Podab StreamLine 7065X User manual

Tvättmaskin TM 7055/7065/7065X
Servicemanual

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534 817AD Page 1 / 27 02/07
Service Instructions for Control System
5.5 + 6.5 kg Shared-dwelling Washing Machines
TopLine - EXPORT
LCD Display 2005
Control unit; small LCD No. 534 725 for ServiceNo. 534 729
Shared-dwelling power unit No. 534 061 for ServiceNo. 534 061
Frequency converter No. 533 497 for ServiceNo. 533 498
Drive motor, 190V No. E 533 514
CS / Washcard module No. 531 943
Liquid detergent module No. 750 953 for ServiceNo. 750 007
Block diagram no.: 983 060.AA (5.5 kg) / 983 062.AA (6.5 kg) / 983 046.AA (6.5 kg; 3x230V)
Shared-dwelling machines; Schulthess
Spirit Topline 5656 TM 7055
Spirit Topline 6166 TM 7065
Spirit Topline 6176 TM 7065 X
Spirit Topline 6566
Contents
1. Parameterising the 534 725 control pc board.........................................................2
2. Description of the parameters..................................................................................6
3. Error messages .........................................................................................................9
4. Test programmes ....................................................................................................14
5. Operating data .........................................................................................................19
6. Wash programmes ..................................................................................................21
7. Operating concepts.................................................................................................26
8. Replacement of power units...................................................................................27

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1. Parameterising the 534 725 control pc board
1.1 Settings for after-sales service
Parameters may only be set when no washing programme is running and the door of
the washing machine is closed.
An error message appears on the display if the door is not closed.
The setting programme is started by simultaneously pressing and holding the “(1) +
60°(4)” buttons and pressing the “Fast run (15)” button twice after 5 seconds.
The labelling of button (1) varies.
Type: 5656 / 6166 “S”
Type: 6176 “P”
Examples of the control system:
MACHINE TYPE
SPIRIT 55
When the “(1)” button is pressed repeatedly, the individual setting functions are dis-
played. The settings do not cycle automatically.
While a setting is displayed, the function can be changed using the “Wool (2)” button.
The “Fast run (15)” button terminates the setting programme.
All changes are stored.
The setting programme is terminated automatically if neither of the buttons “(1) or (2)”
is pressed for 2 minutes. (In this case all changes made are also stored)

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1.2 Basic settings for the user
Parameters may only be set when no washing programme is running.
This setting function is blocked with the machine configuration “BLOCKING S-
FUNCT.” = “ON”.
These functions are also described in the operating instructions of the machines.
There are two groups of settings:
1. Basic settings No.: 1 ÷
÷÷
÷6 with two buttons:
To change a setting, one of the “main buttons (1÷6)” must always be pressed in
combination with the “Fast run (15)” button. The display shows the function with the
current setting.
Changes to the setting are made by repeatedly pressing the “Fast run button (15)”
while holding one of the “main buttons (1÷6)”.
Examples of the control system:
EXTRA RINSING PROGRAMME
OFF
Table of the basic settings No.: 1 ÷
÷÷
÷6 with two buttons
In this group it is possible to make the most frequently used settings. Changes to the
setting are made with the “Fast run (15)” button.
The first button remains pressed in that case.
Basic settings Possible states Button 1
No.
Button 2
No.
Extra rinsing pro-
gramme on / off 1 : S
15
Water level during
washing
normal / raised 2: Wool 15
Water level during
rinsing
normal / raised 3 : 40° 15
Spin speed reduction off
1st red. stage
2nd red. stage
4: 60° 15
Clock time adjustment H xx : MIN xx 5: 95° 15
Language English 6: ..... 15
The settings shown in bold are the default factory settings of the machines.

