Poulan Pro PC1538A User manual

OWNER'S MANUAL
MODELNO.PC1538A
15HP38Inch
LawnTractor
• Assembly
•Operation
Customer Responsibilities
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
ForPartsand Service,contactourauthodzeddistributor,call 1-800-849-1297
ForTechnlcsiAssistance:call1-800-829-5886
|
181223 01.25.02 RH
PRINTED IN U.S.A.

SAFETY RULES
AS'F OP"A"ONPRAC C S O.R,O -ONMOW.S&
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THR'OWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read,understand,and followall instructionsinthemanual
and on the machine beforestarting.
•Only allow responsibleadults, who are familiar with the
instructions,tooperate the machine.
•Clear the area ofobjectssuch es rocks,toys,wire, etc.,
whichcouldbe picked up and thrown bythe blade.
•Be sure thearea isclear ofotherpeople before mow=ng.
Stop machineifanyone enters the area.
•Never carry psssengers.
•Do not mow in reverse unless absolutely necessery.
Always lookdown and behindbefore and whilebacking.
• Be awareofthernowerdischargedirectionanddo notpeint
itat anyone. Do notoperate the mower withouteitherthe
entiregrass catcher or the guard in place.
•Slowdownbefore turning.
•Never leavea runningmachineunattended. Always tum
offblades, set parkingbrake, stop engine, and remove
keys before dismounting.
•Turn offbladeswhen notmowing.
•Stopenginebefore removinggrasscatcherorunclnggjng
chute.
•Mow onlyindaylightor good artificiallight.
•Do notoperate the machine whileunder the influenceof
alcoholordrugs.
•Watch for trafficwhen operating near or crossingroad-
ways.
•Useextracerewhen loadingorunloedingthe machineinto
a trailerortruck.
•Dataindicatesthat operators,age 60 yearsandabove, are
involvedin a large percentage of ridingmower-related
injuries.These operators shouldevaluate their abilityto
operate the ridingmower safelyenough toprotectthem-
selves and othersfrom seriousinjury.
•Keep rnachinefree ofgrass, leaves orotherdebrtsbuild-
up whichcantouchhot exhaust/ engine parts and bum.
Do not allow the mower deck to plow leaves
orotherdebriswhichcan cause build-uptooccur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
SIo_. are a majorfactorrslatedto loss-of-controland tipever
accidents,whichcanresultin severeinjuryor death. All slopes
requireextracaution.Ifyoucannotbackuptheslopeorif youfeel
ucaasyon it,do notmowit.
DO:
•Mow upand downslopes, not across.
•Remove obstaclessuch as rocks,tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overtum the machine. Tallgrass can hide Gbstacles.
•Use slow speed. Choose a lowgear so thatyou will not
have tostop or shiftwhile on the slope.
•Followthe manufacturer's recommendations for wheel
weightsor counterweightsto improve stability.
•Use extracare withgrass catchers or otherattachments.
These can change the stabilityof the machine.
•Keepallmovementontheslopesslowandgradual. DO
not make suddenchanges in speed ordirection.
2
•Avoidstartingorstoppingon aslope. Iftireslosetraction,
disengage the blades and proceed slowlystraightdown
the slope.
DO NOT:
•Do not rum on slopes unlessnecessary, and then, rum
slowty and graduallydownhill, ifpe_ible.
•Do not mow near drop-offs, ditches, or embankments.
The mower couldsuddenlyrumover ifa wheel isOverthe
edge of a cliffor ditch,or ifan edge caves in.
•Do not mowonwet grass. Reducedtraction couldcause
sliding.
•Do not trytostabilizethe machinebyputtingyourfoot on
theground.
•Do not usegrass catcher on steep slopes.
III. CHILDREN
Tragic accidentscan occur if the operator isnot alert tothe
presence of children. Children are often attracted to the
machine andthemowing activity.Neverassumethatchildren
willremain where you lestsaw them.
•Keep children out of the mowing area and under the
watchfulcare ofanother responsibleadult.
•Be alert and turn machine offit childrenenter the area.
•Beforeandwhen becking,lookbehind and downforsmall
children.
•Never carry children. They may falloffand beseriously
injured orinterfere with safe machineoperation.
•Never allow childrento operatethe machine.
• Use extracare when approachingblindcomers, shrubs,
trees, or other objectsthat may obscure vision.
IV. SERVICE
•Useextracera inhandlinggaselineand otherfuels. They
are flammable and vaporsare explosive.
-Use only an appreved container.
-Never remove gas cap or add fuel with the engine
running. Allowengine tocoolbeforerefueling. Do not
smoke.
-Never refuelthereachine indoors.
-Never storethe machineorfuelcontainerinsidewhere
there is an open flame, suchas a water heater.
•Never run a machine insidea closedarea.
•Keep nuts and bolts,especially blade attachment belts,
tightand keep equipment ingoodcondition.
•Never tamper with safety devices. Check their proper
operationregularly.
•Keep rnachinefree ofgrass,leaves, orotherdebrisbuild-
up. Clean oilorfuelspillage. Allowmachine tocoolbefore
storing.
•Stop and inspect the equipment if you strikean object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine
running.
•Grasscatchercoreponents are subjecttowear, damage,
and deterioration,which could expose moving parts or
allowobjectstobethrown. Frequentlycheckcomponents
and replace with manufacturer's recommended parts,
when necessa_.
•Mower blades are sharpand can cut. Wraptheblade(s)
or wear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjust and service
as required.

