Polaris Sportsman 800 EFI 4x4 2012 User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed September 2013 (PN 9924864)
2012-2014 SPORTSMAN 800 / 6X6

COPYRIGHT INFO
All information contained within this publication is based on the latest product information at the time of publication. Due
to constant improvements in the design and quality of production components, some minor discrepancies may result
between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this
publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly
prohibited. Printed in U.S.A.
UNDERSTANDING SAFETY LABELS AND DIRECTIONS
Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE:
NOTE provides key information by clarifying instructions.
IMPORTANT:
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCT(S) MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.

1
GENERAL INFORMATION
2
MAINTENANCE
3
ENGINE
4
FUEL SYSTEM - GENERAL
5
BODY / STEERING / SUSPENSION
6
CLUTCHING
7
FINAL DRIVE
8
TRANSMISSION
9
BRAKES
10
ELECTRICAL

1
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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
MODEL INFORMATION ..................................................................................1.2
MODEL NUMBER DESIGNATION..................................................................1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION ........................................1.2
ENGINE NUMBER DESIGNATION .................................................................1.3
VIN AND ENGINE SERIAL NUMBER LOCATION ...................................................1.3
TRANSMISSION SERIAL NUMBER LOCATION ....................................................1.4
SPORTSMAN 800 EFI 4X4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
2012-2014 SPORTSMAN 800 EFI ..................................................................1.5
SPORTSMAN 800 EFI BIG BOSS 6X6 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
2012–2014 SPORTSMAN 800 EFI BIG BOSS 6X6..................................................1.7
PUBLICATIONS / PAINT CODES / KEYS / TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9
PUBLICATIONS....................................................................................1.9
PAINT CODES .....................................................................................1.9
SPECIAL TOOLS .................................................................................1.10
REPLACEMENT KEYS............................................................................1.10
MISC. NUMBERS/CHARTS.............................................................................1.11
CONVERSION TABLE ............................................................................1.11
SAE TAP / DRILL SIZES ..........................................................................1.12
METRIC TAP / DRILL SIZES ......................................................................1.12
STANDARD BOLT TORQUE SPECIFICATION.....................................................1.13
METRIC BOLT TORQUE SPECIFICATION ........................................................1.13
DECIMAL EQUIVALENTS .........................................................................1.14

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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MODEL INFORMATION
Model Number Designation
Example: A14KA09AD
GROUP MODEL
YEAR CHASSIS DRIVE-
LINE
ENGINE /
MOTOR CODE CATEGORY OPTION REGION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th** 10th
A 1 4 K A 0 9 A D
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 9th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 9th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
Vehicle Identification Number (VIN) Designation
Example: 4XAKA09A0E3000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CH-
AS-
SIS
DRI-
VE-
LIN-
E
EN-
GI-
NE
SIZ-
E
EN-
GI-
NE
MO-
DI-
FIE-
R
CA-
TE-
GO-
RY
CH-
EC-
K
DI-
GIT
MO-
DEL
YE-
AR
*
MF-
G.
LO-
CA-
TIO-
N
INDIVIDUAL SERIAL NO.
12345 6 7 8 9 10 11 12 13 14 15 16 17
4 X A K A 0 9 A 0 E 3 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014
GENERAL INFORMATION

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© Copyright 2013 Polaris Sales Inc.
Engine Number Designation
EH076OLE - Twin Cylinder, Liquid Cooled,4 Stroke, Electric Start
VIN and Engine Serial Number Location
The Vehicle Identification Number (VIN) and engine serial number are important for identification purposes. Whenever
corresponding about a Polaris utility vehicle, be sure to refer to the VIN and the engine serial number.
The machine VIN is stamped on the lower left side of the frame tube (A).
The engine serial number can be found on the sticker applied to the side of the cylinder head (B). An additional
identification number is stamped on the side of the crankcase beneath the oil filter (C).
GENERAL INFORMATION
1

