Playworld Rhythm Wall User manual

Equipment Manufacturer
350-1431
Rhythm Wall

Natural
Contemporary
Primary
Equipment Manufacturer
350-1431
Rhythm Wall

05' 10'
DATE:
SCALE:PROJECT NO:
DRAWN BY:
USER CAPACITY: AGE GROUP:
AREA: PERIMETER:
EQUIPMENT SIZE:
USE ZONE:
FALL HEIGHT:
CPSC #325
ASTM F1487-
3,25M x 1,07M x 2,41M
7,02M x 4,82M
28,52 SqM. 19,51M
0M
11

Posts
ZZCH0139
3
1
3.5in OD x 112in STEEL POST W/O CAP
ZZCH0356
2
2
3.50in x 88in STEEL POST w/CAP
Audible Activities
ZZCH4587
1
3
DRUM PANEL (GROUND LEVEL)
ZZCH4589
1
4
BELL PANEL (GROUND LEVEL)
ZZCH4607
1
5
CHIME PANEL (GROUND LEVEL)
ZZCH4611
1
6
HORN PANEL GROUND LEVEL
Roofs & Arches
ZZCH9816
1
7
CAMBER 1/2 SQUARE ROOF
ZZCH9817
1
8
CAMBER 1/2 SQUARE ROOF ADD ON
Additional Tool & Maintenance Kits
ZZCHGUID
1
9
CHALLENGER GUIDELINES
ZZUN9910
1
10
SURFACING WARNING LABEL KIT
ZZUN9930
1
11
PIPE SYSTEMS MAINTENANCE KIT W/ AEROSOL
ZZUN9990
1
12
TOOL AND ADDITIONAL PARTS KIT W/AEROSOL
Part No.
Description
Design Number: 350-1431A - Bill Of Material
Rhythm Wall
Ref.
No. Quantity
Friday, November 07, 2014
Page of1 1 www.PlayworldSystems.com

Certified
ZZCH0139
1
3.5in OD x 112in STEEL POST W/O CAP
3 104.43 133 0 1.50 0.38 0
Certified
ZZCH0356
2
3.50in x 88in STEEL POST w/CAP
2 59.42 79 0 2.00 0.26 0
Certified
ZZCH4587
3
DRUM PANEL (GROUND LEVEL)
1 44.64 407 2 1.00 0.00 1
Certified
ZZCH4589
4
BELL PANEL (GROUND LEVEL)
1 46.91 381 2 1.00 0.00 1
Certified
ZZCH4607
5
CHIME PANEL (GROUND LEVEL)
1 54.97 444 2 1.50 0.00 1
Certified
ZZCH4611
6
HORN PANEL GROUND LEVEL
1 43.14 482 2 1.00 0.00 1
Certified
ZZCH9816
7
CAMBER 1/2 SQUARE ROOF
1 33.47 297 0 1.00 0.00 0
Certified
ZZCH9817
8
CAMBER 1/2 SQUARE ROOF ADD ON
1 31.61 272 0 1.00 0.00 0
N/A
ZZCHGUID
9
CHALLENGER GUIDELINES
1 0.00 10 0.25 0.00 0
Certified
ZZUN9910
10
SURFACING WARNING LABEL KIT
1 0.05 10 0.25 0.00 0
N/A
ZZUN9930
11
PIPE SYSTEMS MAINTENANCE KIT W/
AEROSOL
1 13.07 90 0 0.00 0.00 0
N/A
ZZUN9990
12
TOOL AND ADDITIONAL PARTS KIT
W/AEROSOL
1 3.46 75 0 0.00 0.00 0
Description
Concrete
(Yds3)
Total
Weight
(lbs)
Users
Design Number: 350-1431A - Compliance and Technical Data
Rhythm Wall
Pre-
Consumer
Recycled Content
(lbs)
CO2e
Footprint
(kgs)
Install
Hours
Ref.
No.
Reference Document: ASTM F1487
Unit
ASTM
Status
Active
Play
Events
Post-
Part No.
Qty.
98 105 2,661 8 10.50 0.63435.17 4
Totals:
3
Metric Tons
47
Kg
44
Kg
195.83
Kg
0.48
m3
Friday, November 07, 2014
Page of1 2 www.PlayworldSystems.com