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2. Extended basic settings
To start the setting programme, press and hold the “40°(3) + 60°(4)” buttons si-
multaneously and press the “Fast run (15)” button.
SKIN PROTECTION FUNCTION
∇
∇∇
∇∇
∇∇
∇OFF
<3> <4>
By pressing button (3), the functions are displayed one after another.
The settings can be changed by pressing button (4).
Basic settings Possible states
Skin protection function
off / on
Child safety device off / on
Rinsing stop individual / general
Memory function off / on
Soaking programme off / on
Cooling down function off / on
Aeration at programme
end off / on
Washing time reduction
off / on
LCD brightness 104 ÷220 ÷254
LCD contrast 27 ÷34
(small LCD)
Buzzer volume off / 1 / 2/ 3
Stand-by function off / on
Optical interface off / on
Mains connection normal / reduced
Extended basic
programmes
Catering establishments /
Nursing and care homes / Businesses
In each case, only the functions available on the current machine type are displayed.
The settings shown in bold are the default factory settings of the machines.

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1.4 Mains connection reduced
The washing machines can be operated with a reduced heat output.
This will cause an extension of the warm-up times and therefore an extension of the
washing programmes.
The programme display is corrected accordingly.
Machine type Programming Mains connection
with heat output Timer in
minutes
Spirit 5656
TM 7055
Mains connection
normal 400V, 2N, 3.3 kW
65
230V, 1N, 3.3 kW
65
Mains connection
reduced 230V, 1N, 1.9 kW
90
Spirit 6166
Spirit 6176
Spirit 6566, TM 7065
TM 7065X
Mains connection
normal 400V, 3N, 4.7 kW
70
Mains connection
reduced 400V, 2N, 3.3 kW
95
230V, 1N, 3.3 kW
95
230V, 1N, 2.8 kW
95
230V, 1N, 1.4 kW
95
1.5 Machine versions
Machine name
Spin speed
(rpm)
Machine type
Op. concept
Extended spe-
cial progs.
Liquid deter-
gent option
Special
Programmes
5.5 kg shared-
dwelling
models
Spirit Topline 5656 1400 55 09 No No 9
Podab TM 7055 1400 55 09 No No 9
6.5 kg shared-
dwelling models
Spirit Topline 6166 1400 65 09 No No 9
Spirit Topline 6176 1400 65 08 Yes Yes 30
Spirit Topline 6566 1400 65 08 Yes Yes 30
Podab TM 7065 1400 65 09 No No 9
Podab TM 7065 X 1400 65 08 Yes Yes 30

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2. Description of the parameters
The parameters shown in bold correspond to the basic factory settings of the control
units.
2.1 Machine type
This setting allows the adjustment of the control system to the different machine sizes.
Selection: ; Spirit 55: 5.5 kg- MFH; Spirit 65: 6.5 kg shared dwelling
- Washing and spin speeds
- Motor / drum transmission ratio
- Parameters for load measurement
- Water levels, water quantities
- Monitoring times for heating period, water intake and water drainage
2.2 Operating concept
This setting allows the adjustment of the control system to the various user screens.
The interface variants are numbered from “UI-TAB-00 ÷ 09”. The screen variants for
the
different machine types are shown on Page ... .
The setting of the operating variant also defines the available wash programmes and
the maximum spin speeds.
For the Topline Export machines, only the UI-TAB-08 and UI-TAB-09 variants are
compatible with the user screens.
2.3 Welcome text
The chosen text with the company logo appears when the washing machine is
switched on at the mains.
Selection: SCHULTHESS; MERKER; FUST; NEUTRAL (off)
2.4 Soaking / hygiene function
This setting enables the user to access these functions with the extended basic set-
tings (see p. 4).
Selection: NONE; SOAKING; HYGIENE FUNCTION; SOAKING + HYGIENE FUNCT.
The hygiene function is not described for the export machines.
2.5 Temperature limit
This setting limits the washing temperature to 87°C , regardless of the programmed
Temperature (machines in higher locations with lower boiling temperatures).
The display of the temperature deselection is not affected by this setting. (95 ⇒80)
Selection: NONE; ON
2.6 Specify spin speed
This setting determines the maximum spin speed of the machine. In addition to this
setting, the maximum spin speed is determined by the setting of the operating concept
(see Section 2.2).
Selection: 800 ; 900 ÷1400