SAFETY RULES
_lb Safe Operation Practices for Ride-On Mowers
• Be sure the area is dear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades
off.
•Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
•Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
•Keep children out of the mowing area and under the
watchful care of another responsible adult.
•Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•Use slew speed. Choose a low gear so that you willnot have
to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
•If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
•Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!II BECOMEALERTIII YOUR
SAFETY IS INVOLVED.
&CAUTION: In order to prevent acciden-
tal starting when setting up,_ransport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
place wire where Itcannot contact spark
plug.
CAUTION: Do not coast down ahill in
neutral, you may lose control of the
tractor.
&CAUTION: Tow only the attachments
that are recommended by and comply
with specifications ofthe manufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. TIres can lose tract,on
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known tothe State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the Stats of California to cause cancer and birth
defects or other reproductive harm. Wash hands
aflerhandllng. I
3

PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 1.25GALLONS
ANDTYPE: UNLEADED REGULAR
OILTYPE (API-SF-SJ): SAE30 (above 32°F)
SAE 5W-30 (below32°F)
OILCAPACITY: 3 PINTS
SPARKPLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED (MPH): FORWARD:
1st 1.1
2nd 2.2
3rd 3.3
4th 4.4
5th 4.9
REVERSE: 1.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BA'I-I'ERY
5 AMPS HEADUGHTS
BATTERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE: U1R
BLADEBOLTTORQUE: 27-35 FT.LBS.
CONGRATULATIONS on yourpumhaseof a newtractor. It
has been designed, engineered and manufactured to give
you the best possibledependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained tech-
n=c_ansand the propertools to service or repair thistractor.
Please read and retain this manual. The instructionswill
enable you toassemble and maintain yourtractor properly.
Always observe the "SAFETY RULES'.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Followa regularschedule inmaintaining, caring for and
using your tractor.
•Follow the instructionsunder =Customer Responsibili-
ties" and =Storage"sections of thisowner's manual.
WARNING: This tractor is equipped with an intemal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped
with a spark arrester meeting applicable local orstate laws
(ifany). If a spark arrester is used, itshould be maintained
ineffective workingorder by the operator.
Aspark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPEClRCATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 14-18
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ....................................... 14
SERVICE AND ADJUSTMENTS ............................. 19-23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ............................................................ 45.46
4

UNASSEMBLED PARTS
I
Steering Wheel
F,=,=======,,,==I_
i
Steering Wheel
Insert
i I I i
Steering Wheel
Adapter
O
Steering
Extension
Shaft
(1) Large Flat Washer
tiliiil-iit-I-I-I-il-I-I-I-il
5/16-18 x 1-1/4
Steering
Boot
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
@
(1) Locknut
5/16-18
Seat
(1) Washer
17/32 x1-3/16 x12 Gauge
(1) Lock
Washer 1/2
(1) Bolt
Keys
2) Keys
Slope Sheet
5

ASSEMBLY
Your new tractor hasbeen assembled at thefactory with exception ofthose parts leftunassembledfor shipping purposes. To
ensure safe and proper operation of yourtractor all parts and hardware you assemble mustbe tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard
wrench sizes are listed.
(2) 1/2" wrenches Pliers
(1) 9/16" wrench Tire pressuregauge
Utility knife
When rightor lefthandismentioned inthis manual, itmeans
when you are in the operating position (seated behind the
steedng wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut, from top to bottom, along lines on all four comers
of carton, and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATI'ACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steedng shaft. Align mount-
ing holes in extension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten securely,
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
•Place tabs of steering boot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so they are pointing
straight forward.
Remove steering wheel adapter from steedng wheel and
slide adapter onto steedng shaft extension.
Position steedn_ wheel so cross bars are horizontal (left to
right) and slide unside boot and onto adapter.
•Assemble large flat washer, 3/8 lock washer, 3/8 hax boitand
tighten securely.
•Snap steering wheel insert into center of steedng wheel
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
_OC INSERT
K WASHER
(_._ LARGE FLAT
WASHER
WHEEL
STEERING
BOOT
ADAPTER EXTENSION
5/16 HEX
RG. 1
6