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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Transmission Serial Number Location
The transmission serial number is important for identification purposes. Whenever corresponding about a
transmission, be sure to refer to the transmission serial number.
The transmission ID is printed on a label located as shown below.
GENERAL INFORMATION

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
SPORTSMAN 800 EFI 4X4 SPECIFICATIONS
2012-2014 Sportsman 800 EFI
Model Numbers:
A12MH76AX, AZ, FF
A13MH76AX, AZ, FF
A14MH76AA, AH, FD
CATEGORY DIMENSION /
CAPACITY
Length 83 in./210.8 cm
Width 48 in./121.9 cm
Height 48 in./121.9 cm
Seat Height 33.75 in./85.7 cm
Wheel Base 50.75 in./128.9 cm
Dry Weight
741 lbs./336 kg
(cast wheels)
751 lbs./341 kg
(steel wheels)
Front Rack Capacity 100 lbs./45.4 kg
Rear Rack Capacity 200 lbs./90.7 kg
Towing Capacity 1500 lbs./680 kg
Unbraked Trailer Towing
Capacity (EU)* 2127.5 lbs. / 965 kg
Hitch Tongue Capacity
150 lbs./68 kg
Combination of rear
rack weight and
tongue weight not to
exceed 200 lbs.
(91kg)
NOTE: *Data based on EU Directive: 76/432/EEC
ENGINE
Platform Polaris Twin Cylinder
Engine Model Number EH076OLE
Engine Displacement 760cc
Number of Cylinders 2
Bore & Stroke (mm) 80 x 76.5 mm
Compression Ratio 11:1
Compression Pressure 150-200 psi
Engine Idle Speed 1150 ± 100 RPM
Engine Max Operating
Rpm 6600 Rpm ± 200 Rpm
Cooling System / Capacity Liquid - 3.6 qt/ 3.4 ltr.
Overheat Warning HOT on Instrument
Cluster
Lubrication Pressurized Wet Sump
Oil Requirements /
Capacity
Polaris 2W-50 2 qt. / 1.9
liters
Exhaust System Single Pipe / Silencer
Fuel System
Fuel Pump 25L per hour at 39 PSI
Fuel Filter(s) 30 micron in Tank -
(unserviceable)
EFI System Bosch MSE 1.1B
Fuel Capacity /
Requirement
4.13 gal US / 15.6 liters
87 Octane (minimum) or
89 Oxygenated
Electrical
Alternator Output (2012) 500 W @ 6000 RPM
Alternator Output (2013 -
2014) 500 W @ 3000 RPM
Lights: Pod 50 watts
Grill 2 x 50 watts
Brake 8.26 watts
Tail 26.9 watts
Worklights
(If equipped) 2 x 13 watts
Ignition Timing 13°BTDC @ 1200 RPM
Spark plug / Gap RC7YC3/ .035 in. / 0.9
mm
Battery / Amp Hr Lead Acid / 30 Amp Hr
Circuit Breakers
Fan 20 amp / Harness 20
amp /
ECU 15 amp / Inst.
Cluster /
Voltage Regulator 6 amp
GENERAL INFORMATION
1

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DRIVETRAIN
Transmission Type Drumshift - H/L/N/
Rev/Park
Transmission Capacity 33.8 oz. (1000 ml)
Front Gearcase Capacity 8.97 / 265 ml
Gear Ratio :
Low (Front/Rear)
Rev (Front/Rear)
High (Front/Rear)
7.70:1/23.91:1
7.00:1/21.74:1
2.67:1/8.28:1
Clutch Type PVT/ Non-Braking
Steering / Suspension
Front Suspension / Shock A-arm / MacPherson
Strut
Front Travel 8.2 in. / 21 cm
Rear Suspension / Shock
Progressive Rate
Independent
Coil - over shock
Rear Travel 9.5 in. / 24.13 cm
Ground Clearance 11.25 in. / 28.6 cm
Shock Preload Adjustment
Front / Rear
Front -Non
Adjustable
Rear - Ratchet
Style- Std.
Turning Radius 76 in. / 193 cm
Toe Out 0 - 1/16 in / .0 - .159
mm
Wheels / Brakes
Front Tire Size 25 x 8 - 12
Rear Tire Size 25 x 11 - 12
Tire Pressure F/R 5 psi (34.5 Kpa)
Brake - Front and Rear Dual Hydraulic Disc
Clutching
ALTITUDE
(METERS (FEET))
SHIFT
WEIGHT
DRIVE CLUTCH
SPRING
0-1800
(0-6000)
23-62
5632337 Black
7043594
1800-3700
(6000-12000)
23-58
5632218
GENERAL INFORMATION

