt
BAE0659 3/8" Button Head Nut
BAE0663
Trim Panel
BFC1224
3/8" x 3/4"
Button Head Bolt
BAE0659 3/8" Button Head Nut
BAE0663
Wheel Panel
BFC1227
3/8" x 1-1/4"
Button Head Bolt
BAE0666
Spring Rider Wheel
BPL0267
3/8" x 1-1/2"
Button Head Bolt
BAE06645
Rail
ARG0426
Rail
ARG0426
Detail L
Step 15
Detail M
Step 16
Detail K
Step 14 Detail N
Step 17

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 8 of 12
__Notes Before You Begin: Donotovertightenbolts during assembly, onlysnug
tightenthem until assembly iscomplete. Do not install bolt caps until the structure
is completely assembled and properly footed.
Carefully read and understand these installation instructions before you
begin.
__Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any difficulty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
__Step 2: Separate and identify all components and hardware.
__Step 3: Prepare footings as shown in the Footing Details on page 2 in the
beginning of this document.
Attach the spring to the coil spring anchor plate.
__Step 4: See Details A-1 & A-2. Select the anchor plate, the spring, the spring
wedge casting, and the appropriate hardware. There are (3) three connections.
Lower the spring onto the anchor plate. Insert the spring wedge into the end of
the spring coil and rotate around until it is secure. Do not over tighten. Insert the
U-bolts over the spring and attach as shown.
Note: The 2-3/4" U-bolt attaches through the spring wedge.
Attach the metal platform to the spring.
__Step 5: Attach the metal platform to the spring. See Details B-1, B-2, and B-
3. Select the metal platform and the appropriate hardware. There are (3) three
connections. Insert the spring wedge into the top end of the spring coil and rotate
around until it is secure. Do not over tighten. Lower the metal platform onto the
spring. Insert the U-bolts through the spring and metal platform and attach as
shown.
Note: The 2-3/4" U-bolt attaches through the spring wedge.
Attach the side panels to the metal platform.
__Step 6: Attach the side panels to the metal platform. See Detail C. Select
the side panels and the appropriate hardware. There are (4) four connections.
Align the panels with the metal platform and attach as shown.
Note: Do not install bolt caps until the structure is completely assembled and
properly footed.
Attach the seat to the metal platform.
__Step 7: Attach the seat to the metal platform. See Detail D. Select
the seat and the appropriate hardware. There are (4) four connections.
Lower the seat between the side panels and align the holes. Attach as shown.
Note: Skip Step 8 if installing model XX0549.
Attach the sound electronics to the seat bracket.
__Step 8: Attach the sound electronics to the seat bracket. See Detail E.
Select the sound electronics, the seat bracket, and the appropriate hardware.
There are (4) four connections. Align the holes sound electronic assembly with
the posts in the bracket. Attach as shown.
Important Note: Insert (4) four D-cell batteries into the sound electronics before
installation.Batteries aresold separately. Batterylife isapproximately one (1) year.
Maintenance should be scheduled to replace the batteries accordingly.
Note: Sound electronics are factory ready. No electrical connections will need
to be made.
Attach the seat bracket to the side panels.
__Step 9: Attach the seat bracket to the side panels. See Detail F. Select the
seat bracket and the appropriate hardware. There are (4) four connections.
Lower the seat backrest between the side panels and align the holes. Attach as
shown.
Note: Do not install bolt caps until the structure is completely assembled and
properly footed.
Attach the seat backrest to the seat bracket.
__Step 10: See Detail G. Select the appropriate hardware. There are (4) four
connections. Align the backrest with the seat bracket and attach as shown.
Attach the bumper panel to the side panels.
__Step 11: Attach the bumper panel to the seat backrest. See Detail H. Select
the bumper panels and the appropriate hardware. There are (2) two connections.
Align the bumper panel with the side panel in the appropriate position.Attach as
shown.

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 9 of 12
Attach the bottom rail to the side panels.
__Step12:Attachthe bottom railtothe sidepanels.See DetailI.Select thebumper
panels, the rail, and the appropriate hardware. There are (2) two connections.
Align the bumper panel with the side panel and insert the rail between the panels.
Attach as shown.
Attach the smokestacks to the side panels.
__Step 13: Attach the smokestacks to the side panels. See Detail J. Select the
smokestacks and the appropriate hardware. There are (3) three connections
per smokestack, (6) six total connections. Align the smokestacks with the side
panel. Attach as shown. Leave the upper left hole open for later attachment.
Attach the top rail to the side panels.