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CHECK BA'B'ERY (See Fig. 2)
•Lift seat pan to raised position.
•If this battery is put into service alter month and year
indicated on label (label located between terminals)
charge battery foeminimum of one hourat 6-10 amps.
(See "BATTERY" inCustomer Responsibilities,s_'tJon
of this manual for charging inst--).
SEAT PAN
LABEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjus_nent boll
• Remove adjustment bait. lock washer and fiat washer
securing seat to cardboard pac_ and set aside for
assembly of seat to tractor.
•Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
•Place seat on seat pan so head of shoulder bolt is
positioned over large slotted holein pan.
•Push down on seat to engage shoulder boltin,slotand
pull seat towards rear oftram'tot.
•Pivot seat and pan forward and assemble adjustment
bolt, Iockwasher and flatwasher loosely.Do nottighten
•Lower seat intooperating position and s_ton seat.
•Slide seat untila comfortable position isreached which
allowsyou topressclutctVbrakepedalall theway down.
•Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment bolt securely.
SHOULDER
BOLT
FLAT WASHER
LOCK WASHERs,
ADJUSTMENT
BOLT
FIG. 3
NOTE: YOUmay now rollor drive your tractor offthe skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
7

ASSEMBLY
/CHECKLIST
TO ROLLTRACTOR OFF SKID (See Operation
section, page 10, for location and function of
controls)
•Press lift lever plunger and raise attachment liftlever to
its highest position.
•Release parkingbrakebydepressingdutch[orake pedal.
•Place gearshift lever in neutral (N) position.
•Roll tractorforward offskid.
•Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
,AWARNING: Before starting, read, understand and follow
all instructions inthe Operation section of this manual. Be
sure tractor isina well-ventilated area. Be sure the area in
front of tractoris clear of other people and objects.
•Be sure all the above assembly steps have been
completed.
• Check engine oillevel and fill fuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•Place gear shift lever in neutral (N) position.
•Press liftlever plunger and raise attachment liftlever to
its highest position.
•Start theengine.After engine hasstarted, move throttle
controlto idle position.
•Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
•Slowly release clutch/brake pedal and slowly ddve
tractor offskid.
• Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECK _RE PRESSURE
The tires on yourtractorwere ovednflated at the factory for
shipping purposes. Correct tire pressure is important for
best cuttingperformance.
•Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For bestcutting results, mower housing shouldbe properly
leveled. See "1"OLEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Alter youlearnhow tooperateyourtractor,check tosee that
the brake ispropedy adjusted. See "TO ADJUST BRAKE"
In the Service and Adjustments section ofthis manual.
BEFORE YOUOPERA TEAND ENJO YYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ Allassembly instructionshave been completed.
,/ No remaining loose parts in carton.
•/Battery isproperly prepared and charged. (Minimum 1
hour at 6 amps).
J Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory).
•/ Be sure mower deck is propedy leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and ddve belts. Be sure they are routed
propedy around pulleys and inside all belt keepers.
,/ Check widng. See that all connections are stillsecure
and wires are propedy clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
/Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
8

OPERATION
These symbols may appear on yourtractor or in literature supplied with the product. Learn and understand their meaning.
BAI-rERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_
LIGHT t
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE
CLUTCH ENGAGED
IGNITION A'I'rACHMENT
CLUTCH DISENGAGED
NEUTRAL HIGH LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
9
FREE WHEEL
(Automatic Models ordy)

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyour tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
THRO'FrLEJ
CHOKE
AI-rACHMENT IGNITION
CLUTCH SWITCH
LEVER
LIGHT SWITCH
POSITION
ATTACHMENT
UFTLEVER
CLUTCH/
BRAKE
PEDAL o,MOWER DECK
> HEIGHT ADJUSTMENT
PosmoNs
PARKING
BRAKE
GEARSHIFT
LEVER
RG. 4
Our tractorsconform tothe safety standards of the Amedcan National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades,orotherattachmentsmounted toyourtractor.
UGHT SWITCH PosmoN: Tums the headlights on and
off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for dectutching and brak-
ingthe tractor and starting the engine.
PARKING BRAKE: Locksclutch/brake pedal intothe brake
position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthe mowerdeckerother attachments mountedtoyour
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition.
IGNmON SWITCH: Used for starting and stopping the
engine.
10