Description
Concrete
(Yds3)
Total
Weight
(lbs)
Users
Design Number: 350-1431A - Compliance and Technical Data
Rhythm Wall
Pre-
Consumer
Recycled Content
(lbs)
CO2e
Footprint
(kgs)
Install
Hours
Ref.
No.
Reference Document: ASTM F1487
Unit
ASTM
Status
Active
Play
Events
Post-
Part No.
Qty.
The lay-out for this custom playscape, design number 350-1431A, has been configured to meet the requirements of the ASTM F1487 standard. In addition,
each of the above components listed as "Certified" have been tested and are IPEMA certified. Components listed as "Not Applicable" do not fall within the
scope of the ASTM F1487 standard and have not been tested. IPEMA certification can be verified on the IPEMA website, www.ipema.org. In the interest of
playground safety, IPEMA provides a Third Party Certification Service which validates compliance.
The CO2e (carbon footprint given in Kilograms and Metric Tons) listed above is a measure of the environmental impact this play structure represents from
harvesting raw materials to the time it leaves our shipping dock. Playworld Systems nurtures a total corporate culture that is focused on eliminating carbon
producing processes and products, reducing our use of precious raw materials, reusing materials whenever possible and recycling materials at every
opportunity. Playworld Systems elected to adopt the Publicly Available Specification; PAS 2050 as published by the British Standards Institute and
sponsored by Defra and the Carbon Trust. The PAS 2050 has gained international acceptance as a specification that measures the greenhouse gas
emissions in services and goods throughout their entire life cycle.
The lay-out was also designed to meet the 2010 Standards published 15-Sep-2010, by the Department of Justice when installed over a properly maintained
surfacing material that is in compliance with ASTM F1951 "Accessibility of Surface Systems Under and Around Playground Equipment" as well as
ASTM F1292, "Impact Attenuation of Surfacing Materials Within the Use Zone of Playground Equipment", appropriate for the fall height of the structure.
Installation times are based on one experienced installer. A crew of three experienced individuals can perform the installation within the given time, each
member working 1/3 of the given hours. [Eg. Installation Time = 30 hours. For a crew of three, each member will work 10 hours on the installation for a
total of 30 hours on the project.]
A measurement, in pounds, that qualifies the amount of material that was captured as waste and diverted from landfill during an initial manufacturing
process and is being redirected to a separate manufacturing process to become a different product. E.g. 100% of our Aluminum Tubing is made from
captured waste material during the manufacturing process of extruded Aluminum products such as rods, flat bars and H-channels.
A measurement, in pounds, that qualifies the amount of material that was once another product that has completed its lifecycle and has been diverted from
a landfill as a solid waste through recycling and is now being used in a Playworld Systems' product. E.g. **20% to 40% of the steel in our steel tubing and
sheet steel have been diverted from landfills. Automobiles are scrapped and recyclable steel is purchased by the steel mill that produces our raw product.
** The amount of Post-Consumer recycled steel fluctuates daily based on the availability of the recycled steel.
ASTM F1487
2010 ADA Standards for Accessible Design
Installation Times
Carbon Footprint
Pre-Consumer Recycle Content
Post-Consumer Recycle Content
Friday, November 07, 2014
Page of2 2 www.PlayworldSystems.com

Models CH0019, CH0029, CH0039, CH0049, CH0059, CH0069, CH0077, *CH0137, *CH0139, **CH0257, **CH0259
ECN 343, *PA 832, **PA 0997
Page 1 of 4
Installation Instructions
Installation Instructions
Challengers® Models CH0019, CH0029, CH0039,
CH0049, CH0059, CH0069, CH0077, CH0137,
CH0139, CH0257, CH0259
Steel Support Post w/o Cap
100 in. (2540 mm) to 224 in. (5690 mm)
Installation Preparation
Recommended Crew: ........................... Two (2) adults
Installation Time: ................................... 1 man-hour
Concrete Required: ............................... 0.13 cubic yard (0,10 cubic meters)
Assembly View (representative model)