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2.7 Water supply option
This parameter may be set according to the availability of the option. This setting en-
sures the correct activation of the solenoid valves during washing and rinsing. This op-
tion only works if the additional “S3” water valve is built into the machine.
If soft water is present, soft water (S1/S2) is used during washing and hard water (S3)
is poured in during rinsing.
If hot water is available, cold water (S2) and hot water (S3) are automatically mixed
during washing.
Selection: NONE; SOFT WATER; HOT WATER;
HOT W. + DIRECT INL. COLD W.
2.8 CS / Washcard / coin function
With an integrated CS module, this setting should be set according to the desired
function.
Selection: NONE; CASHCARD; WASHCARD; COIN MODULE; INTERFACE
MODULE
The CS module must be programmed with Management card No. 520 700 for the
same function.
ATTENTION:
If the settings in the washing machine and the CS / Washcard / liquid detergent
module do not match, error message “F51” is displayed.
2.9 Blocking of function buttons
Blocking function buttons is only possible on the control systems with the small LCD
display.
Selection: NONE; 3 FUNCT. BUTTONS
(Intensive; Time preselection; Fast run function)
;
ALL FUNCT. BUTTONS
(Easy-care; Express; Preset starting time; Temperature and
spin speed deselection)
TIME PRESELECTION BUTTON
(only this function blocked)
2.10 Blocking of the setting function
This function allows changes to the basic settings to be blocked. The language selec-
tion and clock time setting functions are always adjustable.
Selection: NONE; ON
2.11 Water drainage
Shared-dwelling machines only.
Selection: DRAINAGE PUMP; DRAINAGE VALVE
2.12 Heating variant
Selection: ELECTRIC; HOT WATER
When the “Hot water” setting is selected, there is no heating in the machine. The
washing temperature and the warm-up time are not monitored.

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2.13 Detergent dosing
Selection: DETERGENT INPUT; LIQUID DET. W. INT. CONTROL
LIQUID DET. W. EXT. CONTROL
For liquid detergent dosing, a liquid detergent module No. 531 947 must be built in.
There are separate instructions for liquid detergent dosing.
In the case of a built-in liquid detergent module, the detergent chambers are also
rinsed out.
With the “LIQUID DET W. INT. CONTROL” setting, the liquid detergent pumps 1 ÷ 8
and the rinsing valve are controlled directly by the liquid detergent module (pump No.;
turn on time; rinsing time)
The parameters for the dosages must be stored in the liquid detergent module
(Washcard; SCS PC).
When the “LIQUID DET W. EXT CONTROL” setting is selected, the liquid detergent
module only gives short impulses to an external dosing unit. The duration of these im-
pulses can be set in the liquid detergent module via the SCS PC. The auxiliary unit
controls the liquid detergent pumps. The parameterising of the liquid detergent dosing
takes place in this device.
Functions of the 8 output contacts:
Output 1: Pre-rinse
Output 2: 1
st
pre-wash
Output 3: 2
nd
pre-wash
Output 4: Main wash
Output 5: Bleaching
Output 6: Conditioning
Output 7: Drainage pump / valve
Output 8: Wash programme running (Wash programme active)
Output 9: Machine running (Mains power on)

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3. Error messages
If an operating error has occurred, the programme can be continued by pressing the
“Start button (13)”. When the error has been remedied (e.g. water supply), the control
system repeats the part of the programme in which the error occurred.
Exception: If the “
check water supply ”
error occurs during the wash, the programme is
repeated from the start (flushing in the detergent).
In other cases (“F” errors), the programme is automatically broken off. The error can
be cancelled by pressing the “Fast run” button
15
.
3.1 Error groups
Text display: Operating error
F-10 to F-15: Hardware error
F-20 to F-26: Frequency converter error
F-30 Hardware error in control unit – power unit
F-50 to F-51: CS / Washcard / liquid detergent module error
3.2 Operating errors
Display
Error type Cause
CHILD SAFETY
DEVICE ACTIVE
Child safety
device
Failure to press the “Fast run (15)” button
when starting with the child safety device
Active
CHECK WATER
SUPPLY
Water inlet
The set level was not reached within the
required time
(5 kg: 5 min.; 6 kg: 6 min.)
CHECK WATER
DRAINAGE
Water drainage
Water did not fall below “PP” test level
within the required time
(5kg: 5 min.; 6 kg: 6 min.)
PLEASE CLOSE
DOOR
Door not closed
“Start button (13)” pressed while door still
open
UNBALANCE NO
SPINNING
Unbalance too
great
The laundry was not spun because
unbalance too great
(after eighth attempt)
(error message only at last spin)
PLEASE PAY
Payment not made at the pay point