OPERATION
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Your tractorisequipped withan operator presence sensing
switch. When engine isrunning,any attempt bytheoperator
to leave the seat without firstsett=ngthe perking brake will
shut offthe engine.
•Depress clutch/brake pedal into full"BRAKE" position
and hold.
•Place parkingbrake lever in'ENGAGED" position and
release pressurefrom clutctVbrake pedal. Pedal .should
remain in"BRAKE"position. Make sure perking brake
will holdtractor secure.
THROTTLE/CHOKE
CONTROL LEVER
CLUTCH/BRAKEPEDAL
"DRIVE"POSITION
ATTACHMENT CLUTCH
LEVER "ENGAGED"
POSITION
_. OISIENGAGED"
\
X,?....... .os .
PARKING BRAKE
"DISENGAGED"
POSITION
RG.5
STOPPING (See Fig. 5)
MOWER BLADES-
• To stop mower blades,move attachrnent clutch lever to
=DISENGAGED" position.
GROUNDDRIVE-
•To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
•Move gearshift lever to neutral (N) position.
ENGINE -
•Move throttlecontrol to slow position.
NOTE: Failuretomove throttle control toslow positionand
allowing engine toidlebefore stopping may cause engine to
"backfire'.
•Tum ignitionkey to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHERTHAN "OFF"WILLCAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
NOTE: Under cerfain conditionswhen tractor is standing
idlewiththe engine running, hotengine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Alway.s stop tractor com- I
pletely, as descr, bed above, before
leaving the operator's position; to
empty grass catcher, etc.
TO USE THRO'I'I'LE CONTROL (See Fig. 5)
Always operate engine at fullthrottle.
Operating engine at less than full throttle reduces the
batterycharging rate.
Full throttle offersthe best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 5)
The direction and speed ofmovement iscontrolled bythe
gearshift lever.
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
•Move gearshift lever to desired position.
•Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP
BEFORESHIFTING ORCHANGINGGEARS. FAILURETODO
SOWII I SHORTENTHE USEFULLIFEOFYOURTRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
•Grasp liftlever.
•Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2to 4". The
heights are measured from the ground tothe blade tipwith
theengine not running.These heights are approximate and
may vary depending upon soilconditions, height of grass
and types ofgrass being mowed.
•The average lawn shouldbe cutto approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cutting performance, grass over 6 inches in
height should he mowed twice. Make the first cut
relatively high; the second to desired height.
11

OPERATION
TO OPERATE MOWER (See Fig. 6)
Your tractor isequipped with anoperator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutchengaged will
shut off the engine.
• Select desired height of cut.
•Start mower blades by engaging attachment clutch
control.
•TO STOP MOWER BLADES - disengage attachment
clutch control.
_AUTION: Do not operate the mower
without either the entlra grass catcher,
on mowers so equipped, or thedeflector
shield in place.
"ENGAGED" POSITION
ATTACHMENT UFT
HIGH PosmoN
?
POSITION
A n'ACHMENT _
CLUTCH LEVER
=DISENGAGED"
_OSITION
RG. 6
DEFLECTOR
SHIELD
TO OPERATE ON HILLS
I _ CAUTION: Donotdriveupordownhills
with slopes greater than 15°end do not
drive across any slope. I
•Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
•If slowing is necessary, move throttle control lever to
slower position.
•If stopping isabsolutely necessary, pushclutch/brake
pedal quickly to brake position and engage parking
broke.
•Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
•To restart movement, slowlyreleaseparkingbrakeand
clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lifttohighestpositionwithattachment
lift control.
•When pushingor towing yourtractor, be sure gearshift
lever isin neutral (N) position.
•Do not push or tow tractor at more than five (5) MPH.
NOTE: Toprotecthoodfromdamage when_rting your
tractor on a truck or a trailer, be sure hood is closed and
securedtotractor. Use an appropriate means oftyinghoed
totractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy ofa
load,while ona slope, isdangerous. Tires can losetraction
withthegroundand cause youtolosecontrolofyourtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine in yourtractor hasbeen shipped, from the
factory, already filled with summer weight oil.
•Check engine oil with tractoron level ground.
• Remove oilfillcap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wad for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
•For cold weather operation you should change oilfor
easier starting (See "OIL VISCOSITY CHAR'r" in the
Customer Responsibilities sectionofthis manual).
•Tochangeengine oil,see the Customer Responsibilities
section in this manual.
12

