PS Engineering PMA7000H User guide

9800 Martel Road
Lenoir City, TN 37772
www.ps-engineering.com
P
PM MA A7 70 00 00 0H H
Document P/N 200-780-0429
Rev. 2 Feb. 2009
Audio Selector Panel with Marker Beacon Receiver
High-fidelity Stereo Intercom
System Installation and Operation Manual
FAA-Approved TSO C50c, C35d
JAA-Approved JTSO C50c, 2C35d
Patented under one or more of the following; No. 5,903,227; 6,160,496 and
6,493,450
PS Engineering, Inc. 2009©
Copyright Notice
Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engi-
neering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel
Road, Lenoir City, TN 37772. Phone [phone], email [e-mail].
In certified aircraft, warranty is not valid unless this product is installed by an
Authorized PS Engineering dealer.
PMA7000H

Table of Contents
SECTION I GENERAL INFORMATION .................................................................................... 1-1
1.1 INTRODUCTION...................................................................................................................... 1-1
1.2 SCOPE ....................................................................................................................................... 1-1
1.3 EQUIPMENT DESCRIPTION ................................................................................................. 1-1
1.4 APPROVAL BASIS - ................................................................................................................. 1-2
1.5 SPECIFICATIONS.................................................................................................................... 1-2
1.6 EQUIPMENT SUPPLIED......................................................................................................... 1-3
1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED .................................................................. 1-4
1.8 LICENSE REQUIREMENTS ................................................................................................... 1-4
SECTION II - INSTALLATION ................................................................................................... 2-1
2.1 GENERAL INFORMATION .................................................................................................... 2-1
2.1.1 SCOPE........................................................................................................................ 2-1
2.1.2 CERTIFICATION REQUIREMENTS................................................................................... 2-1
2.2 UNPACKING AND PRELIMINARY INSPECTION ............................................................................... 2-1
2.3 EQUIPMENT INSTALLATION PROCEDURES ................................................................................... 2-1
2.3.1 COOLING REQUIREMENTS............................................................................................ 2-1
2.3.2 MOUNTING REQUIREMENTS......................................................................................... 2-1
2.3.3 AUDIO PANEL MOUNTING RACK INSTALLATION........................................................... 2-2
2.3.4 AUDIO PANEL TRAY AND CONNECTOR ASSEMBLY....................................................... 2-2
2.4 CABLE HARNESS WIRING ............................................................................................................ 2-2
2.4.1 NOISE .......................................................................................................................... 2-3
2.4.2 POWER ........................................................................................................................ 2-3
2.4.3 AUDIO PANEL INTERFACE ............................................................................................ 2-3
2.4.4 COM 3 DUPLEX (TEL) FUNCTION FOR CELL PHONES ................................................... 2-4
2.4.5 TRANSMIT INTERLOCK................................................................................................. 2-4
2.4.6 "SWAP" MODE ............................................................................................................. 2-5
2.4.7 BACKLIGHTING ............................................................................................................ 2-5
2.4.8 UNSWITCHED INPUTS................................................................................................... 2-5
2.4.9 PA MUTE (J1, PIN 18).................................................................................................. 2-5
2.4.10 PUBLIC ADDRESS FUNCTION (J2, PIN 18) ................................................................... 2-5
2.4.11 CONTROL OUTPUT (J2, PIN A) ................................................................................... 2-5
2.4.12 COCKPIT VOICE RECORDER OUTPUT.......................................................................... 2-5
2.4.13 INTERCOM WIRING ..................................................................................................... 2-6
2.5 MARKER BEACON INSTALLATION ............................................................................................... 2-7
2.5.1 MARKER ANTENNA INSTALLATION .............................................................................. 2-7
2.5.2 EXTERNAL MARKER LIGHTS........................................................................................ 2-7
2.5.3 MIDDLE MARKER SENSE ............................................................................................. 2-7
2.6 ADJUSTMENTS ............................................................................................................................. 2-7
2.7 COMMUNICATIONS ANTENNA INSTALLATION NOTES .................................................................. 2-8
2.7.1 HOOK SWITCHES ......................................................................................................... 2-8
2.8 PMA7000H PIN ASSIGNMENTS.................................................................................................... 2-9
2.9 POST INSTALLATION CHECKOUT ............................................................................................... 2-10
2.10 UNIT INSTALLATION ................................................................................................................ 2-10
2.10.1 REQUIRED TEST EQUIPMENT ................................................................................... 2-10
2.10.2 OPERATIONAL CHECKOUT ....................................................................................... 2-10
2.10.3 RECEIVER SENSITIVITY ............................................................................................ 2-12
2.11 CELLULAR INTERFACE CHECKOUT ......................................................................................... 2-12
2.12 FINAL INSPECTION................................................................................................................... 2-12
SECTION III OPERATION .......................................................................................................... 3-1

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page ii Rev. 2 Feb. 2009
3.1 SCOPE ....................................................................................................................................... 3-1
3.2 POWER SWITCH (EMG-FAIL SAFE OPERATION) ......................................................................... 3-1
3.3 MICROPHONE (XMT) SELECTION (ALL MODELS)....................................................................... 3-1
3.3.1 SWAP MODE (SWITCH FROM COM 1 TO COM 2 REMOTELY) ......................................... 3-2
3.4 AUDIO SELECTOR (ALL MODELS)................................................................................................ 3-2
3.4.1 SPEAKER AMPLIFIER.................................................................................................... 3-2
3.4.2 KEY “CLICK”............................................................................................................... 3-2
3.5 SPLIT MODE ................................................................................................................................ 3-3
3.5.1 SPLIT MODE ICS.......................................................................................................... 3-3
3.6 INTERCOM OPERATION ............................................................................................................... 3-3
3.6.1 INTELLIVOX® VOX-SQUELCH...................................................................................... 3-3
3.6.2 INTERCOM VOLUME CONTROL .................................................................................... 3-4
3.6.3 INTERCOM MODES....................................................................................................... 3-4
3.7 PUSH-TO-TALK INTERCOM MODE............................................................................................... 3-6
3.8 TELEPHONE MODE...................................................................................................................... 3-6
3.9 MARKER BEACON OPERATION.................................................................................................... 3-6
SECTION IV- WARRANTY AND SERVICE .............................................................................. 4-1
4.1 WARRANTY ................................................................................................................................. 4-1
4.2 FACTORY SERVICE ...................................................................................................................... 4-1
APPENDIX A – PMA7000H INSTALLATION DRAWING...........................................................................A
APPENDIX B BOTTOM CONNECTOR INTERCONNECT.........................................................................B
APPENDIX C TOP CONNECTOR INTERCONNECT.......................................................................................C
APPENDIX D- INSTRUCTIONS FOR FAA FORM 337 AND CONTINUING AIRWORTHINESS...........D
8.1 INSTRUCTIONS FOR FAA FORM 337, AUDIO PANELS........................................................................................D
8.2 INSTRUCTIONS FOR CONTINUING AIRWORTHINESS, AUDIO SYSTEM ..................................................................D
APPENDIX E RTCA DO160C (EUROCAE ED-14) ENVIRONMENTAL QUALIFICATION FORM................E
Revision History
Rev
By
Date
Change
New
GP
8/3/06
New Release
1
GP
2/6/07
Updated Graphics
2
GP
1/28/09
Updated for 10 place, new bezel, ALT ICS mode.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 1-1 Rev. 2 Feb. 2009
Section I GENERAL INFORMATION
1.1 INTRODUCTION
The PMA7000H represents the next step in cockpit audio control and intercommunications utility. Using
proprietary IntelliVox® design, this unit eliminates the requirements for intercom squelch adjustments.