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3.3 Hardware errors
Display
Error type Cause
dark
Power supply defective
Check power input
Check power supply to power unit.
+ 12 V →
→→
→GND = 12 Volt, DC
Control unit:
+ 5 V →
→→
→GND = 5 Volt, DC
F-10
Warm-up time
The programmed temperature was not
reached within the required time.(see: 1.4)
F-11
NTC probe interruption
Interruption in the probe circuit. The voltage at
the PCB input is checked for a maximum
value
F-12
NTC probe short circuit
Short circuit in the probe circuit.
The voltage at the PCB input is checked for a
minimum value
F-13
Level sensor
The sensor voltage is lower than 0.31 Volt.
(no power supply on the sensor)
Contact No. 2 ÷ST10-6
+Level →
→→
→GND = 0 ÷3.5 Volt, DC
If the voltage is greater than 0.9 Volt, the
drainage pump is switched on
If the water does not fall below the test level
within the required time, the error message
“Check water drainage” is displayed
F-14
Individual home /
shared dwelling appli-
ance
coding
See instructions for
the replacement of
power units
The “machine type” parameterisation does not
match the power unit variant.
Shared dwelling, Power unit 534 061 Coding
resistance R124 equipped
F-15
Door not closed during
operation
Door opened by hand.
Circuit broken at door switch

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F-17
Water level too high
The maximum water level has been reached.
The water intake has not been interrupted.
The drainage pump is switched on and re-
mains
active for an unlimited time.
F-18
Water intake without a
washing programme
running
Display: "Water is be-
ing pumped out "
The test level is reached e.g. due to a leaky
valve. The drainage pump remains switched
on for an unlimited time.
3.4 Frequency converter errors
Display
Error type Response
F-20
Connection to the
frequency converter
Programme interruption
Once this error message has occurred, the
door can only be opened after 3 min. to en-
sure that the drum is standing still.
F-21
Motor short circuit Programme interruption
F-23
Power sensor module
defective Programme interruption
F-24
Speed sensor failure
(short circuit, interrup-
tion) or drum blocked
Programme interruption
F-25
Temperature sensor
defective 1x shortening of the on-time when reversing
F-26
Power supply
undervoltage Programme interruption
none Motor overload, over-
heating on the cooling
element
Shortening of the on-time when reversing
3.5 Hardware errors in control unit – power unit
F30 Connection to power
unit The control unit is not receiving any response
from the power unit (5 V supply; time: 00).
Once this error message has occurred, the
door can only be opened after 3 min. to en-
sure that the drum is standing still
.

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3.6 CS / wash card / liquid detergent module errors
Display
Error type Cause
F-50
No connection to the
CS module
CS module not connected or defective.
F-51
Programming
The parameterisation in the washing machine
does not match the parameterisation in the
CS module.
F-52
Liquid detergent mod-
ule function
No response from the liquid detergent module
3.7 Errors during operation of the CS / Washcard / liquid detergent
module
Display
Error type Cause
WRONG CARD SIDE
01
Wrong card side, unknown or defective
card, invalid card (card number) => If this
error still occurs after the card has been
cleaned, the card must be replaced
INVALID
02, 20
Wrong user, wrong laundry room No.
CLEAN
04
Clean card
PLEASE REMOVE
CASHCARD
Remove card
(Is not stored)
CARD EMPTY
10
Card empty
REINSERT CARD
51
Card withdrawn too early, insert card again
to execute the operation

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Display
Error type Cause
03
Wrong card type
e.g. wrong card inserted in charging
mode or charging card with incorrect
authorisation
04
Card contact problem
Insert card again
30
Card defective
50
Washing programme started
without release
Insert card
52
Card function barred
Admin. and serv. card barred during
programme release
70
Parameter card data invalid for
transfer
Parameters outside the valid range
71
Memory for liquid detergent
parameters full
72
Wash card takes too long to
store
73
Time out waiting for reset
Liquid detergent start flag
74
Dosing time too long
Parameterising
75
Liquid detergent module not
present
CS module only
81
Testing with the service card:
card read/write error
Contact unit defective, card dirty or
defective
82
Testing with the service card:
CS memory read/write error
CS printed circuit board (memory)
defective
83
Service card not removed
Termination, time exceeds 15 minutes
251/252
Time out, waiting for current
machine data
253
Time out, search for liquid de-
ter.
data
254
Time out, waiting for current
machine data
255
Software error