__Step 14: Attach the top rail to the side panels. See Detail K. Select
the rail, and the appropriate hardware. There are (2) two connections.
Insert the top rail between the side panel. Attach through the smokestack and
side panel.
Attach the trim panel to the side panels.
__Step 15: Attach the trim panel to the side panels. See Detail L. Select the
trim panels and the appropriate hardware. There are (2) two connections.
Align the trim panels with the side panels in the appropriate position. Attach as
shown.
Attach the wheel panel to the side panels.
__Step 16: Attach the wheel panel to the side panels. See Detail M. Select the
wheel panels and the appropriate hardware. There are (2) two connections per
wheel, (8) eight total connections. Align the wheel panel with the side panel in
the appropriate position. Attach as shown.
Attach the spring rider wheel to the side panels.
__Step 17: Attach the spring rider wheel to the side panels. See Detail N.
Select the spring rider wheels and the appropriate hardware. There are (2) two
connections per wheel, (4) four total connections. Align the spring rider wheels
with the side panels in the appropriate position. Attach as shown.
Final Details.
__Step 18: Plumb and level the component. Tighten all fasteners. Fully tighten
all fasteners according to tightening torque specifications. Bolt down all surface
mount supports in accordance with specifications provided by your registered
structural engineer.
Special Note: Tomakethe anchor plate level on the concrete,it will benecessary
to gouge out concrete where the hex nuts make contact with the surface.
ImportantNote: Surfacemount hardwareis not supplied.Customer isresponsible
for concrete base and for providing surface mount hardware as specified by a
registered structural engineer for each specific project application.
Torque Specifications:
Bolts and nuts - Snug tighten and then tighten an additional one half turn.
__Step19: Select plastic boltcaps andpress intothe plasticwashers. SeeDetails
C and E. The bolt caps install more easily when they are warm.
__Step 20: For areas complying with ASTM standard F1487 or the CSA Z-614,
apply the age appropriate label to the equipment at eye level.

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 10 of 12
Bill of Materials
XX0549 - TRAIN SPRING RIDER
PART NO. DESCRIPTION QTY.
AAU0062 CASTING - 7-3/32" DEG SPRING WEDGE 2
ABC0498 BRACKET - 8.13" x 20.13" x 1.75" 1
ABC0499 BRACKET - 8.13" x 20.13" x 1.63" 1
APL1238 PLATE - 11.00" OD w/SLOTS & HOLES 1
ARG0426 FAB METAL - 1.315" O.D. x 20.13" w/CRIMPED INSERTS 2
ATM0014 SPRING - 400mm 1
BAB0032 LABEL - TAMPER RESISTANT SURFACE WARNING 2
BAE0027 BOLT - 3/8"-16 x 7/8" x 1-1/2" U 2
BAE0028 BOLT - 3/8"-16 x 7/8" x 2" U 2
BAE0047 BOLT - 3/8"-16 x 7/8" x 2-3/4" U 2
BAE0595 WASHER - 3/8" SAE FLAT 28
BAE0600 WASHER - 1" O.D. FLAT 8
BAE0621 NUT - 3/8"-16 ZINC HEX w/LOCKING RING 20
BAE0659 BOLT - 3/8"-16 x 3/4" BUTTON HEAD - SS 28
BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 20
BAE06645 BOLT - 3/8"-16 x 1-1/2" BUTTON HEAD - SS 12
BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 4
BAE0922 TOOL - TT 45 L WRENCH 2
BAE0910 TOOL - 1/4" SHORT HEX KEY WRENCH 1
BFC1223 SHEET - 36.00" x 25.13" TRAIN SIDE 2
BFC1224 SHEET - 11.94" x 3.13" TRAIN TRIM 2
BFC1225 SHEET - 9.74" x 10.99" TRAIN SMOKESTACK LEFT 1
BFC1226 SHEET - 9.74" x 10.99" TRAIN SMOKESTACK RIGHT 1
BFC1227 SHEET - TRAIN WHEEL 4
BFC1228 SHEET- 3.97" x 3.99" SPRING RIDER BUMPER 4
BPL0266 RIDER SEAT 2
BPL0267 SPRING RIDER WHEEL 2
BPL0300 CAP - 3/8" BOLT 8
ALB0025 LABEL - AGE APPROPRIATE SHEET 1
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.
XX0550 - TRAIN SPRING RIDER WITH SOUND
PART NO. DESCRIPTION QTY.