The unit is designed for outstanding ergonomics and visually defined mode annunciation and selection.
Before installing and/or using this product, please read this manual completely. This will ensure that you
will take full advantage of all the advanced features in the PMA7000H.
1.2 SCOPE
This manual provides detailed installation and operation instructions for the PS Engineering PMA7000H-
of Audio Selector Panel/Intercom Systems. This includes the following units:
Model
Description
Part Number
PMA7000H
Stereo Audio Selector Panel with Marker Beacon
7000H
1.3 EQUIPMENT DESCRIPTION
The PMA7000H- is an audio isolation amplifier / audio selector that contains a 10-place (9-places in units
with serial number starting with “A” Serial Number “B” and above have 10-places) automatic voice acti-
vated (VOX) intercom system. It can switch up to three transceivers (Com 1, Com 2 and Com 3) and six
receivers (Nav 1, Nav 2, ADF, DME, MKR and AUX).
A duplex COM 3 mode (selectable at installation) allows the PMA7000H to act as an audio interface b e-
tween aircraft headphone and microphones and specific aircraft approved (FAA/FCC) cellular telephone
equipment.
Warning: Use of non-aviation approved cellular telephone equipment in flight may be prohibited by
regulation.
PS Engineering is not responsible for unauthorized airborne use of cellular telephones.
For airborne use, the PMA7000H must be interfaced with an approved system.
There are four unswitched inputs, available for traffic or EGPWS, autopilot disconnect, and/or radar a l-
timeter warning.
Push buttons select the receiver audio source provided to the headphones. A SPR button allows the user to
listen to the receiver(s) selected on the cabin speaker. Except for the unswitched inputs, all speaker audio
is muted during transmit.
Push button switches select one of the communication transceivers for the pilot and copilot position, and
allows radio transmission. In "Split Mode" the PMA7000H has the ability to allow the pilot and copilot to
operate different transceivers independently. The Com 3/TEL mode (selected at installation) allows t he
pilot to use the audio panel for duplex operation, such as with aviation -specific cellular telephones. Exter-
nal switches permit telephone operation for the copilot and passengers.
A fail-safe mode connects the pilot headphone and microphone to COM 1 and unswitched input #1 if
power is removed for any reason, or if the power switch is placed in the Off (Fail-safe) position.
A 9-station voice activated (VOX) intercom is included in the PMA7000H. This system has PS Engineer-
ing’s exclusive IntelliVox® circuitry that eliminates manual adjustments. The system contains nine sepa-
rate VOX mic circuits, and only opens the microphone channel in use.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 1-2 Rev. 2 Feb. 2009
The intercom system incorporates pilot isolate and crew modes, two independent stereo music inputs with
"Soft Mute," and flashing LED indicators for transmit indications. Intercom control is through two front
panel- mounted volume knobs and 3-position mode switch. The concentric volume controls the intercom
level for the pilot and copilot, while the outer knob controls the passenger intercom volume. Intercom
squelch is automatic.
A 3-light Marker Beacon receiver is integrated in the PMA7000H. This provides the necessary Marker
Beacon lights and audio indications necessary for an Instrument Landing System (ILS) approach.
1.4 APPROVAL BASIS -
TSO Approval.
The PMA7000H Audio Selector Panels are FAA approved under TSO C50c (Audio Amplifiers) and TSO
C35d (Marker Beacon Receivers). In addition, they are approved by the Joint Airworthiness Authorities
under JTSO C50C and JAR-TSO 2C35d.
All systems comply with relevant portions of EUROCAE RTCA MPS WG No. 7/70, DO-143 and (Marker
Beacon Receivers), ED-14C/DO-160C (Environmental Conditions and Test Procedures for Airborne
Equipment), ED12B/DO-178B (Software Considerations for Airborne Equipment) and ED- 18/DO-214
(Audio Systems Characteristics and Minimum Operational Performance Standards for Aircraft Audio
Systems).
Operation is subject to the following conditions:
This device may not cause harmful interference.
This device must accept any interference received, including interference that may cause undesired oper a-
tion.