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4. Test programmes
14 test programmes are stored permanently in the machine.
Test programmes may only be called up if no washing programme is running and the
door of the washing machine is closed.
The preset safety and monitoring functions for the washing process are active during
the test programmes.
ATTENTION!
There must be no laundry in the machine during the test programmes!
Calling up a test programme:
The selection of the test programmes is started by simultaneously pressing and hold-
ing the two buttons “P (1)” + “95°(5)” and pressin g the “Fast run (15)” button twice af-
ter 5 seconds.
The labelling of button (1) varies.
Type: 5656 / 6166 "S"
Type: 6176 "P"
TEST PROGRAMME
HIGH-VOLTAGE TEST
<1>
Repeatedly pressing the “(1)” displays the individual test programmes. The test
programmes do not cycle automatically.
Starting a test programme:
TEST PROGRAMME
HIGH-VOLTAGE TEST
<2>
Pressing button “(2)” starts the selected test programme.
A running test programme can be terminated with the “Fast run (15)” button.
If none of the test programmes is started within 2 minutes, the display function
switches off automatically.

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4.1 Test functions
1. High-voltage test
2. Washing programme (test programme)
3. Drainage pump
4. Water valves
5. Reversing without water
6. Spinning
7. Water intake to washing level and then to rinsing level without reversing
8. LCD display, cycl. display of dots fields
9. LED display of all LEDs
10. Operating buttons
11. Flow sensor
12. Liquid detergent dosing
4.2 High-voltage test:
Display: For the high-voltage test, the drum spins clockwise
for two minutes at washing speed. All other users:
heating, valves and pumps are switched off. The
high-voltage test must be performed during these
two minutes. See description on the test control
unit
during final testing.
4.3 Wash programme + CS / wash card / liquid detergent test:
Display: During this programme, the temperature in the
washing liquor tank during washing is shown on
the LCD. The washing temperature is 25°C. The
heat current can be measured during heating.
During the test programme, the drum rpm during
spinning (anticlockwise) is shown on the LCD. The
spin speed is dependent on the current machine.
On machines equipped with CASHCARD or
WASH-CARD, service card No. 520 698 (red han-
dle) must be inserted.
This simultaneously tests the CASHCARD, WASH-
CARD or LIQUID DETERGENT function. Remove
card after this test. This clears the display for the
indication of the temperature and speed.
TEST PROGRAMME
HIGH-VOLTAGE TEST
TEST PROGRAMME
WASH PROGRAMME
XXXXU/
MIN
XX°C

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4.4 Drainage function:
Display:
The pump runs for approx. 30 seconds while the
washing liquor tank is empty. The drum does not
revolve during pumping out.
4.5 Water valves:
Display:
This programme tests the water valves. The drum
does not revolve during this test.
Test procedure:
1. Valve 1 for 3s
2. Valve 2 for 3s
3. Valves 1 + 2 for 3s
4. Valve 3 for 3s, only if hot water available,
otherwise pause
5. Valve 4 for 3s, only on Type 6176, otherwise
pause
6. pumping out
4.6 Reversing without water:
Display:
Testing the drive with 50 rpm washing speed and a
reversing cycle; L-R On: 3s; Off: 3s
The test lasts for 1 minute.
The drum rpm is shown on the LCD.
4.7 Spinning:
Display:
The drum spins anticlockwise up to maximum
speed. The final spin speed is dependent on the
current machine. Duration approx. 3.5 minutes.
The drum rpm is shown on the LCD.
4.8 Washing level:
Display:
Testing the water level “P1” and “P2” for cotton.
The LCD shows a reading corresponding to the
level.
The level appears on the LCD. Water is first filled
to level “P1” via valve “V1” (approx. 256) and after
10 seconds via valve “V2” (approx. 475) to level
“P2”.
30 seconds after the rinsing level has been
reached, the water is pumped out.
TEST PROGRAMME
DRAINAGE FUNCTION
TEST PROGRAMME
REVERS. W/OUT WATER
XXU/MIN
TEST PROGRAMME
SPINNING
XXXXU/MIN
TEST PROGRAMME
WASHING LEVEL
XXX