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SPORTSMAN 800 EFI BIG BOSS 6X6 SPECIFICATIONS
2012–2014 Sportsman 800 EFI BIG BOSS
6x6
Model Number:
A12CF76AA, FF
A13CF76AA, FF
A14CF76AA, FA
General Specifications
CATEGORY DIMENSION /
CAPACITY
Length 112 in. / 284.40 cm
Width 48 in. / 116.8 cm
Height 48 in. / 119.4 cm
Seat Height 34 in. / 86.4 cm
Wheel Base 79.5 in. / 201.93 cm
CATEGORY DIMENSION /
CAPACITY
Dry Weight 1060 lbs. / 480.80 kg
Front Rack Capacity 100 lbs. / 45.4 kg
Rear Box Capacity 800 lbs. / 362.87 kg
Towing Capacity 1500 lbs. / 680 kg
Unbraked Trailer Towing
Capacity (EU)* 2127.5 lbs. / 965 kg
Hitch Tongue Capacity
150 lbs. / 68 kg
Combination of rear
box and tongue
capacity not to
exceed 800 lbs.
(362.87kg)
GENERAL INFORMATION
1

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Sportsman 800 EFI BIG BOSS 6x6
ENGINE
PLATFORM POLARIS TWIN
CYLINDER
Engine Model Number EH076OLE
Engine Displacement 760cc
Number of Cylinders 2
Bore & Stroke (mm) 80 x 76.5 mm
Compression Ratio 11:1
Compression Pressure 150-200 psi
Engine Idle Speed 1150 ± 100 RPM
Engine Max Operating
Rpm 6600 Rpm ± 200 Rpm
Cooling System / Capacity Liquid - 3.6 qt/ 3.4 ltr.
Overheat Warning HOT on Instrument
Cluster
Lubrication Pressurized Wet Sump
Oil Requirements /
Capacity
Polaris 2W-50 2 qt. / 1.9
liters
Exhaust System Single Pipe / Silencer
Fuel System
Fuel System Electronic Fuel Injection
Fuel Pump 25L per hour at 39 PSI
Fuel Filter(s) 30 micron in Tank -
(unserviceable)
EFI System Bosch
Fuel Capacity /
Requirement
4.13 gal US / 15.6 liters
87 Octane (minimum) or
89 Oxygenated
Electrical
Alternator Output (2012) 500 w @ 6000 RPM
Alternator Output (2013 -
2014) 500 w @ 3000 RPM
Lights: Pod Light 50 watts
Grill Light Two x 37 watts
Brake Light 26.9 watts x 2
Tail Light 8.26 watts x 2
Ignition Timing 13°BTDC @ 1200 RPM
Spark plug / Gap RC7YC3 / .035 in. / 0.9
mm
Battery / Amp Hr Lead Acid / 30 Amp Hr
Circuit Breakers
Fan 20 amp / Harness 20
amp /
ECU 15 amp / Inst.
Cluster /
Voltage Regulator 6 amp
DRIVETRAIN
Transmission Type Drumshift - H/L/N/
Rev/Park
Transmission Capacity 17.2 oz. / 510 ml
Front Gearcase Capacity- ADC 9.3 oz. / 275 ml
Mid Gearcase Capacity 13.5 oz. / 400 ml
Rear Gearcase Capacity 5 oz. / 150ml
Gear Ratio: Low
Rev
High
Front Drive
Rear Drive
7.49:1
6.81:1
3.05:1
3.82:1
3.10:1
Clutch Type PVT w/ EBS
Steering / Suspension
Front Suspension / Shock A-arm / MacPherson
Strut
Front Travel 8.2 in. / 21 cm
Rear Suspension / Shock
Progressive Rate
Independent -
Coil - over shock
Rear Travel 6.12 in. / 15.54 cm
Ground Clearance 10.50 in. / 26.67 cm
Shock Preload Adjustment
Front / Rear
Front -Non
Adjustable.
Rear - Ratchet
Style- Std.
Turning Radius 152 in. / 386.08 cm
Toe Out 0 - 1/16 in / .0 - .159
mm
Wheels / Brakes
Front Tire Size 25 x 8 - 12
Rear Tire Size 25 x 11 - 12
Tire Pressure
Front - 7 psi (48.25
Kpa)
Rear - 10 psi (69
Kpa)
Brake - Front and Rear Dual Hydraulic Disc
Clutching
ALTITUDE
(METERS
(FEET))
SHIFT
WEIGHT
DRIVE CLUTCH
SPRING
0-1800
(0-6000)
21-74
5632117
w/EBS
Red / Blue
7043372
w/EBS
1800-3700
(6000-12000)
21-70
5632127
w/EBS
Red / Blue
7043372
w/EBS
GENERAL INFORMATION