AAU0062 CASTING - 7-3/32" DEG SPRING WEDGE 2
ABC0498 BRACKET - 8.13" x 20.13" x 1.75" 1
ABC0499 BRACKET - 8.13" x 20.13" x 1.63" 1
APL1238 PLATE - 11.00" OD w/SLOTS & HOLES 1
ARG0426 FAB METAL - 1.315" O.D. x 20.13" w/CRIMPED INSERTS 2
ASY0149 SHEET RIDER ELECTRONICS 1
ATM0014 SPRING - 400mm 1
BAB0032 LABEL - TAMPER RESISTANT SURFACE WARNING 2
BAE0027 BOLT - 3/8"-16 x 7/8" x 1-1/2" U 2
BAE0028 BOLT - 3/8"-16 x 7/8" x 2" U 2
BAE0047 BOLT - 3/8"-16 x 7/8" x 2-3/4" U 2
BAE0595 WASHER - 3/8" SAE FLAT 32
BAE0600 WASHER - 1" O.D. FLAT 8
BAE0621 NUT - 3/8"-16 ZINC HEX w/LOCKING RING 24
BAE0659 BOLT - 3/8"-16 x 3/4" BUTTON HEAD - SS 28
BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 20
BAE06645 BOLT - 3/8"-16 x 1-1/2" BUTTON HEAD - SS 12
BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 4
BAE0922 TOOL - TT 45 L WRENCH 2
BAE0910 TOOL - 1/4" SHORT HEX KEY WRENCH 1
BFC1223 SHEET - 36.00" x 25.13" TRAIN SIDE 2
BFC1224 SHEET - 11.94" x 3.13" TRAIN TRIM 2
BFC1225 SHEET - 9.74" x 10.99" TRAIN SMOKESTACK LEFT 1
BFC1226 SHEET - 9.74" x 10.99" TRAIN SMOKESTACK RIGHT 1
BFC1227 SHEET - TRAIN WHEEL 4
BFC1228 SHEET- 3.97" x 3.99" SPRING RIDER BUMPER 4
BPL0266 RIDER SEAT 2
BPL0267 SPRING RIDER WHEEL 2
BPL0300 CAP - 3/8" BOLT 8
ALB0025 LABEL - AGE APPROPRIATE SHEET 1

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 11 of 12
Fasteners
• Inspect for loose fasteners.
Tightening torque specifications are:
Bolts and Nuts: Snug tighten and tighten an additional
one-half turn.
• Inspect drive rivets to insure they are intact and secure.
• If during the maintenance process a bolt needs to be
removedfrom a part or parts, it will be necessary to apply
a drop of liquid thread lock / loctite to the bolt before
reinstallation.
• Inspect for missing, worn or broken fasteners. If any
missing, worn or broken fasteners are found, refer to the
installation instructions for proper replacement fastener.
If any damage is detected, barricade equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.
Plastic Parts
• Inspect all plastic surfaces for sharp points, cracks
or jagged edges. If any damage is detected and is
determinedto be unsafe, barricade equipment to prevent
use until repair is completed. Minor burrs or sharp edges
may be removed by using a sharp utility knife or block
plane to remove sharp burr.
Castings
• Inspectthealuminum castings to insure they are properly
secured to the component.
• Visually inspect the castings for cracks or breakage. If
any damage is detected, barricade the equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.
Welds
• Inspectallweldedjoints.If any broken welds are detected,
barricade equipment to prevent use until repair is
completed.Contactyour sales representative immediately
for a replacement part.
Equipment Maintenance
Playworld Systems®Models
XX0549 & XX0550
Train Spring Rider & Train
Spring Rider w/ Sound
Finish
• Inspect metal parts for finish damage.
To repair painted surfaces, sand damaged area with
sandpaper and wipe clean. Mask area and paint with
primer and allow to dry. Paint primed area with color-
matching paint and allow to dry. Recoat area with color-
matching paint if required. Drying time is approximately
8 hours between coats.
Sound Unit
• Inspect for proper operation and replace batteries as
needed.
Footings
• Inspect component to be solid in footing and secure. If
any damage is detected, barricade equipment to prevent
use until repair is completed.
Surfacing
• Refer to the specific surfacing maintenance detail sheet
for additional information.
Replacement Parts
• Refertoyour installationinstructionstoobtainreplacement
part number.
• Contact your sales representative or call Playworld
Systems’ Customer Service for a replacement part.
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Installation Instructions
Models XX0549 & XX0550
ECN 1867
Page 12 of 12
Inspection Form
• Be sure that you are using a copy of this Inspection Form and not your original.
• Use the Inspection Codes listed below and record condition of equipment at time of
examination on the Inspection Checklist.