1.5 SPECIFICATIONS
TSO COMPLIANCE
Marker Beacon:
C35d, Class A
Audio Selector/Intercom:
C50c, Class A
APPLICABLE DOCUMENTS:
RTCA/DO-214 RTCA/DO-143 RTCA/DO-160C
RTCA/DO-178B
ENVIRONMENTAL Qualifications:
A1D1/CA(MN)XXXXXXBBBBTBKXX
Operating Temperature Range:
-15º C to 55ºC
Altitude:
Up to 50,000 feet in an non-pressurized area
DIMENSIONS:
Height: 1.3 in. (3.3 cm) Width: 6.25 in. (16.9 cm)
Depth: 6.8 in. (17.3 cm)
WEIGHT (With Rack & Connectors):
1.5 lb. (0.54 kg)
POWER REQUIREMENTS (Including Internal Lighting):
Voltage:
11 to 33 VDC
Maximum Current:
2.5 Amp (Externally protected by a 3A pull-type
breaker)

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 1-3 Rev. 2 Feb. 2009
Audio Selector Specifications
Audio selector panel input impedance:
510 
Input Isolation:
-60 dB (min.)
Speaker Muting:
-60 dB (min.)
Speaker Output (into 4 ) with no clipping
14 VDC:
28 VDC:
3 Watts (min.)
10 Watts (min.)
Receiver Inputs:
9 (Com 1, Com 2, Com 3, Nav 1, Nav 2, ADF,
DME, MKR, AUX)
Unswitched Inputs:
4
Transmitter Selections:
5 (Com 1, Com 2, Com 3
Com1/2, Com1/3)
Speaker Impedance:
4 
Headphone Impedance:
150 – 1000 
Headphone Output:
38 mW each headset, no clipping <1% THD
Microphone Impedance:
150 - 600 
Intercom Specifications
Intercom Positions:
10 places (with individual IntelliVox® circuits)
Music Inputs:
2, (Independent, Stereo)
Music Muting:
>-30 dB "Soft Mute" when Com or intercom active.
Distortion:
<1% THD @ 38 mW into 150
Mic Freq. Response, 3 dB:
300 Hz - 6000 Hz
Music Freq. Response, 3 dB:
20 Hz - 18kHz
MARKER BEACON RECEIVER: (if equipped)
Frequency:
75 MHz Crystal Controlled
Sensitivity:
Low:
High:
Capable of: (preset at factory for field application)
1000 Volts (Hard) (360 to 570 V soft)
200 Volts (Hard) (130 to 200 V soft)
Selectivity:
-6 dB at ±10 kHz
-40 dB at ±120 kHz
External Lamp Output:
7.5 (±4 VDC unloaded, at maximum brightness) VDC
positive when active, max. current 125 mA
MM Sense:
Active high (4.5 ± 1.0VDC)
1.6 EQUIPMENT SUPPLIED
1 ea. of the following units:
Model
Description
Part Number
PMA7000H
PMA7000H Audio Panel with Marker Beacon and Stereo intercom.
7000 H
PMA7000H Installation Kit: 250-007-0002
Description
Quantity
Part
Number
PMA7000 installation rack assembly
1
120-430-0420
Top Molex Connector Shell w/key, 44 pin, key 4/5
1
120-425-4402
Bottom Molex Connector Shell w/key, 44 pin, key 7/8
1
120-425-4400
Gold Plated Crimp Pins
88
425-001-0002
4 40 X 7/16 screw w/nylon patch
4
475-440-0007
Grounding bar
1
430-007-0001
6-32 X 3/4 pan head Phillips screw
2
475-632-0038
6-32 Nut Flat
2
475-632-0003

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 1-4 Rev. 2 Feb. 2009
Installation Kit Description
Quantity
Part
Number
6-32 Lock Nut
2
475-632-0004
Cable Clamp
1
625-001-0002
#6-32 x ½” Flat head Phillips screw
6
475-632-0012
#6-32 Clip Nut
6
475-630-0002
Parts identification sheet
1
002-250-7028
1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED
a) Circuit Breaker: 1 ea; 3 amp PULL TYPE REQUIRED for PMA7000H
b) Speaker, 4 
c) Headphone Jacks (Stereo, as Required)
d) Microphone Jacks (as Required)
e) Headphones, 150  (Stereo), up to 9, as required
f) Microphones, up to 9, as required
g) Marker Antenna (75 MHz, VSWR <1:1.5, and appropriate for the airspeed)
h) Interconnect Wiring
1.8 LICENSE REQUIREMENTS
None

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-1 Rev. 2 Feb. 2009
Section II - Installation
2.1 GENERAL INFORMATION
2.1.1 SCOPE
This section provides detailed installation and interconnection instructions for the PS Engineering
PMA7000H Audio Selector Panel/Intercom/ with internal Marker Beacon.
Please read this manual carefully before beginning any installation to prevent damage and post -
installation problems. Installation of this equipment requires special tools and knowledge.
2.1.2 Certification Requirements
NOTE
The PMA7000H requires specialized knowledge and tools for an effective installation. An
appropriately rated Certified Aircraft Repair Station or Aircraft Manufacturer must install
this equipment in accordance with applicable regulations. PS Engineering, Incorporated
warranty is not valid unless the equipment is installed by an authorized PS Engineering,
Incorporated dealer.
Failure to follow any of the installation instructions, or installation by a non-certified indi-
vidual or agency will void the warranty, and may result in an unairworthy installation.
2.2 Unpacking and Preliminary Inspection
Use care when unpacking the equipment. Inspect the units and parts supplied for visible signs of shipping
damage. Examine the unit for loose or broken buttons, bent knobs, etc. Verify the correct quantity of
components supplied with the list in Section 1.6 (B). If any claim is to be made, save the shipping mate-
rial and contact the freight carrier. Do NOT return units damaged in shipping to PS Engineering. If the
unit or accessories show any sign of external shipping damage, contact PS Engineering to arrange for a
replacement. Under no circumstances attempt to install a damaged unit in an aircraft. Equipment returned
to PS Engineering for any other reason should be shipped in the original PS Engineering packaging, or
other UPS approved packaging.
2.3 Equipment Installation Procedures
2.3.1 Cooling Requirements
Forced air-cooling of the PMA7000H is not required. However, the units should be kept away from heat
producing sources (i.e. defrost or heater ducts, dropping resistors, heat producing avionics) without ade-
quate cooling air provided.