Installation Instructions
Models CH0019, CH0029, CH0039, CH0049, CH0059, CH0069, CH0077, *CH0137, *CH0139, **CH0257, **CH0259
ECN 343, *PA 832, **PA 0997
Page 2 of 4
Model Post Height Post Height above
Surfacing
ZZCH0137 100" (2540 mm) 64" (1626 mm)
ZZCH0139 112" (2845 mm) 76" (1930 mm)
ZZCH0019 124" (3150 mm) 88" (2235 mm)
ZZCH0029 136" (3454 mm) 100" (2540 mm)
ZZCH0039 148" (3759 mm) 112" (2845 mm)
ZZCH0049 160" (4064 mm) 124" (3150 mm)
ZZCH0059 172" (4369 mm) 136" (3454 mm)
ZZCH0069 184" (4674 mm) 148" (3759 mm)
ZZCH0077 200" (5080 mm) 164" (4166 mm)
ZZCH0257 212" (5385 mm) 176" (4470 mm)
ZZCH0259 224" (5690 mm) 188" (4775 mm)
Footing Diagram
18"
(457 mm)
Diameter
Top View
Elevation View
Varies
See table
for post
heights
3.5"
(89 mm)
Diameter
Protective
Surfacing Level
36"

Models CH0019, CH0029, CH0039, CH0049, CH0059, CH0069, CH0077, *CH0137, *CH0139, **CH0257, **CH0259
ECN 343, *PA 832, **PA 0997
Page 3 of 4
Installation Instructions
__Notes Before You Begin: Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete.
Carefully read and understand these installation instructions before you
begin.
__Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
__Step 2: Separate and identify all components and hardware.
__Step 3: Excavate footings as shown in the Footing Details.
__Step 4: Set the support post into excavated footings in accordance with
placement called out on the footing diagram. The post should be placed on a
perforated shipping tube cap or on another porous fl at surface to prevent any
buildup of moisture in the base of the post. Block the support post at the specifi ed
depth.
Note: Heights of the decks and play components are measured from the top of
protective surfacing.
Final Details.
__Step 5: Plumb and level the support post. Block and brace for concrete. Pour
concrete after all equipment has been assembled. Allow 72 hours for concrete
to completely cure.

Installation Instructions
Models CH0019, CH0029, CH0039, CH0049, CH0059, CH0069, CH0077, *CH0137, *CH0139, **CH0257, **CH0259
ECN 343, *PA 832, **PA 0997
Page 4 of 4
Bill of Materials
CH0137 - STEEL SUPPORT POST w/o CAP 100 in. (2540 mm)
PART NO. DESCRIPTION QTY.
BAF5036 POST - 3-1/2" O.D. x 100" STEEL w/o Cap & w/ LBL AT 36" 1
CH0139 - STEEL SUPPORT POST w/o CAP 112 in. (2845 mm)
PART NO. DESCRIPTION QTY.
BAF5038 POST - 3-1/2" O.D. x 112" STEEL w/o Cap & w/ LBL AT 36" 1
CH0019 - STEEL SUPPORT POST w/o CAP 124 in. (3150 mm)
PART NO. DESCRIPTION QTY.
BAF5040 POST - 3-1/2" O.D. x 124" STEEL w/o Cap & w/ LBL AT 36" 1
CH0029 - STEEL SUPPORT POST w/o CAP 136 in. (3454 mm)
PART NO. DESCRIPTION QTY.
BAF5042 POST - 3-1/2" O.D. x 136" STEEL w/o Cap & w/ LBL AT 36" 1
CH0039 - STEEL SUPPORT POST w/o CAP 148 in. (3759 mm)
PART NO. DESCRIPTION QTY.
BAF5044 POST - 3-1/2" O.D. x 148" STEEL w/o Cap & w/ LBL AT 36" 1
CH0049 - STEEL SUPPORT POST w/o CAP 160 in. (4064 mm)
PART NO. DESCRIPTION QTY.
BAF5046 POST - 3-1/2" O.D. x 160" STEEL w/o Cap & w/ LBL AT 36" 1
CH0059 - STEEL SUPPORT POST w/o CAP 172 in. (4369 mm)
PART NO. DESCRIPTION QTY.
BAF5048 POST - 3-1/2" O.D. x 172" STEEL w/o Cap & w/ LBL AT 36" 1
CH0069 - STEEL SUPPORT POST w/o CAP 184 in. (4674 mm)
PART NO. DESCRIPTION QTY.
BAF5050 POST - 3-1/2" O.D. x 184" STEEL w/o Cap & w/ LBL AT 36" 1
CH0077 - STEEL SUPPORT POST w/o CAP 200 in. (5080 mm)
PART NO. DESCRIPTION QTY.
BAF5052 POST - 3-1/2" O.D. x 200" STEEL w/o Cap & w/ LBL AT 36" 1
CH0257 - STEEL SUPPORT POST w/o CAP 212 in. (5385 mm)
PART NO. DESCRIPTION QTY.
BAF0420 POST - 3-1/2" O.D. x 212" STEEL w/o Cap & w/ LBL AT 36" 1
CH0259 - STEEL SUPPORT POST w/o CAP 224 in. (5690 mm)
PART NO. DESCRIPTION QTY.
BAF0422 POST - 3-1/2" O.D. x 224" STEEL w/o Cap & w/ LBL AT 36" 1
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Model CH0356
PA 1181
Page 1 of 4
Installation Instructions
Installation Instructions
Challengers® Model CH0356
Steel Post w/ Cap
3.5 in. x 88 in.
Installation Preparation
Recommended Crew: ........................... Two (2) adults
Installation Time: ................................... 1 installation-hour
Weight: .................................................. 29.7 lbs. (13,5 kg)
Concrete Required: ............................... 0.13 cubic yard (0,10 cubic meters)
Use Zone: .............................................. Refer to Master Drawing
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully Tighten
Hardware Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Assembly View