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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PUBLICATIONS / PAINT CODES / KEYS / TOOLS
Publications
Publications
YEA-
RMODEL MODEL NO. OWNER'S MANUAL PN PARTS MANUAL PN
2012 Sportsman 800 EFI 4x4 A12MH76AX, AZ, FF 9923425 (AX, AZ)
9923428 (FF)
9923426 (AX, AZ)
9923429 (FF)
2012 Sportsman 800 EFI
Big Boss 6x6 A12CF76AA, FF 9923404 (AA) 9923408 (FF)
9923405 (AA)
9923409 (FF)
2013 Sportsman 800 EFI 4x4 A13MH76AX, AZ, FF 9923794 (AX, AZ)
9923936 (FF)
9923795 (AX, AZ)
9923937 (FF)
2013 Sportsman 800 EFI
Big Boss 6x6 A13CF76AA, FF 9923797 (AA) 9923929 (FF)
9923798 (AA)
9923930 (FF)
2014 Sportsman 800 EFI 4x4 A14MH76AA, AH, FD
9924248 (AA)
9924248 (AH)
9924421 (FD)
9924643 (AA)
9924643 (AH)
9924644 (FD)
2014 Sportsman 800 EFI
Big Boss 6x6 A14CF76AA, FA 9924249 (AA) 9924416 (FA)
9924604 (AA)
9924752 (FA)
Paint Codes
PAINTED PART COLOR
DESCRIPTION
DITZLER
NUMBER
POLARIS
NUMBER
Sportsman 800 Frame Black 9440 P-067
GENERAL INFORMATION
1

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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
SPECIAL TOOLS
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while
other tools maybe substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools
when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, Bosch
Automotive Service Solutions, 1-800-345-2233 or on-line at http://polaris.service-solutions.com/.
Replacement Keys
Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the
original key and refer to the chart to the right for the proper part number. Should both keys become lost, ignition switch
replacement is required.
Key Numbers
SERIES # PART NUMBER
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
GENERAL INFORMATION