2.3.2 Mounting Requirements
The PMA7000H must be rigidly mounted to the instrument panel of the aircraft structure and within view
and reach of the pilot position(s). Installation must comply with FAA Advisory Circular AC 43.13 -2A.
The unit may be mounted in any area where adequate clearance for the unit and associated wiring bu ndle
exist.
Avoid installing the unit close to high current devices or systems with high-voltage pulse type outputs,
such as DME or transponders. Avoid running the interconnecting bundles near any high current wires.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-2 Rev. 2 Feb. 2009
2.3.3 Audio Panel Mounting Rack Installation
Remove the unit from the mounting tray by unscrewing the 3/32" hex-head screw that is in the center of
the unit. Use caution to avoid hitting the photo-detector lens. Carefully slide the unit free of the tray. Set
the unit aside in a safe location until needed. Install the tray using six clip nuts (475 -630-0002), and six
FHP 6-32 x ½" screws (475-632-0012). The audio selector panel must be supported at front and rear of
the mounting tray.
2.3.4 Audio Panel Tray and Connector Assembly
The unit connectors mate directly with the circuit boards in the PMA7000H. The connectors are a Molex
crimp-type, and require the use of a Molex hand crimp tool, EDP P/N 11-01-0203, CR6115B (or equiv.).
The connectors are mounted to the unit tray with #4-40 screws (475-440-0007), from the inside of the
tray. Ensure that proper strain relief and chafing precautions are made during wiring and install ation,
using the cable clamp (625-001-0002). Secure the ground bar (430-007-0001), if desired using, #6-32 nuts
(475-632-0003) and #6-32 lock nuts (475-632-0004).
Figure 2-1 Audio Panel Tray Assembly Drawing
2.4 Cable Harness Wiring
Referring to the appropriate Appendix, assemble a wiring harness as required for the installation. All
wires must be MIL-SPEC in accordance with current regulations. Two- and three-conductor shielded wire
must be used where indicated, and be MIL-C-27500 or equivalent specification. Proper stripping, shield-
ing and soldering technique must be used at all times. It is imperative that correct wire be used.
120-430-0420

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-3 Rev. 2 Feb. 2009
Refer to FAA Advisory Circular 43.13-2A for more information. Failure to use correct techniques may
result in improper operation, electrical noise or unit failure. Damage caused by improper installation will
void the PS Engineering warranty.
NOTE: PS Engineering can make a custom wiring harness for the intercom. Call 1-800-ICS-AERO or see
www.ps-engineering.com for details.
2.4.1 Noise
Due to the variety and the high power of radio equipment often found in today's general aviation aircraft,
there is a potential for both radiated and conducted noise interference.
The PMA7000H power supply is specifically designed to reduce conducted electrical noise on the aircraft
power bus by at least 50dB. Although this is a large amount of attenuation, it may not eliminate all noise,
particularly if the amplitude of noise is very high. There must be at l east 13.8 VDC present at the bottom
connector, pin 20, of the PMA7000H for the power supply to work in its designed regulation. Otherwise,
it cannot adequately attenuate power line noise. Shielding can reduce or prevent radiated noise (i.e., be a-
con, electric gyros, switching power supplies, etc.) However, installation combinations can occur where
interference is possible. The PMA7000H was designed in a RFI hardened chassis and has internal Elec-
tromagnetic Interference (EMI) filters on all inputs and outputs.
Ground loop noise occurs when there are two or more ground paths for the same signal (i.e., airframe and
ground return wire). Large power loads such as strobes, inverters, etc., can inject noise signals onto the
airframe that are detected by the audio system. Follow the wiring diagram very carefully to help ensure a
minimum of ground loop potential. Use only Mil Spec shielded wires (MIL-C-275000, or better). Under
no circumstances combine a microphone and headphone wiring into the same shielded bundle. Always
use a 2- or 3-conductor, shield wire as shown on the installation wiring diagram.
Radiated signals can be a factor when low level microphone signals are "bundled" with current carrying
power wires. Keep these cables physically separated. It is very important that you use insulated washers to
isolate the ground return path from the airframe to all headphone and microphone jacks.
Adding a high-performance audio control system, particularly in conjunction with high -performance ac-
tive noise canceling headsets, cannot improve on older avionics that were designed for cabin-speaker use.
PS Engineering makes no claim that the audio panel will provide a noise -free audio quality under all in-
stallation conditions, particularly with older avionics.
2.4.2 Power
The PMA7000H are compatible with both 14 and 28 Volt DC systems. A two (2) Amp circuit breaker is
required for 14 VDC installations, and a three (3) Amp breaker for 28 VDC aircraft. Power and ground
wires should be a twisted #18 AWG pair. Connect airframe power ground to J1 (bottom connector) Pin Z
only. No dropping resistors are required.
2.4.3 Audio Panel interface
The PMA7000H is designed to interface with standard aircraft avionics, and presents a 500 receiver
impedance. For best results, a twisted-shielded cable is recommended from the avionics audio source to
the audio panel, with the shield grounded at the audio panel end.
Some avionics do not provide a separate audio low, and may introduce additional electrical noise into the
system. For best results, connect the audio low from the audio panel to the radio ground, using one con-
ductor of the twisted-shielded cable.
2.4.3.1 Fail Safe Audio
When the audio panel is off, or power is removed, the pilot’s right headphone will have the COM 1 audio,
and the Unswitched Audio #1 (J1-17). It is imperative that Pin 3, J1 (bottom connector) be connected to
pilot’s headphone tip contact.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-4 Rev. 2 Feb. 2009
2.4.3.2 Headphone Audio Output
The PMA7000H supports seven passengers, plus 2 crew. The passengers’ headphone outputs are provided
on two amplifier outputs in J2 (top connector); passengers 1, 3, 5 and 7 are connected to 12 (left) 11,
(right) WRT N. Passengers 2, 4 and 6 should be connected to 19 (left) 17, (right) also WRT N.