Installation Instructions
Model CH0356
PA 1181
Page 2 of 4
Top View
Elevation Views
Footing Diagram
Surface Level
53.8"
(1360 mm)
18"
(457 mm)
Diameter

Model CH0356
PA 1181
Page 3 of 4
Installation Instructions
__Notes Before You Begin: Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete.
Carefully read and understand these installation instructions before you
begin.
__Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
__Step 2: Separate and identify all components and hardware.
__Step 3: Excavate footings as shown in the Support Post Footing Details in
the Challenger Guidelines.
__Step 4: Set the support post into excavated footings in accordance with
placement called out on the footing diagram. The post should be placed on a
perforated shipping tube cap or on another porous fl at surface to prevent any
buildup of moisture in the base of the post. Block the support post at the specifi ed
depth.
Note: Heights of the decks and play components are measured from the top of
protective surfacing.
Final Details.
__Step 5: Plumb and level the support post. Block and brace for concrete. Pour
concrete after all equipment has been assembled. Allow 72 hours for concrete
to completely cure.

Installation Instructions
Model CH0356
PA 1181
Page 4 of 4
Bill of Materials
CH0356 - STEEL POST W/ CAP (3.5 O.D. in x 88 in)
PART NO. DESCRIPTION QTY.
CAP5067 POST - 3.50" OD x 88.00" STEEL w/CAP 1
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Model CH4587
PA1018
Page 1 of 6
Installation Instructions
Installation Instructions
Challengers® Model CH4587
Drum Panel
(Ground Level)
Installation Preparation
Recommended Crew: ........................... One (1) adult
Installation Time: ................................... 1 hour
Use Zone: .............................................. Refer to Master Drawing
User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully TIghten
Hardware Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Assembly View

Installation Instructions
Model CH4587
PA1018
Page 2 of 6
Top View
Elevation Views
Footing Diagram
KEY
Position Unit of Measurement
Top # Inches
Bottom # [Millimeters]
Important Notes:
• When panel is positioned under a deck, the TOP
edge of the panel must be less than 3.5" (90 mm)
from the bottom edge of the deck or more than 9"
(230 mm) to prevent any entrapment issues.
• If the panel is mounted above a deck, the
LOWER edge of the panel must be less than 3.5"
(90 mm) from the surface of the deck or more than
9 (230 mm) to prevent any entrapment issues.

