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Poulan Pro PR17H42STF User manual

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IMPORTANT MANUAL DO NOT THROW AWAY
OWNER'S MANUAL
MODEL:
PR17H42STF
LAWN TRACTOR
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
ALWAYS WEAR EYE PROTECTION DURING OPERATION
183041 3.6.02 TR
Printed in U.S.A.
SAFETY RULES
&s.FEoPE...o.P..C CESFO...OE N.OW .S
IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•Read, understand,andfollowallinstructionsinthe manual
and onthe machinebefore starting.
• Only allow responsible adults,who are familiar with the
instructions,tooperate the machine.
•Clear the area ofobjectssuch as rocks,toys, wire, etc.,
which could be pickedup and thrown bythe blade.
•Be surethe area isclear of otherpeople before mowing.
Stop machine ifanyone enters thearea.
•Never carrypassengers.
- Do not mow in reverse unless absolutely necessary.
Always lookdownand behind beforeand whilebacking.
• Beawareofthemowerdischargedirectionanddonotpoint
itat anyone. Do notoperate themowerwithouteitherthe
entiregrass catcher or the guard inplace.
•Slowdown beforeturning.
•Never leave arunningmachine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
•Turn Offblades when not mowing.
•Stopengine before removing grasscatcheror unclogging
chute.
•Mow onlyin daylightor good artificiallight.
•Do notoperate the machinewhile underthe influenceof
alcohol or drugs.
•Watch for traffic when operating near or crossing read-
ways.
•Useextracarewhen k;ading orunloadingthemachineinto
a trailer or truck.
•Data indicatesthatoperators, age60 yearsand above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from sedous injury.
• Keep machine free ofgrass, leaves or other debds build-
upwhich can touch hot exhaust / engine parts and bum.
Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopesare a majorfactor relatedto loss-of-controland tipover
accidentswhichcan resultin severeinjuryor death. Allslopes
requireextracaution.Ifyoucannotback uptheslopeorifyoufee
uneasyon it,donotmowit.
DO:
•Mow up and downslopes, notacross.
•Remove obstacles such as rocks,tree limbs,etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overfum the machine. Tallgrass can hide obstacles.
•Use slow speed. Choose a low gear so thatyou willnot
have to stop or shiftwhile on the slope.
•Followthe manufacturer's recommendations for wheel
weights orcounterweightsto improvestability.
•Useextracare withgrass catchersorother attachments.
These can change the stabilityofthe machine.
•Keep allmovement on the slopesslowand gradual. Do
not make sudden changes inspeed or direction.
2
•Avoidstartingor stopping onaslope. Iftires losetraction,
disengagethe bladesand proceedslowlystraightdown
the slope.
DO NOT:
•Do not turnon slopes unlessnecessary, and then, turn
slowlyand gradually downhill,if possible.
•Do not mow near drop-offs, ditches, or embankments.
The mower could suddenlytum overitawheel isover the
edge of a cliffor ditch, or if an edge caves in.
•Do notmow onwet grass. Reduced tractioncould cause
sliding.
•Donottrytostabilizethemachinebyputtingyourfooton
theground.
•Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidentscan occur ifthe operator isnot alert to the
presence of children. Children are often attracted to the
machineandthe mowingactivity.Neverassume thatchildren
willremainwhere you lastsaw them.
•Keep children out of the mowing area and under the
watchfulcare ofanother responsibleadult.
•Be alert and turnmachine offifchildren enter the area,
•Beforeandwhenbacking, leekhehindanddownforsmall
children.
•Never carry children. They may falloffand besedously
injuredor interferewithsafe machine opera'don.
•Never allowchildrentooperatethe machine.
•Use extra care when approaching blindcomers, shrubs,
trees, or other objectsthat may obscurevision.
IV. SERVICE
•Useextracare inhandlinggasolineand otherfuels. They
are flammable and vaporsare explosive.
- Use onlyan approvedcontainer.
- Never remove gas cap or add fuel with the engine
running. Allowengine tocoolbefore refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuelcontainerinside where
there is an open flame, such as awater heater.
• Never runa machine insidea closedarea.
•Keep nutsand bolts,especially bladeattachment bolts,
tightand keep equipment ingoodcondition.
• Never tamper with safety devices. Check their proper
operationregularly.
•Keep machine freeofgrass,leeves,orotherdebrisbuild-
up. Cleanoilorfuel spillage.Allowmachine tocoolbefore
storing.