2.4.3.3 Speaker Load
The PMA7000H contains a speaker amplifier. Some units with internal speaker amplifiers, such as the
King Radio KX170, require a resistive load to prevent damage if their speaker amplifier is not used. Con-
nect the speaker output from the unit to the load input on the PMA7000H (J1, pins 19 and L, 16 and M.)
The speaker load is 16 , 3W.
2.4.4 Com 3 Duplex (TEL) Function for Cell Phones
As installed in the standard configuration, the PMA7000H Com 3 function operates conventionally. Push-
ing the Com 3 XMT button places the receive audio from Com 3 in the headset and applies the pilot or
copilot microphone to the Com 3 when the appropriate PTT is activated.
If J2, Pin J is connected to aircraft ground, the PMA7000H is forced into Com 3-Duplex mode. Copilot
and passenger audio as selected by hook switches are provided to the COM 3 output, the PTT for Com 3 is
inactive, and audio from Com 3 is presented to the headset. This allows a telephone-like audio interface.
The COM 3 input and output are compatible with aviation radios.
The COM 3 input and output are compatible with general aviation ra dios. However, if J2, Pin J is con-
nected to aircraft ground (either directly or through a switch), the PMA7000H is forced into Com 3-
Duplex mode. In this mode, the COM 3 input and output is compatible with many cellular telephones
utilizing the hands-free headset interface. A 1/8" jack can be installed on the aircraft panel, which is inter-
faced with the PMA7000H as shown below. To connect the cellular telephone to the jack wired in to COM
3,a patch cord is required. This patch cord is available from PS Engi neering under P/N 425-006-2535
(1/8” to 3/32”).
1/8" Cellular Jack
COM 3 Mic Input
Com 3 Audio
Audio Lo
7000H
Bottom Connector
Cellular Plug (typical)
Tip= Microphone out
Ring= Speaker audio
Base=Ground
For Duplex (cell phone) operation
Pin J of top connector MUST BE GROUNDED
This is a typical interconnect
PS Engineering does not guarantee
compatability in all cases.
Cellular Phone
Interconnect
Figure 2 -2 Cellular telephone interface
Unauthorized use of unapproved cellular telephone devices in flight is subject to FCC enforcement
action, which may include a $10,000 fine per incident. PS Engineering, Inc. does not endorse using
unapproved cellular telephone equipment in flight, and takes no responsibility for the user’s action.
2.4.5 Transmit Interlock
Some communications transceivers use a transmit-interlock system. To fully utilize the Split Mode fea-
ture, this function must be disabled. Consult that manufacturer's installation ma nual.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-5 Rev. 2 Feb. 2009
2.4.6 "Swap" Mode
When a momentary, normally open, push-button switch is connected between pin 10 on the top connector
and aircraft ground, the user can switch between Com 1 and 2 by depressing this switch without having to
turn the mic selector switch. This yoke-mounted switch eliminates the need to remove your hands from
the yoke to change transceivers. The transfer of TX indication from Com 1 to Com 2 shows that the swap
has been initiated, there is no dedicated swap indicator.
2.4.7 Backlighting
The PMA7000H has an automatic dimming of the pushbutton annunciator LEDs and marker lamps con-
trolled by a photocell. Control of the unit backlighting is through the aircraft avionics dimmer. Connect
the dimmer control line to J1 pin D for 14-volt systems, and to J1 pin F for 28-volt systems. Pin E is light
ground.
If an external dimmer control is not used, a constant low-level back light illumination can be established
for nighttime viewing. Pin D or F (depending on system voltage) must be tied to power (J1, pin 20) for the
back lighting system to work. The photocell mounted in the unit face will automatically adj ust the inten-
sity of the push-button annunciator LEDs.
2.4.8 Unswitched Inputs
J1, pins T, 17, U and X are unswitched, unmuted inputs. These inputs are presented to the pilot and copi-
lot regardless of the audio configuration, and will always mute the entertainm ent inputs. These 510Ω in-
puts can be used for altimeter DH audio, GPS waypoint audio, autopilot disconnect tones, air -to-ground
(Flitefone) telephone ringer or any other critical audio signal. This input is not related to the cellular tel e-
phone interface. NOTE: These inputs are fixed (1:1), and any audio level adjustments must be made at the
input source.
2.4.9 PA Mute (J1, Pin 18)
Pin 18 of J1 is a TTL logic output that is pulled low during PTT operation. This serves as an input to e x-
ternal public address system to prevent feedback during transmissions.
2.4.10 Public Address Function (J2, Pin 18)
By connecting the top connector (J2), Pin 18 to ground, the pilot’s microphone audio is placed on the
cabin speaker output. When the pilot’s PTT is activated, his voice is heard over the speaker. The copilot
can continue to use the selected com.
We recommend installing a toggle switch to connect the cabin speaker output (pin W, bottom connector)
to a rear or public address speaker instead of the cockpit speaker close to the pilot. This will prevent feed-
back.
2.4.11 Control Output (J2, Pin A)
Pin A of the top connector is pulled to ground whenever the AUX button is depressed. This serves as a
control line for external devices, such as a entertainment system that the pilot wishes to con trol.
This could be used in conjunction with a PA to control J2, Pin 18, as well as an external relay to change to
the cabin speaker from the cockpit.
This pin can also be used to control passenger Karaoke Mode, by connecting to pin V of the J2, or as a
copilot hook switch Pin L of J2, or passenger hook switch pin M, J2.
2.4.12 Cockpit Voice Recorder Output
Top connector (J2) Pin 20 is the pilot CVR output, and Pin 21 is the copilot CVR output (WRT Pin 22).
These contain the audio from selected radio and crew microphone, regardless of the intercom VOX or
volume level.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-6 Rev. 2 Feb. 2009
2.4.13 Intercom wiring
The top connector (J2) is for the intercom and additional functions. See Appendix for intercom connection
configurations. It is critical to the proper operation of this system to have this connector wiring made in
accordance with these diagrams. Use 2- and 3-conductor, MIL-spec cable as shown. Connect the shields at
the audio panel end only, and tie to the audio low inputs as shown.