Model CH4587
PA1018
Page 3 of 6
Installation Instructions
Follow the details in alphabetical order. For clarification, each detail references the
step description. The step descriptions start on page 5.
Detail A
Step 3
Attach the drums to the drum panel.
Drum Panel
BFC0595
(1 Total)
12" Diameter Drum
BPL0062
(1 Total)
15.5" Diameter Drum
BPL0032
(1 Total)
3/8" x 1-1/4"
Button Head Bolt
BAE0666
(10 Total)
3/8" Flat Washer
BAE0595
(10 Total)
Four connections for
the small drum
Six connections for
the large drum
Detail B
Step 4
Attach the panel connectors to the drum panel.
Panel Connector
AAU0635
(4 Total)
3/8" Button Head Nut
BAE0663
(4 Total)
3/8" x 1"
Button Head Bolt
BAE0664
(4 Total)
3/8" Flat Washer
BAE0595
(4 Total)

Installation Instructions
Model CH4587
PA1018
Page 4 of 6
Detail C
Step 5
Attach the offset centerline clamps to the panel connectors.
Offset Centerline Clamp
AAU0625
(4 Total)
3/8" Flat Washer
BAE0595
(4 Total)
3/8" x 1"
Button Head Bolt
BAE0664
(4 Total)
Detail D
Step 6
Attach the drum panel to the support posts.
Drive Rivet
BAE0020
(4 Total)
3/8" x 1-1/4"
Tamper Resistant Bolt
BAE0662
(4 Total)
Detail E
Step 8
Secure the clamps to the support posts.

Model CH4587
PA1018
Page 5 of 6
Installation Instructions
Notes Before You Begin: Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete.
Carefully read and understand these installation instructions before you
begin.
Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
Step 2: Separate and identify all components and hardware.
Step 3: Attach the drums to the drum panel. See Detail A. Position the drums
through the appropriate sized hole in the panel, apply a drop of thread locking
adhesive to the bolt threads, and attach as shown. Fully tighten all fasteners
according to tightening torque specifi cations (See Final Details).
Step 4: Attach the panel connectors to the drum panel. See Detail B. Position
the panel connectors over the side holes on the front side of the panel and attach
as shown.
Step 5: Attach the offset centerline clamps to the panel connectors. See Detail
C. Position the fl at side of the clamp against the panel connector, apply a drop of
thread locking adhesive to the bolt threads, and attach as shown.
Step 6: Attach the drum panel to the support posts. See Detail D. Position the
panel between the support posts, close the clamps around the post, apply a drop
of thread locking adhesive to the bolt threads, and attach as shown. Reference
the Important Notes on the Elevation View.
Final Details.
Step 7: Plumb and level the component. Tighten all fasteners. Fully tighten all
fasteners according to tightening torque specifi cations.
Torque Specifi cations:
Bolts and nuts - Snug tighten and then tighten an additional one half turn.
Set Screws - Snug tighten and tighten an additional full turn.
Step 8: Install drive rivets. See Detail E. After the equipment assembly is complete,
install a drive rivet in each clamp to permanently secure it to the support post.
Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive
rivet into drilled hole until the head of the rivet is against the surface of the clamp.
Using a hammer, drive the pin of the rivet until it is fl ush with the surface of the
rivet head.
Note: This step should be executed after structure has been assembled and
properly footed.

Installation Instructions
Model CH4587
PA1018
Page 6 of 6
Bill of Materials
CH4587 - DRUM PANEL (GROUND LEVEL)
PART NO. DESCRIPTION QTY.
AAU0625 CLAMP - 3-1/2" OFFSET CENTERLINE DIE CAST 4
AAU0635 CONNECT - 3/4" PANEL 4
BAD0085 THREAD LOCKING ADHESIVE 1
BAE0020 RIVET - 1/4" x 11/16" DRIVE 4
BAE0595 WASHER - 3/8" SAE FLAT 18
BAE0662 BOLT - 3/8"-16 x 1-1/4" TMPR. RESISTANT w/TORX DRV. 4
BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 4
BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 8
BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 10
BFC0595 SHEET - .75" x 31.50" x 44.00" DRUM PANEL (GRND LVL) 1
BPL0032 MISC - 15.50" x 14.71" DRUM 1
BPL0062 MISC - 12.00" x 14.18" DRUM 1
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.