• Document any item from the Inspection Checklist that will require maintenance along with
any corrective action on the Maintenance Schedule.
• Be sure to include appropriate dates and signatures on each section to properly document
maintenance procedure.
Preventive Maintenance
. . . for Safety's Sake!
Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___
MAINTENANCE SCHEDULE
Item in Question Description of Problem Corrective Action Date
Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___
Inspection Codes
P = Pass F = Fail
NA = Not Applicable
INSPECTION CHECKLIST Frequency Inspection Code Date Date Repairs Completed
Inspect plastic parts for damage. Medium
Inspect spring connections for tightness. High
Inspect metal parts for structural and finish damage. Medium
Inspect for loose, missing, worn, or broken fasteners. High
Inspect footing to insure support is secure and footing is not damaged. Low
Inspect surfacing to insure proper depth and distribution. High
Inspect sound unit for proper operation and replace batteries as needed. Medium

Guidelines & Information (fs RS_st) Annex Page 1
Guidelines
Rocking/Springing Equipment
Intended for Sitting Use Zones
A = ASTM: 72 in. (1829 mm)
CSA: 1800 mm
EN: 1000 mm
Important ! Please Read Completely Before Beginning Installation. According
toa report publishedby theU. S.Consumer Product SafetyCommission (C.P.S.C.)
72% of all playground injuries result from accidental falls. With this in mind, this
equipment is designed to fill the need for safe yet challenging play. In conjunction
with design efforts to reduce the possibilities of injuries, this equipment must be
installed "Step by Step" per our installation instructions. As a new owner you
are responsible for the correct installation, safe use, and maintenance of your
equipment.
Installation Guidelines
• Identify all parts and thoroughly read the assembly instructions before
beginning construction.
• Refer to your playground equipment plan and footing diagram to assure
the equipment purchased will fit into your selected site area. The use and no-
encroachment zones around the play equipment shall be obstacle-free areas
designated for unrestricted circulation.
• ASTM compliance: For rocking/springing equipment intended for sitting,
the use zone should extend on all sides a minimum distance of 72 inches (1829
mm).Thisuse zone maybe overlappedby the usezone of otherrocking/springing
intended for sitting or stationary equipment when the seat or designated play
surface is 30 inches (762 mm) or less from the protective surfacing level. See
diagram.
• CSA compliance: For rocking/springing equipment intended for sitting,
the use zone should extend on all sides a minimum distance of 1800 mm. The
designatedplay surface, orseating surface mustbe 700 mm or less from thelevel
of the protective surfacing. This use zone may be overlapped by the use zones
of adjacent play equipment. See diagram.
• EN Compliance: For rocking/springing equipment intended for sitting, the
use zone should extend on all sides a minimum distance of 1000 mm. This use
zone may be overlapped by the use zone of other rocking/springing equipment.
• Site layout is a critical part of the overall installation. Footings must be
measured and marked accurately according to the footing diagram. A level and
clear installation site is ideal.
• Good drainage around the structure and its supports is important. Inquire
with local contractors for appropriate recommendations.
• After laying out all footings and before digging holes, be sure to inquire about
underground utilities that may exist.
• Do not leave the job site unattended without making sure that all fastening
hardware on all components are tightened according to tightening torque
specifications listed on every installation guide. We also recommend roping off
construction area and covering all holes that do not contain a piece of equipment
with plywood or other suitable material.
• Excavate holes as shown in the footing detail. If a level and clear site cannot
be obtained, adjust the depth of footing to maintain a level footing base. If soil
conditionsare loose orunstable, alarger diameterfooting maybe required. Inquire
with local contractors for appropriate recommendations. Be sure concrete that
might have splashed onto the unit is washed off before it dries. Allow concrete to
harden 72 hours before allowing your structure to be used. Assemble the entire
structure before pouring concrete unless specifically instructed to do so in
the installation instructions.
Placement of multiple Spring Riders
A
A

Guidelines & Information (fs RS_st) Annex Page 2
• Insure that Age Appropriate and Hard Surface Warning/Playworld Systems
identification labels are properly affixed to the play equipment. Labels are to be
plainly visible according to current playground equipment guidelines.
• IMPORTANT! Because accidental falls around your playground equipment
can occur, Playworld Systems recommends that the area under and around the
structure be covered with a resilient material such as sand, bark mulch, or wood
chips. If loose fill surfacing materials are used, Playworld Systems recommends
a depth of 12 in. (305 mm). An approved rubber safety matting can also be
used. Many protective surfacing materials can become compacted due
to weather and use, which reduces their shock absorbency. It is strongly
recommended that the surfacing be checked weekly and material added
or replaced as necessary. Hard surfaces, such as asphalt, concrete and
packed earth are not acceptable for use under playground equipment.