2.4.13.1 Intercom Microphone Wiring
The PMA7000H is a 9-place intercom system; supporting seven passengers. Passengers 1 through 4 have
individual mic audio high and low connections on J2. Passengers 5, 6 and 7 have mic audio high inputs,
however the mic audio low connections are combined with Passenger 4 mic, on J2, Pin H. See Appendix
D.
2.4.13.2 Push-to-Talk Intercom
The PMA7000H contains a push-to-talk intercom that can be used to enable intercom in cases where the
ambient noise makes VOX operation impractical.
The PTT ICS Mode is enabled by grounding J2, Pin W, through a normally open SPST switch. This will
prevent the IntelliVOX® from opening.
The pilot microphone will be placed on the intercom when J2, Pin X is connected to ground through a
momentary, normally open switch. The copilot microphone will be placed on the i ntercom when J2, Pin Y
is connected to ground through a momentary, normally open switch.
2.4.13.3 Entertainment Input
The PMA7000H has two INDEPENDENT music inputs. Entertainment input number 1 is J2 pins 15 (left
channel) and 16 (right channel), WRT pin T, and is provided to the pilot and copilot. Entertainment num-
ber 2 is provided to the passengers at all times.
Entertainment 1 and 2 must be connected together in order for all positions to hear the same music source.
We recommend installing a DPDT switch to allow isolation of the music sources if desired.
16
15
T
Ent. #2 Input
14
R
13
Alternate Music Interconnect
Ent. #1 Input
NOTE: Use t h e l ow level output of a n y addit i on a l ent er t ain men t devi ce to conn ect t o
th e a udio pa n el. Maxi m u m sign a l level is 2 VAC p-p. DO NOT use a spea ker -level
output, th is will ca u se in ter n al d a mage in th e audio p a n el.
2.4.13.3.1 Entertainment Muting
The PMA7000H-system incorporates a "Soft Mute" system. This will mute the entertainment devices dur-
ing ICS or radio conversation.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-7 Rev. 2 Feb. 2009
Any signal appearing in the unswitched audio inputs will always mute the entertainment #1 & #2 sources
when the intercom is in the ALL mode, even though the passengers may not hear the audio tone itself.
Going to the ISOLATE or CREW mode will alleviate the passenger’s music from muting.
Caution: Local oscillators and internal signals from entertainment equipment can cause undesired inte r-
ference with other aircraft systems. Before takeoff, operate the entertainment devices to determine if there
is any adverse effect within the aircraft systems. If any unusual operation is noted in flight, immediately
switch off the entertainment devices.
All additional entertainment devices must be switched off for both takeoff and landing.
2.4.13.3.2 Entertainment 2 Mute (Pin V)
The ICS button on the PMA7000H controls the muting (“Karaoke mode”) of entertainment source #1.
Connecting J2 pin V to ground through a SPST switch places the entertainment #2 music source into the
Karaoke Mode. In this mode, incoming music and intercom conversation will not mute the music for the
passengers’ intercom net. This allows uninterrupted music during casual conversation and at times when
radio communications are of lesser importance.
See section 2.4.14 for alternative connection.
2.4.13.4 Alternate Intercom Mode (Units above Serial Number Starting with “B”)
When the PMA7000H is toggled into “Alternate Intercom Mode,” using a switch connected to Bottom
Connector Pin 14 is grounded, the passengers will NOT hear aircraft radios, even in the all mode. They
will be able to converse with the crew. However, when the aircraft radio becomes active, the intercom
audio from the passengers is muted, allowing the crew to focus on the radio.
2.5 Marker Beacon Installation
The marker beacon receiver is an option included in the PMA7000H.
2.5.1 Marker Antenna Installation
A marker beacon antenna, appropriate to the type and speed of the aircraft, is required (not included).
Refer to aircraft and antenna manufacturer's installation instructions, as well as AC43.13 -2A (or later
revision), Chapter 3, for information on proper antenna installation techniques. The marker beacon an-
tenna must be mounted on the bottom of the aircraft.
2.5.2 External Marker Lights
For installations that require external marker beacon lights, there are three outputs that can drive 12 -Volt
lamps only. The external output lamps are driven high (typically +9 VDC 1.5 VDC unloaded, at MAX
brightness) when active. Maximum source current per lamp is 125 mA. Voltage varies with photocell
dimming.
2.5.3 Middle Marker Sense
A Middle Marker Sense output signal is available from the 7000B to flight control systems. This function
will not operate during the test mode. This output will go to +4.5 VDC ( 1.0 VDC) when a valid Middle
Marker signal is received. This output is J1, pin 2.
2.6 Adjustments
The PMA7000H is factory adjusted to accommodate the typical requirements for most aircraft configura-
tions. There are five adjustments however, that will allow the installer to tailor the sp ecific functions.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-8 Rev. 2 Feb. 2009
Marker Overall Gain
CW- Reduce
Marker Audio
CW Decrease Volume
MKR Low Sense
CW Decrease Sens.
Front of Unit
PMA7000B adjustment holes
Not used
Speaker Volume
CW-Increase
211
231
223
133
111
Figure 2-3- PMA7000H Adjustments
2.7 Communications Antenna Installation Notes
For best results while in Split Mode, it is recommended that the one VHF communications antenna is lo-
cated on top of the aircraft while the other communications antenna is installed on the bottom. Any an-
tenna relocation must be accomplished in accordance with AC 43.13-2A, aircraft manufacturers’ recom-
mendations and FAA-approved technical data.
Warning:
It is probable that radio interference will occur in the split mode when the frequencies of the two ai r-
craft radios are adjacent, and/or the antennas are physically close together. PS Engineering makes
no expressed or implied warranties regarding the suitability of the PMA7000H in Split Mode.
2.7.1 Hook Switches
While the Com 3 button acts as the hook switch for the pilot, additional hook switches must be installed to
have full access to the cellphone system. The copilot hook switch is a SPST switch that connects pin L of
J2 on the PMA7000H to ground to place the copilot mic audio on the Com 3 audio in duplex mod e for cell
phone operation.