OPERATION
ADD GASOLINE
•Fillfuel tank tobottomoffillerneck. Do not overfiU.Use
fresh, clean, regular unleaded gasoUne witha minimum
of 87 octane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life).
Do not mix oilwith gasoline. Purchase fuel inquantities
thatcan be used within30 daystoassure fuel freshness.
I_lb CAUTION: Wipe off any spilled oil or I
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temperatures
below32°F(0°C), use fresh, clean winter grade gasoline to
help insure goodcoldweather starting.
&CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol)
can attract moisture which leads to sepa-
ration and formation of acids during
storage. Acidic gas can damage the fuel
system of anengine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel
lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE (See Fig. 5)
When startingtheengine forthefirsttimeor ifthe engine has
runout of fuel, itwilltake extra cranking time to move fuel
from the tank to the engine.
•Siton seat inoperating position, depress clutch/breke
pedal and set parking brake.
•Place gear shiftlever in neutral (N) position.
•Move attachment clutchto'DISENGAGED" position.
•Move throttle controlto choke position.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. Ifthe engine does not start
after several attempts, move throttle control to fast
position,waita few minutes and tryagain. Ifengine still
does not start, move the throttle control back to the
choke positionand retry.
WARM WEATHER STARTING (50 °F and above)
•When engine starts,move thethrottle controlto thefast
position.
•The attachments and groundddve can now be used. If
theengine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° Fand below)
When engine starts, allow engine to runwiththe throttle
control in the choke position until the engine runs
roughly,then move throttle controltofast position. This
may require an engine warm-up period from several
secondstoseveral minutes, depending onthe tempera-
ture.
• The attachments can also be used duringthe engine
warrn-uppeded.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) thecarburetor fuel mixture may
need tObe adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
•Tire chains cannot be used when the mower housingis
attached totractor.
•Mower should be properly leveled for best mowing
performance. See =TOLEVEL MOWER HOUSING" in
the Service and Adjustments sectionof this manual.
•The lefthandsideof mowershould be usedfortrimming.
•Drivesothatclippingsare dischargedontothearea that
has been cut. Have the cut area to the right of the
machine. This willresult in a more even distributionof
clippingsand more uniformcutting.
•When mewing largeareas, startbyturningtotherightso
that clippingswilldischarge away from shrubs,fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making lefthand turns untilfinished
(See Fig. 7 ).
f
1_, ,l=
JI
FIG. 7
•If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
•Do not mew grass when itis wet. Wet grass willplug
mowerand leaveundesirable clumps. Allowgress todry
before mowing.
•Always operate engine a_full throttlewhen mowing
to assure better mowing perfon'qance and proper dis-
chargeof metedal. Regulate groundspeed byselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
•When operating attachments, select a ground speed
that willsuitthe terrain and give bestperformance ofthe
attachment being used.
13

CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE ..1__e//,o _'o_/_o_ _/_* '*"
,.OA B
AS YOU COMPLETE ./'_, "_/_,c_O_
REGULARSERVICE /_(_'_ERVICE DATES
Check Operator Presence and
T Interlock Systems _V'
Check for Loose Fasteners _s
Shmp_dReplace Mower Blades
Lubrication Chart If
T Check Battery Leve_
RClean Battery and Terminals I_
Check Transaxle Cooling V'
Check V-Belts I_
Check Engine Oil Level if I_
Change Engine Oil (with oil filter) t_t2 If
EChange Engine Oil (without oil filter) •I_1._ V'
NClean Air Filter li/2
GClean Air Screen V'2
Muffler/Spark Arrester ll_
Inspect
EReplace Oil Filter (If equipped) 1_,21
Clean Engine Cooling Fins I_,
Replace Spark Plug 1_2 ll_
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1-Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating indirty or dusty conditions.
GENERAL RECOMMENDATIONS
3-Replace blades more often when mowing in sandy soil.
4-Not required if equipped with maintenance-free batteP/.
5-Tighten front axle pivot bo_tto 35 ft.-Ibs, maximum.
Do not overtightan.
LUBRICATION CHART
The warranty on thistractor does notcover items that have ZERK
been subjectedtooperatorabuse or negligence. To receive
fullvalue fromthe warranty, operator must maintain tractor (_FRONT
as instructed inthis manual. BEARINGZERK
Some adjustments will need to be made periodically to
properlymaintain yourtractor.
Alladjustments inthe Service and Adjustments section of
this manual shouldbe checked at least once each season.
•Once a yearyou shouldreplace thespark plug,clean or
replaceairfilter, and check bladesand beltsforwear. A
newspark plugand clean airfilter assure properair-fuel
mixtureand helpyourengine runbetterand last longer.
ZERK
.(I)FRONT WHEEL
BEARING ZERK
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
•Check tire pressure.
•Check operator presenoe and
interlocksystems for proper operation.
•Check for loosefasteners.
(_GENERAL PURPOSE GREASE
(_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14

CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performingany mainte-
nancs,
BRAKE OPERA.ON
Iftractor requirosmore than six(6) feet stoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" inthe Service andAdjustments
section of this manual).
TIRES
•Maintain properairprossuroinalltiras (See "PRODUCT
SPECIFICATIONS* section of this manual).
•Keep tiros free of gasoline, oil, or insect controlchemi-
cals which can harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tiros due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlocksystems are work-
ing properly. Ifyour tractordoes not function as described,
repair the problem immediately.
•The engine should not start unless the clutch/brake
pedal isfully deprossed and attechement clutchcontrol
is in the disengaged position.
•When theengine isrunning,any attempt bythe operator
to leave the seat without first settingthe parking brake
should shut offthe engine.
•When theengine isrunning and theattachment clutchis
engaged, any attempt bythe operator toleave the seat
should shut offthe engine.
•The attachment clutchshouldnever operate unlessthe
operator isin the seat.
BLADE CARE
Forbest resultsmower blades must bekept sharp. Replace
bent or damaged blades,
BLADE REMOVAL (See Fig. 8)
•Raise mower to highest position to allow access to
blades.
•Remove blade bolt, Iockwasher and flat washer secur-
ingblade.
•Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUSTALIGN WITH STAR ON MANDREL
ASSEMBLY.
•Reassemble blade bolt, lockwasher and fiat washer in
exact order as shown.
• Tighten blade boltsecuroly (27-35 Ft. Lbs. torque).
IMPORTANT: BLADEBOLT IS GRADE 8 HEATTREATED.
TRAILING
EDGE UP
CENTER
HOLE
MANDREL
ASSEMBLY
LOCK WASHER STAR
(_ FLAT WASHER
BLADE BOLT
(GRADE 8)"
°A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIRED BY SIX UNES ON THE BOLT HEAD.
RG. 8
TO SHARPEN BLADE (See Fig. 9)
NOTE: We donot recommend sharpening blade- but ifyou
do, be sure the blade isbalanced.
Care should be taken to keep the blade balc,nced. An
unbalanced bladewill cause excessive vibrationand even-
tual damage to mower and engine.
•The blade can be sharpened witha file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
•To check blade balance, you will need a 5/8" diameter
steel bolt,pin, or acone balancar. (When usingacone
balancer, follow the instructionssuppliedwithbalancer).
NOTE: Do not use a nailfor balancing blade. The lobes of
the center hole may appear to be centered, butare not.
•Slide blade onto an unthroaded portionofthe steel bolt
or pinand hold the holt or pinparallel withthe ground. If
blade is balanced, it should remain in a horizontal
position. If either end ofthe blade moves downward,
sharpen the heavy end untilthe blade isbalanced.
5/8" BO_ BLADE
OR PIN __
FIG. 9
15

CUSTOMER RESPONSIBILITIES
BATTERY CLEAN AIR SCREEN
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The odginal equipment battery on your tractor is
maintenance free. Donot attempt toopen or removecapsor
covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt onthe battery and terminalscancausethe
battery to"leak" power.
•Disconnect BLACK battery cablefirst thenRED battery
cable and remove battery from tractor.
•Rinse the battery with plain water and dry.
•Clean terminals and battery cable endswith wire brush
until bright.
•Coat terminals with grease or petroleumjelly.
•Reinstall battery (See "REPLACING BATTERY" inthe
Service and Adjustments section ofthis manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts ifthey begin toslipfrom wear.
TRANSAXLE COOLING
Keep transaxle free from buUd-upofdirtand chaffwhich can
restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
Air screen must be kept free of dirt and chaff to prevent
enginedamage from overheating. Clean witha wire brush or
compressed airto remove dirtand stubborndried gum fibers.
TO CHANGE ENGINE OIL (See Figs. 10 and 11)
Determine temperature range expected before oilchange.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil willdrain more freely when warm.
•Catch oil in asuitable container.
•Remove oilfill cap/dipstick. Be careful not to allow dirt
toenter the engine when changing oil.
•Remove drain plug.
•After oil has drained completely, replace oil drain plug
and tighten securely. '
• Refill engine with oilthrough oilfill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" sectionofthis manual.
•Usegaugeonoilfillcap/dipstickforcheckinglevel. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oilat "FULL" line on dipstick.
R_
CAP_IPSTICK
OIL DRAIN
PLUG
FIG. 11
ENGINE COOLING FINS (See Fig. 12)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
•Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
•Cover oilfillopening to prevent entry of dirt.
•Usecompressedairorstiff bdstlebrushtothoroughly
clean engine cooling fins.
•To reassemble, reverseaboveprocedure.
RG. 10
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosityoils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently toavoid
possible engine damage from runninglow on oil.
Change the oilafter every 25 hours ofoperation or at least
once a year ifthe tractorisnot usedfor25 hoursinone year.
Check thecrankcase oillevel before startingthe engine and
after each eight (8) hoursof operation. Tighten oil fillcap/
dipstick securely each time you check the oillevel. 16

