Poulan Pro PB145G42 Owner's manual

REPAIR PARTS MANUAL
MODEL:
PB145G42
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulanpro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so
can result in serious injury.
IMPORTANT MANUAL DO NOT THROW AWAY
09.17.14 BD
587 62 82-26 Rev. 1 Printed in the U.S.A.

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PB145G42 (96042016400)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT.............................................................................................................16
SEAT ..........................................................................................................................17
DECALS..................................................................................................................... 18
WARRANTY...............................................................................................................19
PARTS AND SERVICE..............................................................................................20

3
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
SCHEMATIC
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH18
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
ALTERNATOR
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.

4
30
33
26
40
71
16
TR05K
90
28
55
With Service Minder Option
4646
29
2
94
92
93
43
27
99
25
87
106
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
ELECTRICAL

5
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock
25 585 55 54-01 Cable Starter 8 Ga. 14" Red
26 532 17 51-58 Fuse 20 AMP
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 42 16-86 Cable Ground 6 Ga. 12" Black
29 532 19 27-49 Switch Seat
30 532 19 33-50 Switch Ign
33 532 41 19-33 Key/Chain
40 532 40 10-98 Harness Ign Dash
43 532 19 25-07 Solenoid
55 817 06 05-12 Screw 5/16-18 x 3/4
71 532 44 15-44 Harness Chassis
87 532 19 78-02 Switch Interlock
90 532 43 53-95 Cover Terminal Battery
92 532 19 66-15 Harness Pigtail
93 532 19 25-40 Screw Plastite 10-14 x 2.0
94 532 19 18-34 Module Reverse ROS
99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4
106 532 17 48-14 Palnut 1/4 Lugs
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
ELECTRICAL

6
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
CHASSIS
37
181
194
194
36
162
181
196
287
Chassis-tex_elite basic_18
138
182
176
175
177
176
130
151
150
5
137
14
18
176
176
68
68
68
68
183
183
236
236
34
235
235
180
159
159
228
228
194
52
217
189
189
152
68
68
213
218
306
125
146

7
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
CHASSIS
5 532 41 17-64 Dash
14 532 18 65-80 Hood
18 532 18 67-18 Grille
34 580 91 08-01 Plate Engine
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 42 09-86 Fender
52 873 68 05-00 Nut Lock 5/16-18
68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2
125 581 68 48-01 Clip Fuel Line
130 532 41 63-58 Screw #10 x 0.750
137 532 18 49-21 Bumper Hood
138 532 40 97-30 Cupholder
146 581 85 79-01 Bolt
150 532 18 44-61 Duct Heat Hood
151 532 40 78-07 Bracket Pivot
152 532 19 95-35 Shield Browning
159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 532 19 32-43 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx
177 532 19 52-28 Bushing Steering
180 532 19 54-57 Chassis
181 532 40 47-96 Bushing Mtg. Fender Crgo.
182 532 19 30-57 Dash Lower
183 874 52 05-20 Bolt 5/16-18 x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
196 532 41 45-81 Console Asm. Deck Lift
213 874 76 05-12 Bolt 5/16-18 x 3/4
217 532 40 91-67 Rod Pivot Hood
218 532 19 63-95 X-Piece Hood Step
228 532 19 51-61 Stud Fastener
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18
287 817 60 04-06 Screw 1/4-20 x 3/8
306 873 90 06-00 Nut Lock
- - 532 19 39-35 Plug Switch Light
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

8
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
DRIVE
56
185
172
125
29
232
233 165166
64
188
17
195
125
161
35
175
192
134
192
157
141
140
139
23
178
174
176
22
15
15
203
184
167
160
160
42
159
159
166
155
61
202
drive-tex_peerless_fender_61
116
193
2
73 26
158
1
2
37
205 33
1
221
172
125
186
189
49
187
50
51
52
51
190
70
74
183

9
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 – – – – – – Transaxle, Peerless 206-565
(197941) (Order parts from trans-
axle manufacturer.)
2 532 12 35-83 Key Square
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 532 19 72-97 Spring, Brake
22 532 19 76-60 Rod Shift
23 532 10 69-33 Knob
26 532 19 74-55 Spring Brake RTN
29 532 19 72-67 Rod, Brake
33 812 00 00-01 Ring E
35 532 19 77-22 Rod, Brake, Park
37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt
50 532 19 43-27 Pulley Idler Flat
51 873 90 06-00 Lock Nut 3/8-16
52 532 19 43-26 Idler V-Groove
56 532 19 43-46 V-Belt, Drive
61 532 12 36-66 Pulley Transaxle
64 532 19 62-00 Shaft Asm. Pedal Brake Control
70 532 41 12-90 Console
73 874 49 05-40 Bolt 5/16-18 Gr. 5
74 532 14 24-32 Screw 1/4 x 1/2
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
134 532 19 76-58 Arm Shift
139 874 55 04-12 Bolt 1/4-20 unf Gr. 8 w/Patch
140 810 04 04-00 Washer Lock Hvy Helical 1/4
141 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.
155 812 00 00-28 Ring Retainer
157 532 10 57-01 Washer Plate Shf
158 532 19 43-52 Keeper T/A
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
165 532 19 62-12 Bushing Shaft Brake Hand Control
166 532 42 91-64 Nut Push .625
167 532 40 52-57 Latch Brake Parking
172 532 19 76-57 Strap Torque LH
174 532 19 72-89 Nut Push
175 532 19 62-24 Shaft Asm Shift
176 532 19 62-14 Arm Clevis Rod Shift
178 532 19 74-56 Spring Shift
183 532 13 70-57 Spacer, Axle
184 532 40 96-30 Handle Parking Brake
185 872 11 06-22 Bolt
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
192 532 15 03-60 Nut Lock Center 1/4-28
193 817 06 05-12 Screw 5/16-18 x 3/4
195 532 19 73-32 Bracket Brake Rod
202 532 16 62-31 Link Shift
203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.
205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
221 532 40 31-87 Retainer Spring Clip Handle
232 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5
233 532 40 52-96 Washer Serrated
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18 97
96 138
15
37
28
engine-tex_BS_65
12
42
85
9
90
69 2
79
84
45
1
122
REPAIR PARTS
TRACTOR - MODEL NUMBER PB145G42 (96042016400), PRODUCT NO. 960 42 01-64
ENGINE