PMA7000H J2, pin M is the passenger hook switch. Install a SPST switch in a location adjacent to each
passenger headset where cellphone use is desired. When pin M is connected to ground through any
switch, the passenger microphones are all on the Com 3/duplex system.
The hook switches are not active or required unless the audio panel is in Com 3 /Duplex mode, with pin J,
J2 grounded.
The wireless communication “tel” system utilizes an intercom loop. Ther efore, any time the cellphone is
in use from the pilot or copilot side, pilot and copilot will lose intercom cap ability. In the ALL mode,
when the passengers’ activate the cell phone, the pilots will have intercom, and continue to hear and
transmit over the avionics normally. However the passengers will not have intercom, because they are on
the telephone.
See section 2.4.14 for alternative connection for the hook switches.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-9 Rev. 2 Feb. 2009
2.8 PMA7000H Pin assignments
Pin
Function
Pin
Function
1
Audio GND
A
MKR Ant lo
2
MM Sense
B
MKR Ant hi
3
Headphones Out
C
White Lamp out
4
Amber Lamp Out
D
Lighting + 14V
5
Blue Lamp Out
E
Lighting lo
6
DME Audio
F
Lighting + 28V
7
No Connect
H
Com 2 Mic Audio
8
Mic Audio Hi
J
Com 3 Audio Hi
9
Com 1 Audio Hi
K
Com 3 Mic Audio
10
Com 2 Audio Hi
L
Com 1 load
11
AUX Audio In
M
Com 2 load
12
Nav 1 Audio Hi
N
No Connect
13
Nav 2 Audio Hi
P
Com 1 Mic Audio
14
Cellphone
R
Com 1 Mic Key
15
Com 3 Mic Key
S
ADF1 Audio Hi
16
Com 2 load
T
Unswitched audio in #1
17
Unswitched audio in #2
U
Unswitched #3
18
PA Mute
V
Com 2 Mic key
19
Com 1 load
W
Cockpit Speaker
20
Aircraft Power
X
Unswitched #4
21
Marker Audio Hi
Y
Pilot Mic Key
22
Speaker/Hdph lo
Z
A/C Ground
Table 2-1 PMA7000H J1 Bottom Connector Pin Assignments
Pin
Function
Pin
Function
1
Pilot Phones Left
A
AUX Control
2
Copilot Phones (L)
B
Copilot Phones Lo
3
Copilot Phones (Rt)
C
Pass 5 Mic Hi
4
PASS 1 Mic Hi
D
PASS 1 Mic Lo
5
PASS 2 Mic Hi
E
PASS 2 Mic Lo
6
PASS 3 Mic Hi
F
PASS 3 Mic Lo
7
PASS 4 Mic Hi
H
PASS 4 Mic Lo

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-10 Rev. 2 Feb. 2009
Pin
Function
Pin
Function
8
Copilot Mic Audio Hi
J
Duplex Enable
9
Copilot Mic PTT
K
Copilot Mic Audio Lo
10
Swap
L
Copilot off hook
11
Pass Headphone (R)
M
PASS off hook
12
Pass Headphone (L)
N
Pass Headphone Audio Lo
13
Ent 2 Input (Rt)
P
Pass 6 Mic Hi
14
Ent 2 Input (L)
R
Ent 2 Audio Lo
15
Ent. 1 Input (Rt)
S
Pass 7 Mic Hi
16
Ent. 1 Input (L)
T
Ent 1 Audio Lo
17
ALT Pass HP Right
U
IntelliVOX Override
18
PA Activate
V
Mute 2
19
ALT Pass Phones Left
W
ICS PTT Enable
20
Pilot CVR Output
X
Pilot ICS PTT
21
Copilot CVR Output
Y
Copilot ICS PTT
22
CVR Audio Lo
Z
ICS PTT Ground
Table 2-2 PMA7000H J2 Bottom Connector Pin Assignments (bold type indicates special pins for
PMA7000H)
2.9 Post Installation Checkout
After wiring is complete, verify power is ONLY on pin 20 of the J1 (bottom connector), and airframe
ground on bottom connector pin Z. Failure to do so will cause serious internal damage and void PS Engi-
neering's warranty.
2.10 Unit Installation
To install the PMA7000H, gently slide the unit into the mounting rack until the hold -down screw is en-
gaged. While applying gentle pressure to the face of the unit, tighten the 3/32" hex-head in the center of
the unit until it is secure. DO NOT OVER TIGHTEN.
Warning : Do n ot over - t i gh t en th e lock down scr ew wh i le in st alli n g t h e un i t i n t r a y.
Internal damage will result.
2.10.1 Required Test Equipment
In order to return an aircraft to service after installation of the PMA7000H, the installer must have access
to a Marker Beacon signal generator:
a. IFR NAV401L, NAV402AP, IFR4000
b. TIC T-30D, T-36C
Equivalent test equipment is acceptable as long as the testing requirements can be met.
2.10.2 Operational Checkout
NOTE: The IntelliVox® is designed for ambient noise levels of 80 dB or above. Therefore some clipping
may occur in a quiet cabin, such as without the engine running, in a hangar. This is normal .

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-11 Rev. 2 Feb. 2009
1. Apply power to the aircraft and avionics.
2. Plug headsets into the pilot, copilot, and occupied passenger positions.
3. Verify fail-safe operation by receiving and transmitting on com 1 from the pilot position, with the
audio panel power off. The Com audio will be present in the right ear cup only.
4. Verify that unswitched audio is present in right ear cup.
5. Switch on the unit by pressing the volume (VOL) knob.
6. Check intercom operation.
7. Check intercom Push-to-talk operation
8. Push the Com 1 Xmt select button (lower row).
9. Verify that both of the Com 1 buttons light. Verify that transmit button LED (Light Emitting Diode)
near the mic selector is not blinking. If the LED is blinking, stop testing and troubleshoot the micr o-
phone PTT installation.
10. Verify proper transmit and receive operation from the copilot position, noting that the copilot PTT
switch allows proper transmission on the selected transceiver. Verify that the Com 1 Xmt button
blinks when transmitting.