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MISC. NUMBERS/CHARTS
Conversion Table
UNIT OF MEASURE MULTIPLIED BY CONVERTS TO
ft-lbs x 12 = in-lbs
in-lbs x 0.0833 = ft-lbs
ft-lbs x 1.356 = Nm
in-lbs x 0.0115 = kg-m
Nm x 0.7376 = ft-lbs
kg-m x 7.233 = ft-lbs
kg-m x 86.796 = in-lbs
kg-m x 10 = Nm
inch x 25.4 = mm
mm x 0.03937 = inch
inch x 2.54 = cm
mile (mi) x 1.6 = km
km x 0.6214 = mile
ounces (oz) x 28.35 = grams (g)
fluid ounces (fl oz) x 29.57 = cubic centimeters (cc)
cubic centimeters (cc) x .03381 = fluid ounces
grams (g) x 0.035 = ounces
pounds (lb) x 0.454 = kg
kilogram (kg) x 2.2046 = lbs
cubic inches (cu in) x 16.387 = cc
cubic centimeters (cc) x 0.061 = cubic inches
US quarts x 0.946 = liters (L)
liters (L) x 1.057 = US quarts
US gallons x 3.785 = liters (L)
liters (L) x 0.264 = US gallons
PSI x 6.895 = kilopascals (kPa)
kilopascals (kPa) x 0.145 PSI
π (3.14) x Radius² x Height = = cylinder volume
°C to °F: 9/5 (°C + 32) = °F
°F to °C: 5/9 (°F − 32) = °C
GENERAL INFORMATION
1

1.12
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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SAE Tap / Drill Sizes
THREAD
SIZE DRILL SIZE
THREAD
SIZE DRILL SIZE
#0–80 3/64 1/2–13 27/64
#1–64 53 1/2–20 29/64
#1–72 53 9/16–12 31/64
#2–56 51 9/16–18 33/64
#2–64 50 5/8–11 17/32
#3–48 5/64 5/8–18 37/64
#3–56 45 3/4–10 21/32
#4–40 43 3/4–16 11/16
#4–48 42 7/8–9 49/64
#5–40 38 7/8–14 13/16
#5–44 37 1–8 7/8
#6–32 36 1–12 59/64
#6–40 33 1 1/8–7 63/64
#8–32 29 1 1/8–12 1 3/64
#8–36 29 1 1/4–7 1 7/64
#10–24 24 1 1/4–12 1 11/64
#10–32 21 1 1/2–6 1 11/32
#12–24 17 1 1/2–12 1 27/64
#12–28 4.6 mm 1 3/4–5 1 9/16
1/4–20 71 3/4–12 1 43/64
1/4–28 32–4 1/2 1 25/32
5/16–18 F 2–12 1 59/64
5/16–24 I2 1/4–4 1/2 2 1/32
3/8–16 O 2 1/2–4 2 1/4
3/8–24 Q 2 3/4–4 2 1/2
7/16–14 U 3–4 2 3/4
7/16–20 25/64
Metric Tap / Drill Sizes
TAP SIZE DRILL SIZE DECIMAL
NEAREST
FRACTION
3 x .50 #39 0.0995 3/32
3 x .60 3/32 0.0937 3/32
4 x .70 #30 0.1285 1/8
4 x .75 1/8 0.125 1/8
5 x .80 #19 0.166 11/64
5 x .90 #20 0.161 5/32
6 x 1.00 #9 0.196 13/64
7 x 1.00 16/64 0.234 15/64
8 x 1.00 J 0.277 9/32
8 x 1.25 17/64 0.265 17/64
9 x 1.00 5/16 0.3125 5/16
9 x 1.25 5/16 0.3125 5/16
10 x 1.25 11/32 0.3437 11/32
10 x 1.50 R 0.339 11/32
11 x 1.50 3/8 0.375 3/8
12 x 1.50 13/32 0.406 13/32
12 x 1.75 13/32 0.406 13/32
GENERAL INFORMATION