•Stop and inspect the equipment ifyou stdke an object.
Repair, ifnecessary, before restarting.
•Never make adjustments or repairs with the engine
running.
•Grasscatcher componentsaresubjecttowear, damage,
and deterioration,which could expose moving parts or
allowobjectstobe thrown. FrequentJycheckcompenents
and replace with manufacturer's recommended pads,
when necessary.
•Mower blades are sharpand cancut. Wrap theblade(s)
or wear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjust and service
as required.
SAFETY RULES
& Safe Operation Practices for Ride-On Mowers &
•Be sure the area isclear ofother people before mowing. Stop
machine if anyone enters the area.
•Never carry passengers or children even with the blades off.
Do notmow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
•Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
•Keep children out oftbe mowing area and under tbe watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
•Before and when backing, look behind and down for small
children.
•Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could over-
turn the machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
•Donotturnonalopes unless necessary, and then, turn stowly
and gradually downhill, if possible.
&
&
Look for this symbol to point out ira- I
portant safety precautions. It means I
CAUTION!!! BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent acciden-
tal starting when settinl] up, transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
place wire where itcannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications ofthe manufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. TIres can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known tothe State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.0 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/OFILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC
3AP: .030")
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS Battery
5 AMPS Headlights
BA'I-]'ERY: AMP/FIR: 28
MIN. CCA: 230
CASE SIZE: UtR
BLADE BOLTTORQUE: 27-35 FT.LBS.
CONGRATULATIONS on yourpurchase ofa newtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you expedence any problem you cannot easily
remedy, please contact your nearest authodzed service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintainyour tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Followaregularschedule inmaintaining, cadng forand
using your tractor.
•Followthe instructions under the "CustomerResponsi-
bilities"and "Storage" sections ofthis owner's manual.
WARNING: This tractor isequipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped
with a spark arrester meeting applicable local or state laws
(ifany). Ifa spark arrester isused, itshouldbe maintained
ineffective working order by the operator.
InthestateofCaliforniatheabove isrequiredbylaw (Section
4442 oftheCalifomia PublicResources Code). Otherstates
may havesimilar laws. Federal lawsapplyonfederal lands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBlUTIES ...................... 4, 15-18
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ....................................... 15
SERVICE AND ADJUSTMENTS ............................. 19-23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS - TRACTOR .................................. 2843
WARRANTY ................................................................ 46
4
UNASSEMBLED PARTS
Steering Wheel ©
Steering
Wheel Insert
Steering
Extension
Shaft
Steering
Sleeve
Steering Adapter
(1) Large Flat _L_-- _/
Washer Locknut 1/2-20
(1) Hex Bolt 1/4-28 x1-1/4
(1) Locknut
1/4-28
Seat
(1) Washer
17/32 x 1-3/16 x12 Gauge
(1) Knob _i_
Slope Sheet
Key
(2) Keys
(1) Oil Drain Tube
5
ASSEMBLY
Your newtractor has been assembled at thefactory with exception ofthose parts left unassembled forshipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 3/4" wrenches Tire pressure gauge
Pliers
When right or lefthand ismentioned inthis manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CAR-
TON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut, from top to bottom, along lineson all fourcorners
of carton, and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATrACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slideextensionshaftontolowersteedngshaft.Alignmount-
ing holes in extension and lower shafts and install
1/4 hexboltand Iocknut.Tightensecurely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
10-12 FT. LBS TORQUE.
Placetabs of steedngboot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straightforward.
•Remove steering wheel adapter from steering wheel and
slideadapter onto steering shaftextension.
• Position steedn_ wheel socrossbars are horizontal (left to
right) and slide resideboot and onto adapter.
• Assemble largefiatwasher, 1/2hex nutandtighten securely.
• Snap steeringwheel insert into center of steeringwheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATi'ERY (See Fig. 2)
•Lift seat pan to raised position.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BA'B'ERY" inCUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
LABEL
FIG. 2
6
ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove edjustment knoband flatwasher securingseat
tocardboard packingand setaside forassembly ofseat
to tractor.
•Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
•Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
•Push down on seat to engage shoulder boltin slotand
pullseat towards rear oftractor.
•Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•Lower seat intooperating positionand sit on seat.
•Slideseat untila comfortablepositionisreached which
allows you topressclutch/brake pedalall thewaydown.
•Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment knob securely.
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR O FF SKID (See Operation
section, page 10, for location and function of
controls)
•Press liftlever plunger and raise attachment lift lever to
its highest position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT' in the
Operation section of this manual).
• Roll tractor forward off skid.
• Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
_I_WARNING: Before starting,read, understand and follow
all instructionsin the Operation section ofthis manual. Be
sure tractor isin a well-ventilated area. Be sure the area in
frontof tractor isclear of other people and objects.
•Be sure all the above assembly steps have been
completed.
•Check engine oillevel and fillfuel tank with gasoline.
•Place freewheel controlin "transmission engaged" po-
sition.
•Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•Place motion control lever in neutral (N) position.
•Press liftlever plunger and raise attachment liftlever to
its highest position.
•Starttheengine. After engine hasstarted,move throttle
controlto idle position.
•Release parkingbrake.
•Slowlymovethe motioncontrolleverforward and slowly
drive tractor off skid.
•Apply braketo stoptractor, set parkingbrake and place
motion control lever in neutral position.
•Turn ignitionkey to "OFF" position.
Continue with the instructionsthatfollow.
7
ASSEMBLY
CHECK TIRE PRESSURE
IMPORTANT: FOR SHIPISING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
TO SET UP YOUR MOWER FOR MULCHING
•Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig.4)
NOTE: Ifyouinstalledthemulching bladesyouwillneedtoinstall
themulcherplate.
•Raise and hold deflector shield inupright position.
•Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•Hookfrent latch into hole on frontof mower deck.
Hook rear latch intohole on back of mower deck.
&CAUrTION:Do not removedeflector shield I
from mower. Raise and hold shield when
attaching mulcher plate and allow it to
rest on plate while in operation.
DEFLECTOR
SHIELD MULCHER
PLATE
LATCH
HOOKS
FIG. 4
TO CONVERTTO BAGGING OR
DISCHARGING
NOTE: The mulcherblades willdischargeand baggrass but
forbestbaggingandd scharg ng nstallthehighpefformance
blades.
• Remove mulcher plate and mulcher blades and install
high performance blades, (see BLADE REMOVAL inthe
CUSTOMER RESPONSABILITY ssction ofbhismanual).
•Store mulcher blades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
8
The tires on your tractorwere overinflated at the factory for
shipping purposes. Correct tire pressure is important for
bestcutting performance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section ofthis manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be propedy
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn howto operate yourtractor, check tosee that
the brake is propedy adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
/CHECKLIST
BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITYPRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructionshave been completed.
No remaining loose parts in carton.
•/Batteryispropedypreparedandcharged. (Minimum1
hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is propedy leveled side-to-side/
frent-to-rear for best cutting results. (Tires must be
propedy inflated for leveling).
/Checkmowerandddvebelts. Be sure they are routed
propedy around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are propedy clamped.
•/Before ddving tractor, be sure freewheel control is in
ddve position.
WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/Engine oil is at proper level.
,/ Fueltankisfilled wit_fresh,clean,regularunleededgasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
•/ Be sure brake system is in safe operating condition.
,/ Itisimportanttopurgethetransmissionbeforeoperating
yourtractor for the firstUme. Followpreper starting and
transmission purging instructions (See "TO START
ENGINE" and "PURG ETRANSMISSION"in the Opera-
tion section of this manual).
OPERATION
These symbols may appear on your tractor or in literature supplied withthe product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_
LIGHT !
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
AI-rACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
9
FREE WHEEL
(Automatic Models only)
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyourtractor tofamiliarize yourself with the locationsofvarious controlsand adjustments. Save
this manual forfuture reference.
AMMETER
ATTACHMENT
CLUTCH LEVER IGNITION LIGHT
SWITCH SWITCH
POSITION
THROTTLE/CHOKE
CONTR(
LIFr LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
CLUTCH/
BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB PARKING
BRAKE
FREE WHEEL CONTROL
CONTRq LEVER
FIG. 5
Our tractors conform tothe safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, orotherattschments mounted toyourtractor.
UGHT SWITCH PosmoN- Turns the headlights on and
off.
THRO'n'LE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for declutchingand brak-
ingthe tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal intothe brake
position.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowlytowing the tractorwith the engine off.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER -Used to raise and lower the
mower deck or other attachments mounted to yourtractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB- Used toadjustthe mower
cutting height.
10