• The entire area, under and around the playground equipment, must be
covered with protective surfacing material. The impact attenuation of the
protective surfacing under and around playground equipment should be rated to
have a critical height value of at least the height of the highest accessible part
of the equipment. The critical height for surfacing is to be rated in accordance
with A.S.T.M. standard, designated F1292, A Standard Specification for Impact
Attenuation of Surface Systems Under and Around Playground Equipment.
Contact the manufacturer of unitary surfacing materials (rubber matting) for the
critical height rating for their products.
Tools Required: Playworld Systemssupplies aservice kitthatcontains commonly
used hex key wrenches required to assemble your equipment. You may also
need:shovel, digging iron, post hole digger, steel rake,wheelbarrow,gardenhoe,
water hose, tape measure, level, alignment tool, 3/8" ratchet with 9/16" socket,
and 9/16" combination wrench.
Maintenance
• Inadequate maintenance of equipment has resulted in injuries on the
playground. Becausethe safetyof playgroundequipment andits stabilitydepends
ongood inspection andmaintenance, a comprehensive maintenance program
must be developed for each playground and strictly followed. All equipment
must be inspected frequently for any potential hazards. Special attention must
to be given to moving parts and other components that can be expected to wear.
Inspections must to be carried out in a systematic manner by trained personnel.
Any damaged or worn parts, or any other hazards identified during inspections
must be repaired or replaced immediately. Complete documentation of all
maintenance inspections and repairs must be retained.
Supervision Guidelines
• PlayworldSystems strongly recommendsclose supervision ofthe children as
theyplay aswell as intensiveclassroom and home instruction aboutsafe behavior
on playground equipment.
• Playgroundsupervisors should be aware that not allplayground equipment is
appropriate for all children who may use the playground. Signs should be posted
near the equipment indicating the recommended age of the users. Supervisors
should direct children to equipment appropriate for their age.
• It is important that playground supervisors recognize that preschool-age
children require more attentive supervision on playgrounds than older children.
• Do not permit the use of wet playground equipment. Wet equipment will
inhibit necessary traction and gripping capabilities. Slips or falls could occur.
• Do not permit too many children on the same piece of equipment at the same
time. It is suggested that children take turns.
• Constantly observe play patterns to discover possible hazardous play and
suggest changes in equipment use or play patterns.

Guidelines & Information (fs RS_st) Annex Page 3
FINAL INSPECTION
• Playworld Systems®insists on the installation of protective surfacing within the
usezone of eachplay structure inaccordance with the applicable specifications
in your area appropriate for the fall height of each structure.
• Playworld Systems®strongly recommends close supervision of children as
they play. The owners of playground equipment and the parents or guardians
of children are responsible for this proper supervision.
• Asthe ownerof playgroundequipment, you are responsible forthe maintenance
ofthe equipmentand surroundingplay area.Acomprehensive maintenanceand
inspectionschedule must bedeveloped and allequipment inspected frequently.
Refer to the inspection and maintenance schedule in the back of this booklet.
• Perform a thorough final check on the installed equipment to insure all
equipment is installed as specified by manufacturer’s installation instructions.
• Review all Installation Instructions for specified dimensions. Make sure
dimensions called for in instructions agree with actual installation.
• Doublecheck height dimensions. Height measurements are takenfrom the
top of the protective surfacing material.
• Insureallfastenersaretightenedaccordingtotighteningtorquespecifications
listed on your installation instructions.
• Insure all exposed pipe ends have properly installed end caps. Insure that
drive rivets are secure.
• Clean dried concrete off of components and any other affected surface.
• Touch-upanyscratches or installation damageto powder coatedfinish with
color-matched spray paint.
• Allow adequate time for proper curing, both for concrete and urethane
cement if rubber safety surfacing tiles have been installed.
• Insurethat protectivesurfacing isproperly installedaccording toC.P.S.C.(or
other appropriate body) recommendations. Footings must not be exposed.
• Insurethathard surfacewarning/Playworld Systems®identificationlabelsare
properlyaffixed to theplay equipment. Labels areto be plainlyvisible according
tocurrent playgroundequipment guidelines. Forlocations complyingwithASTM
F1487 or CSA Z-614, Age Appropriate labels must also be applied in a visible
location.
• Dispose of all packaging material properly. These materials which include
large plastic bags and sheets can be a suffocation hazard. Dispose of these
materials out of reach or contact of small children.
Surfacing Warning Label