1.13
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Standard Bolt Torque Specification
BOLT SIZE GRADE 2
FT. LBS. (NM)
GRADE 5
FT. LBS. (NM)
GRADE 8
FT. LBS. (NM)
1/4-20 5 (7) 8 (11) 12 (16)
1/4-28 6 (8) 10 (14) 14 (19)
5/16-18 11 (15) 17 (23) 25 (35)
5/16-24 12 (16) 19 (26) 29 (40)
3/8-16 20 (27) 30 (40) 45 (62)
3/8-24 23 (32) 35 (48) 50 (69)
7/16-14 30 (40) 50 (69) 70 (97)
7/16-20 35 (48) 55 (76) 80 (110)
1/2-13 50 (69) 75 (104) 110 (152)
1/2-20 55 (76) 90 (124) 120 (166)
Metric Bolt Torque Specification
BOLT
SIZE
GRADE
4.6 4.8 8.8 / 8.9 10.9 12.9
FT.— LBS. (NM) DRY THREADS
M3 .3 (.5) .5 (.7) 1 (1.3) 1.5 (2) 1.5 (2)
M4 .8 (1.1) 1 (1.5) 2 (3) 3 (4.5) 4 (5)
M5 1.5 (2.5) 2 (3) 4.5 (6) 6.5 (9) 7.5 (10)
M6 3 (4) 4 (5.5) 7.5 (10) 11 (15) 13 (18)
M8 7 (9.5) 10 (13) 18 (25) 26 (35) 33 (45)
M10 14 (19) 18 (25) 37 (50) 55 (75) 63 (85)
M12 26 (35) 33 (45) 63 (85) 97 (130) 11 (150)
M14 37 (50) 55 (75) 103 (140) 151 (205) 177 (240)
M16 59 (80) 85 (115) 159 (215) 232 (315) 273 (370)
M18 81 (110) 118 (160) 225 (305) 321 (435) 376 (510)
GENERAL INFORMATION
1

1.14
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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Decimal Equivalents
FRACTION DECIMAL MM TO INCHES
1/64 0.0156″
1/32 0.0312″ 1 mm = 0.0394″
3/64 0.0469″
1/16 0.0625″
5/64 0.0781″ 2 mm = 0.0787″
3/32 0.0938″
7/64 0.1094″ 3 mm = 0.1181″
1/8 0.1250″
9/64 0.1406″
5/32 0.1563″ 4 mm = 0.1575″
11/64 0.1719″
3/16 0.1875″ 5 mm = 0.1969″
13/64 0.2031″
7/32 0.2188″
15/64 0.2344″ 6 mm = 0.2362″
1/4 0.25″
17/64 0.2656″ 7 mm = 0.2756″
9/32 0.2813″
19/64 0.2969″
5/16 0.3125″ 8 mm = 0.3150″
21/64 0.3281″
11/32 0.3438″ 9 mm = 0.3543″
23/64 0.3594″
3/8 0.375″
25/64 0.3906″ 10 mm = 0.3937″
13/32 0.4063″
27/64 0.4219″ 11 mm = 0.4331″
7/16 0.4375″
29/64 0.4531″
15/32 0.4688″ 12 mm = 0.4724″
31/64 0.4844″
1/2 0.500″ 13 mm = 0.5118″
33/64 0.5156″
17/32 0.5313″
35/64 0.5469″ 14 mm = 0.5512″
9/16 0.5625″
37/64 0.5781″ 15 mm = 0.5906″
19/32 0.5938″
39/64 0.6094″
5/8 0.625″ 16 mm = 0.6299″
FRACTION DECIMAL MM TO INCHES
41/64 0.6406″
21/32 0.6563″ 17 mm = 0.6693″
43/64 0.6719″
11/16 0.6875″
45/64 0.7031″ 18 mm = 0.7087″
23/32 0.7188″
47/64 0.7344″ 19 mm = 0.7480″
3/4 0.750″
49/64 0.7656″
25/32 0.7813″ 20 mm = 0.7874″
51/64 0.7969″
13/16 0.8125″ 21 mm = 0.8268″
53/64 0.8281″
27/32 0.8438″
55/64 0.8594″ 22 mm = 0.8661″
7/8 0.875″
57/64 0.8906″ 23 mm = 0.9055″
29/32 0.9063″
59/64 0.9219″
15/16 0.9375″ 24 mm = 0.9449″
61/64 0.9531″
31/32 0.9688″ 25 mm = 0.9843″
63/64 0.9844″
1 1.000″
GENERAL INFORMATION