Polaris Outlaw 110 2022 User manual

2022
OWNER’S
MANUAL
For Maintenance and Safety
Sportsman 110
Outlaw 110
WARNING
Read this manual carefully. It contains important safety information.
Adult supervision is required for children under 16 years of age.
Operation is prohibited for children under 10 years of age.

WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can
expose you to chemicals including engine exhaust, carbon monoxide, phthalates,
and lead, which are known to the State of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your vehicle in a well-
ventilated area and wear gloves or wash your hands frequently when servicing your
vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
!
A card containing important ATV safety information should be attached to
the owner's manual on the next page. If you cannot locate this card, or if it
has been removed, please call 1-800-342-3764 for assistance.

2022 Owner’s Manual
Outlaw 110
Sportsman 110

IMPORTANT SAFETY INFORMATION
Scan this QR Code® with your smartphone to see an important Safety Video regarding your Polaris
vehicle.
This safety video can also be found at
http://www.polaris.com/en-us/rider-support/safety. If you are on the homepage of the Polaris website,
click on the Rider Community heading and select “Product Safety and Training Information” from the
dropdown menu to access this page.

Unless noted, trademarks are the property of Polaris Industries Inc.
QR Code® is a registered trademark of DENSO WAVE INCORPORATED.
BatteryMINDer® is a registered trademark of VDC Electronics Inc.
ANSI® is a registered trademark of American National Standards Institute, Inc.
Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the
latest product information at the time of publication. Due to constant improvements in the design and
quality of production components, some minor discrepancies may result between the actual vehicle
and the information presented in this publication. Depictions and/or procedures in this publication are
intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of
the original instructions.
Printed in Taiwan
9940378 Rev 01

Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Young Riders Section . . . . . . . . . . . . . . . . . . . . . . . 53
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . 65
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Emission Control Systems . . . . . . . . . . . . . . . . . . . . . 97
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Polaris Products . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 175
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . 199
5

6

MESSAGES
DEAR PARENTS / SUPERVISING ADULTS:
We believe young operators should have the opportunity to enjoy the POLARIS riding experience along
with you. We've provided this owner’s manual to assist you and your children / young operators in
learning about safe operation and care of your new ATV.
A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate
the ATV takes a training course before operating the ATV. Make sure all operators understand and
follow all of the instructions and warnings contained in this owner’s manual.
Never allow a child under the age of 16 to operate an ATV without adult supervision. Children differ in
skills, physical abilities and judgement. Some children may not be able to operate an ATV safely. Permit
continued use only if you determine that your child / young operator has the ability and maturity to
operate the ATV safely.
For your child’s / young operator’s safety, be sure your child / young operator can reach and operate all
ATV controls, including handlebars, brake levers, throttle lever and engine stop switch.
The preventive maintenance program outlined in this manual is designed to ensure that all critical
components on your child’s / young operator’s ATV are thoroughly inspected at specific intervals.
Follow all of the instructions and recommendations in this manual.
7
MESSAGES

DEAR YOUNG OPERATORS:
Before you ride your new POLARIS ATV, there are some important things that you need to know. You
must learn how to keep yourself and those around you safe while you’re riding. Your parents /
supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read
and understand the information in your owner’s manual. You must also take an ATV training course
before you begin riding.
Ask your parents / supervising adult to explain anything you don’t understand and pay close attention to
the warnings and instructions you read. Your safety and the safety of others is the most important thing
to think about at all times. Never drive your ATV alone. Always make sure an adult is watching you
when you ride.
Drive safely and enjoy riding your new POLARIS ATV!
8
MESSAGES

INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on your vehicle. Your
safety is involved when these words and symbols are used. Become familiar with their meanings before
reading the manual.
DANGER
DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator,
bystanders or person(s) inspecting or servicing the vehicle.
CAUTION
CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
9
INTRODUCTION

WARNING
WARNING indicates a hazardous situation that, if not avoided, may result in death to the operator,
bystanders or person(s) inspecting or servicing the vehicle.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
10
INTRODUCTION

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a
hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a
hazard.
11
INTRODUCTION

VEHICLE IDENTIFICATION
NUMBERS
q
Vehicle Identification Number (VIN)
w
Engine Serial Number
Record your vehicle's identification numbers and
key number in the spaces provided. Remove the
spare key and store it in a safe place. An ignition
key can be duplicated only by ordering a
POLARIS key blank (using your key number) and
mating it with one of your existing keys. The
ignition switch must be replaced if all keys are
lost.
Vehicle Model
Number:
Vehicle Identification
Number (VIN):
Engine Serial
Number:
Key Number
12
INTRODUCTION

WARNING
Failure to follow the warnings and safety precautions contained in this manual can result in severe
injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly,
even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take
proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before operating a POLARIS ATV. Keep this manual with the ATV.
• Never operate an ATV without proper instruction. Take a training course. See page 33 for details on
how to access a training course.
• For your child’s safety, be sure your child can reach and operate all ATV controls, including
handlebars, brake levers, throttle lever and engine stop switch.
• Always follow the age guidelines for your vehicle. Y-10+ models are designed for children not less
than 10 years of age and Y- 6+ models are designed for children not less than 6 years of age. No
child under the age of 16 should ride any ATV designed and sold for an adult.
• Never permit a guest to operate the ATV unless the guest has read this manual and all product
labels and has completed a certified safety training course.
13
INTRODUCTION

DECLARATION OF CONFORMITY
14
INTRODUCTION

SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover,
which may result in serious injury or death. Heed all safety warnings outlined in this section of the
owner’s manual and in the safety DVD provided with your vehicle.
Be sure to read all of the following warnings about driving hazards and how to avoid them. These
warnings are provided for your child's safety. Be sure to explain to your young driver that the hazards
outlined in this section of this owner’s manual MUST be avoided at all times. See the OPERATION
section of this owner’s manual for proper operating procedures.
FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1–800–342–3764.
15
SAFETY

OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an accident.
The operator and the supervising adult must understand how to operate the
vehicle properly in different situations and on different types of terrain.
All operators must read and understand this owner’s manual and all warning and
instruction labels before operating the vehicle. Never allow a guest to operate this
vehicle until the guest has read this manual and all product labels.
AGE RESTRICTIONS
Operation is prohibited for anyone under age 10. Never operate with a passenger
under age 10. All riders must be able to sit with backs against the seat, both feet
flat on the floor and both hands on the steering wheel (if driving) or on a passenger
hand hold.
This vehicle is for recreational use by young operators under adult supervision
ONLY.
16
SAFETY

HANDLING GASOLINE
Gasoline is highly flammable and explosive under certain conditions.
• Never allow a child to refuel or handle gasoline.
• Always exercise extreme caution whenever handling gasoline.
• Always refuel with the engine stopped, and outdoors or in a well ventilated area.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or
where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change
clothing.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other
reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
17
SAFETY

FAILURE TO INSPECT BEFORE OPERATING
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases
the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating
condition.
Always follow the inspection and maintenance procedures and schedules described in this owner’s
manual.
PROTECTIVE APPAREL
Operating this ATV without wearing an approved helmet increases the risk of a
serious head injury in the event of an accident. Operating without eye protection
could increase the chance of a serious injury in the event of an accident. Always
wear an approved helmet that fits properly.
Always wear eye protection (goggles or face shield), gloves, boots, a long-sleeved
shirt or jacket and long pants.
18
SAFETY