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4.9 LCD display:
Display:
A chessboard pattern is shown on the LCD. The
dark and light squares alternate at 30-second in-
tervals. All the dots within each field must be “On
or Off”.
4.10 LED display:
Display:
The LEDs are displayed individually. (0.5s cycle)
Sequence of the LEDs: 1 – 2 – 3 – 4 – 5 – 6-
7 – 8 – 9 – 10 – 11 – 12 – 13 – 14 - 15
After repeating this sequence twice, the test
programme is terminated.
4.11 Operating buttons:
Display:
As each button is pressed, the corresponding LED
is displayed.
The button for the door-opener opens the door.
The “Fast run” button terminates the test pro-
gramme.
4.12 Flow sensor:
Display:
Water is poured in via valve “S1” until 600 meter
pulses have been reached.
The water quantity is approx. 3 litres.
This test can be terminated with the Fast run (15)
button.
4.13 Liquid detergent pumps (LD pumps):
Display:
TEST PROGRAMME
TEST LD PUMPS 01
<1><2><3>
Display while a pump is running:
The selected number of the LD pump is activated
during a period programmed in the LD module.
Any of the pumps 1 ÷ 8 can be selected using but-
ton (3).
Button (2) is used to start the selected pump. Once
the turn on time has elapsed, button (3) can be
used to select the next pump.
This test can be terminated with the Fast run (15)
button.
TEST PROGRAMME
TEST LED DISPLAY
TEST PROGRAMME
TEST OP. BUTTONS
TEST PROGRAMME
TEST LCD DISPLAY
TEST PROGRAMME
FLOW SENSOR
XXX

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4.14 CS / Washcard / liquid detergent module
Testing the module requires service card No. 520 698 (with a red handle).
When the service card has been inserted, a test programme runs in the CS module.
Indications displayed during this test programme:
- CS VERSION 645 (current status)
- USER 1 = Schulthess
- TEST OK END
Errors during the test programme are displayed with the corresponding number.
The test functions can be started independently of the service card.
This does not apply to the “washing program” test function. This function also includes
the test of the CS module. Once this function has been started, the service card must
be inserted. The CS test program then runs and the washing programme is started.
After the service card has been removed, indications of the drum revolutions per min-
ute and drum temperature appear on the display.
Readout of errors which have occurred in the CS / Washcard module:
If the machine’s Fast run button is pressed when the “CS VERSION” text appears, the
errors which have occurred in the CS / LD module are shown consecutively on the
display.

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5. Operating data
The display programme for the operating data can be called up when the machine is
idle or running.
Calling up the display function:
The display function is selected by simultaneously pressing and holding the two but-
tons “95°(5) + Express (6)” and pressing the “Fast run (15)” button twice after 5 sec-
onds.
Button (5) should be pressed before button (6).
The operation of the control systems with the small and large display is identical. The
description of buttons (1 ÷ 6) may be different in the control system with the small dis-
play.
LAST ERROR
∇
∇∇
∇XXX
<3>
The individual displays are shown by repeatedly pressing the “40°(3)” button. The
display programmes do not cycle automatically.
If button (3) is not pressed for 2 minutes, the display is deactivated.
5.1 Displays
Display:
The most recent error is displayed.
If “
XXXX
” is displayed, this means that no errors
have yet occurred.
The last error but one is displayed.
Display:
The most recently used programme is displayed.
The number corresponds to the basic programme
(see Chapter 7).
A programme is only registered if it has run to
completion.
Display:
Number of wash programmes used.
Only programmes that have run to completion are
counted.
OPERATING DATA
LAST ERROR
X
XXX
OPERATING DATA
ERROR BEFORE LAST
XXXX
OPERATING DATA
LAST WASH PROGRAMME
XX
OPERATING DATA
NUMBER OF WASH PRO-
GRAMMES
XXX
This manual suits for next models
2
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