CUSTOMER RESPONSIBILITIES
SCREWS BLOWER COVER
HOUSING KNOB _i_
_L RLL
TUBE
ASSEMBLY
AiR SCREEN
SCREWS
ENGINE COOUNG RNS SPARK
PLUG
FIG. 12
AIR FILTER (See Fig. 13)
Yourengine willnotrunpropedy usinga dirtyairfilter. Clean
the foam pre-cleaner after every 25 hours ofoperation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner offcartridge.
•Wash itin liquid detergent and water.
•Squeeze itdry in a clean cloth.
• Saturateitinengineoil. Wrapitinclean, absorbantcloth
and squeeze to remove excess oil.
•Ifvery dirty or damaged, replace pre-cleaner.
•Reinstall pre-cleaner over cartridge.
•Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•Removecartridge nut.
•Carefully remove cartridge topreventdebrisfrom enter-
ingcarburetor. Clean base carefully to prevent debris
from enteringcarburetor.
•Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirtyor damaged, replace cartridge.
•Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN ORDRY CARTRIDGE.
CARTRIDGE
COVE _NUT
_PAPER
FOAM J _ i CARTRIDGE
PRE-CLEANER_ BASE
FIG. 13
MUFFLER
Inspect and replace corroded mufflerand spark arrester (if
equipped) as itcould create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours o!_operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" sectionofthis manual.
IN-LINE FUEL FILTER (See Fig. 14)
The fuel filter shouldbe replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow tocarburetor,
replacement isrequired.
•With engine cool, remove filter and plug fuel line sec-
tions.
•Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
•Be sure there are no fuel line leaks and clamps are
propedypositioned.
•Immediatelywipe up any spilled gasoline.
CLAMP
CLAMP
FUEL _
FILTER
RG. 14
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keep finished surfaces and wheels free of allgasoline,
oil, etc.
•Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose toclean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
17

SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
•Turn ignltlon key to "STOP" and remove key.
• Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wlre where it cannot come in contact with
plug.
TO REMOVE MOWER (See Fig. 15)
Mower willbeeasier toremove fromtherightsideoftractor.
•Place attachment clutch in=DISENGAGED" position.
•Move attachment liftlever forward to lowermowertoits
lowest position.
•Roll belt offengine pulley.
•Remove small retainer spring,and liftclutchspringoff
pulley belt.
•Remove largeretainer spring,slidecollar offand push
housing guide out of bracket.
•Disconnect anti-swaybar from chassis bracket by re-
moving retainer spnng.
•Disconnect suspensionarms from rear deck brackets
by removing retainer springs.
•Disconnect front linksfrom deck by removing retainer
springs.
•Raise liftleverto raise suspension arms. Slide mower
out from undertractor.
IMPORTANT: IF AN A'FrACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRAC-
TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
SUSPENSION ARMS
TO INSTALL MOWER (See Fig. 15)
•Raise attachment lift lever to its highest position.
•Slide mower under tractor with deflector shield to right
side of tractor.
• Lower liftlever to its lowest position.
•Connect front links to mower deck and secure with
retainersprings.
•Connect suspension arms to rear deck brackets and
secure with retainer springs.
•Connect anti-swaybar to chassis bracket and secure
withretainer spring.
•Pushclutchcable housingguide intobracket, slidecollar
ontoguide and secure with large retainer spring.
•Install belt onto engine pulley.
"• J'" _SQUARE HOLE
SMALL RETAINER ENGINE PULLEY
CLUTCH
FRONT UNK
ANTI-SWAY BAR RETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE LARGE
RETAINER
SPRING BRACKET SHIELD
Fig. 15
18

SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING °
Adjust the mower while tractor is parked on level ground or
driveway. Make suretiresare propedyinflated (See"PROD-
UCT SPECIFICATIONS" sectionofthis manual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
•Raise mower to itshighest position.
•At the midpoint ofbothsides of mower, measure height
from bottom edge ofmower toground. Distance"A'on
both sides of mower should he the same or within 1/4"
of each other.
• If adjustment is necessary, make adjustment on one
side of mower only.
•To raise one side of mower, tighten llft linkadjustment
nut on that side.
•To lower one side of mower, loosen lift linkadjustment
nut on that side.
NOTE: Three full turnsofadjustment nutwillchange mower
height about 1/8".
•Recheck meesurements afteradjusting.
BOTTOM EDGE BOI'rOM EDGE
OF OF MOWER
MOWER
TO GR_OUN D
_GROUND UNE-"''-
FIG. 16
oo_SUSPENSION ARM
/
"IIJ:_i\\ MR" UNK
.-ADJUSTMENT
NUT
FIG. 17
FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain thebestcuttingresults,themower housingshould
be adjusted so that the front is approximately 1/8" to 1/2"
lowerthan the rear when themower isin itshighest position.
Check adjustment on rightsideoftractor. Measure distance
=13"directly infront and behind the mandrel at bottom edge
of mower housing as shown.
•Before making any necessary adjustments, checkthat
both front linksare equal in length.
•If links are not equal in length, adjust one linkto same
length as other link.
•Tolower front nt mowerlooeen nut"E"on bothfront links
an equal number ofturns. 19
When distance =D"is1/8"to 1/2" lower atfront than rear,
tighten nuts "F* against trunnionon both front links.
To raisefront of mower,loosen nut"F" from trunnionon
both front links. Tighten nut "E"on both front links an
equal numborofturns. The twofront linksmustremain
equal inlength.
When distance=D"is1/8"to 1/2"lowerat front than rear,
tighten nut"F-"against trunnionon both front links.
Recheck side-to-side adjustment.
MANDREL
FiG. 18
BOTH FRONT LINKS MUST BE EQUALIN LENGTH
FRONT I..IN___
RG, 19
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 20)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
•Place attachment clutch in =DISENGAGED" position.
•Move attachment liftleverforward to lowermower toits
lowest position.
•Roll belt offengine pulley.
•DisconnectR.H. suspensionarmfrom reardeckbracket
byremoving retainer spring.
•Work bolt offboth mandrel pulleys and idler pulleys.
•Pull belt away from mower.
BELT INSTALLATION -
•Work new belt around both mandrel pulleys and idler
pulleys.
•Install new belt intoengine pulley grove.
•Reconnect R.H. suspension arm and secure with re-
tainerspring.
•Make sure belt isin allpulley groovesand inside all belt
guides.

SERVICE AND ADJUSTMENTS
R.H. SUSPENSION ARM
MANDREL
PULLEY "ENGINE
RETAINER
SPRING
IDLER
MANDREL
PULLEY
FIG. 20
TO ADJUST BRAKE (See Fig. 21)
Your tractor is equipped with an adjustable brake system
which is mounted on the dght side of the transaxle.
Iftractor requires more than six (6) feet stopping distance at
highspeed inhighest gear on a level dry concrete or paved
surface, then brake must be adjusted.
•Depress clutch/brake pedal and engage parking brake.
•Measure distance between brakeoperating arm and nut
=A"on brake rod.
• Ifdistance isotherthan 1-112",loosen jam nutand turn
nut"A" untildistancebecomes 1-1/2". Retightenjam nut
against nut =A".
•Road test tractorfor proper stopping distanceas stated
above. Readjust ifnecessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center/department.
WITH PARKING BRAKE "ENGAGED"
NUT "A"
I_NUT
"----.....OPERATING
ARM
FIG. 21
TO REPLACE MOTION DRIVE BELT
(See Fig. 22)
Parkthe tractor onlevel surface. Engage parkingbrake. For
assistance, there isa belt installation guide decal on bottom
side of left footrest.
BELT REMOVAL -
•Remove mower (See "TO REMOVE MOWER" in this
section ofmanual).
NOTE: Observe entire motion drive belt and position ofall
belt guides and keepers.
•Remove belt from stationary idler and clutching idler.
Remove beltdownward from around engine pulley.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
Remove beltfrom centerspan keeperand pullbelt away
from tractor.
BELT INSTALLATION -
• Carefully work new belt down between transaxle belt
keepers and ontothe input pulley.
•Slide pelt intothe center span keeper.
•Pull belt toward front of tractor and roll around the top
groove ofengine pulley.
• Install belt throughstationary idlerand clutching idler.
•Make sure beltisinall pulleygrooves and inside all belt
guidesand keepers.
•Install mower (See "TO INSTALL MOWER" in this
section ofmanual).
ENGINE----_____.
PULLEY
CLUTCHING
IDLER
STATIONARY
IDLER 0FIG. 22
TRANSAXLE
PULLEY
TO ADJUST STEERING WHEEL ALIGNMENT
Ifsteering wheel crossbars are not horizontal (leftto right)
when wheels are positioned straight forward, remove steer-
ingwheel and reassemble per instructionsinthe Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The frontwheeltoe-in and camber are notadjustableon your
tractor. Ifdamage hasoccurredtoaffect thefrontwheel toe-
in or camber, contact your nearest authorized service
center/department.
TO REMOVE WHEEL FOR REPAIRS
(See Fig, 23)
•Block up axle securely.
•Remove axlecover, retaining dngand washersto allow
wheel removal (rearwheel centains a square key- Do not
lose).
•Ropairtireand reassemble.
•Onraarwheelsonly: aligngroovesinraarwheelhuband
axle. Insert square key.
•Replacewashers and snap retaining dngsecurelyin axle
groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
20 corrosion.