11. Verify that pushing the COM 2 button causes the button to illuminate, and the Com 2 receiver to be
heard. Verify operation on Com 1 from the pilot position.
12. Repeat for Com 2 and standard Com 3, (if installed).
13. Press and hold the Com 1 Xmt button. While holding the Com 1 button, press the Com 2 Xmt button.
This places the unit in “split Mode;” Verify that the pilot can transmit and receive on Com 1, while
the copilot transmits and receives on Com 2.
14. If the audio panel is installed with J2, pin J grounded, it is configured for duplex operation on Com 3.
Verify that the pilot headset is connected to the cellular telephone system (if installed). Verify that by
using the pilot side PTT, the pilot can transmit on the other selected radio (Com 1 or Com 2). Verify
that the Com 3 Xmt LED blinks at about twice the rate of com 1, to indicate a duplex mode. The c o-
pilot has radio transmit capability in Com3 duplex mode, on the selected Com ( 1 or 2). However, he
will have Com 3 capability if the copilot hook switch is grounded.
15. Verify proper operation of all receiver sources by selecting them using the appropriate button. The
button illuminates to show which source is in use.
16. Push the SPR button. Verify that all selected audio is heard in the cockpit speaker. Verify that the
audio mutes when the mic is keyed.
17. Verify that the appropriate LED in the lower right side blinks when either push to talk is keyed.
18. Verify proper Intercom system operation in the ALL, ISO and CREW modes (see Table 3-1).
19. Verify that the audio selector panel system does not adversely affect any other aircraft system by sys-
tematically switching the unit on and off, while monitoring the other avionics and electrical equi p-
ment on the aircraft.
2.10.2.1 Marker Checkout
1. Connect a ramp generator at the antenna end of the marker coax. With the unit under test in HI sens i-
tivity, verify that a 160 V, modulated 95% with 1300 Hz, signal will illuminate the amber (M)
marker light, and that marker audio is present in the headphones when the Marker Audio (M) push-
button has been depressed. Select SPR for speaker to verify marker audio availability on the cabin
speaker. Verify that the white (I) and blue (O) lights will illuminate within  3dB of the amber lamp,
with 3000 HZ and 400 Hz applied, respectively.
2. Repeat with the unit in LOW sensitivity, with 430 Volts applied.
3. Connect the marker antenna and verify proper operation.

PS Engineering
PMA7000H Series Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 2-12 Rev. 2 Feb. 2009
2.10.3 Receiver Sensitivity
Although the receiver meets FAA TSO-C35d sensitivity specifications, the sensitivity has been adjusted to
meet real world requirements (150V and 430V, soft). This will usually eliminate the need for the avi-
onics shop to reduce the sensitivity in the field so as to prevent early detection of the marker beacons. If
your particular installation requires more or less sensitivity, see adjustment section 2.6, and fi gure 2-1.
2.11 Cellular Interface Checkout
When a wireless telecommunication system is installed and the unit configured for duplex, a dial tone will
appear in the headset of the pilot when the COM 3 Xmt selector activated. In “ALL” intercom mode, a
dial tone will be heard whenever the copilot or passenger’s hook switch is closed.
2.12 Final Inspection
Verify that the wiring is bundled away from all controls and no part of the installation interferes with air-
craft control operation. Move all controls through their full range while examining the installation to see
that no mechanical interference exists. Verify that the cables are secured to the aircraft structure in a ccor-
dance with good practices, with adequate strain relief. Ensure that there are no kinks or sharp bends in the
cables and coaxial cables. Verify that the cables are not exposed to any sharp edges or rough surfaces, and
that all contact points are protected from abrasion.
Complete logbook entry, and other documentation as required such as FAA Form 337, weight and balance
computation. Sample text for FAA Form 337, and instructions for continuing airworthiness can be found
in Appendix F.
Return completed warranty registration application to PS Engineering, or register online at www.ps-
engineering.com/support.shtml .

PS Engineering
PMA7000H Audio Selector Panel and Intercom System
Installation and Operator’s Manual
200-780-0429 Page 3-1 Rev. 2 Feb. 2009
Section III OPERATION
GENERAL INFORMATION
3.1 SCOPE
This section provides detailed operating instructions for the PS Engineering PMA7000H, Audio Selector
Panel/Intercom Systems. Please read it carefully before using the equipment so that you can take full a d-
vantage of its capabilities.
This section is divided into four sections covering the basic operating areas of the PMA7000H systems.
They are Audio Selector, Transceiver Selection, Intercom, and Marker Beacon Receiver (Marker version
only).
MARKER INDICATOR LAMPS
MARKER MODE
RECEIVE AUDIO SELECTORS
CREW ICS VOLUME (INNER)
PASS ICS VOLUME (OUTER)
IINTERCOM MODE
TRANSMIT SELECTORS
CREW ICS
CD MUTE CONTROL
SPEAKER CONTROL
PMA7000H
Figure 3-1 PMA7000H controls
3.2 Power Switch (EMG-Fail Safe Operation)
Unit power is turned on and off by pushing the volume knob. In the OFF or "EMG" position, the pilot is
connected directly to Com 1 and to the critical unswitched input. This allows communication capability
regardless of unit condition. Any time power is removed or turned OFF, the audio selector will be placed in
the fail-safe mode.
The power switch also controls the audio selector panel functions, intercom and marker beacon r eceiver.
3.3 Microphone (XMT) Selection (All models)
There are six pushbuttons associated with the communications transceivers. The lower buttons control
which transceiver is selected for transmit.
The PMA7000H gives priority to the pilot’s PTT. If the copilot it transmitting, and the pilot presses his
PTT, the pilot’s microphone will be heard over the selected com transmitter.
The PMA7000H has an automatic selector mode. Audio from the selected transceiver is automatically
heard in the headsets and speaker (if selected). You can check this function by switching from COM 1 to
COM 2 and watch the selected audio light on the selector change from COM 1 to COM 2. This ensures the
pilot will always hear the audio from the transceiver he is transmitting on.