Ranger design 84-U0063 User manual

INSTALLATION GUIDE
84-U0063 Fold-Away post with foot

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Post Assembly................................................................................................................................
3 - 4
6-7
Phase 1 - Assembly
Phase 2 - Installation
q2.1 Attach Wall Bracket To The Posts..................................................................................................
q2.2 Mark Hole For Plusnut...................................................................................................................
q2.3 Attach Plusnut................................................................................................................................
q2.4 Fold-Away Installation....................................................................................................................
8
9
10 - 11
12-13
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
84-010 Feet 2
84-011 Top Bracket 4
84-012 Middle Bracket 2
84-014 Post ( 63" ) 2
84-015 Threaded Plate 4
94-3057 Assembly Fastener Kit 2
96-3039 Install Fastener Kit 2
1.1.1 Unpack components; compare with the bill of materials.
84-U0063
2×
84-010
84-012
84-011
84-014

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94-3057 Fastener Assembly
96-3039 Fastener Assembly
2×
2×
6×6×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
2×2×
Hex Bolt
5/16"-18 × 2"
GR-5 ZINC
# 90-224
# 94-116
Serrated Nut
5/16"-18
ZINC
8×8×
8×8× # 98-116
Flat Washer
5/16"
ZINC
# 98-170 Spacer
NYLON
8×8×
6×6×
2×2×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-224 Hex Bolt 5/16" × 2"
#98-116 Flat Washer
#98-170 Spacer
#94-116 Serrated Nut
6×6×
Hex Bolt
5/16"-18 × 1 - 1/4"
GR-5 ZINC
# 90-212
# 98-116
Flat Washer
5/16"
ZINC
8×8×
# 98-122
Lock Washer
5/16"
ZINC
8×8×
Plusnut
5/16"
# 94-132
8×8×
2×2×
Hex Bolt
5/16"-18 × 1 - 3/4"
GR-5 ZINC
# 90-011
6×6×
Spacer
0.375" ID, × 1.0" OD × 0.25" L
NYLON
# 98-157
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 Plusnut
6×6×
2×2×
#94-132 5/16" Plusnut
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )

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HARDWARE USED
8×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
1.2.3 Attach the foot to the post.
84-014
84-010
PHASE 1 – ASSEMBLY
1.2 POST ASSEMBLY

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1.2.4 Attach 2 threaded plates to each post.
HARDWARE USED
4×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-122 Lock Washer
#98-116 Flat Washer
3rd hole of threaded plate from the top
inside
84-015
10-7/8"
or
7 Hole Space
12 - 1/2"
or
8 Hole Space

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From
To
1.2.5 Attach the shelf trays to the posts.
HARDWARE USED
16×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-122 Lock Washer
#98-116 Flat Washer
8hole space
9hole space
9hole space
7hole space
• Please note that 96-3038
hardware is included inside
the box of 84-U1830.

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PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE POSTS
2.1.1 • Lift the assembled fold-away to the vehicle, then put it in place.
• Attach the top and middle bracket to the posts.
NOTE: Make sure that the posts stand vertical.
horizontal rail
84-012
84-011
HARDWARE USED
4× for middle bracket
HARDWARE USED
4× for top bracket
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-224 Hex Bolt 5/16" × 2"
#98-116 Flat Washer
#98-170 Spacer
#94-116 Serrated Nut

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2.2.1 After attaching the brackets mark the holes on the wall brackets and feet to the vehicle.
Mark 2 holes of the top and middle
wall brackets on the vehicle horizontal
rim.
Mark the 2 holes of the feet on the
vehicle floor.
TOOLS
qMarker
TOOLS
qMarker
mark
mark
PHASE 2 – INSTALLATION
2.2 MARK HOLE FOR PLUSNUT

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2.3.1 • Lift the assembled fold-away on the side.
• Drill all the mark using 1/2" drill bit w/ drill collar, then attach plusnuts to the holes.
PHASE 2 – INSTALLATION
2.3 ATTACH PLUSNUTS
Drill all the marks then, attach plusnuts to the
holes.
HARDWARE USED
14×
#94-132 Plusnut
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlusnut Tool ( 5/16" )
plUs nUt
DRILL COLLAR
( SeT aT 1/2")
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.

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FORWARD REVERSE
STEP: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until
the plusnut locks, then remove the gun by turning in reverse.
•Using plUsnUt gUn
•Using the 6491 plUsnUt tool
2.3.2 How to attach plusnut.
6491 HARDWARE USED
Flat washer 5/16"
Flat washer 5/16" BS × 7/8" OD
TOOLS
qCordless Impact
q1/2" Socket
q9/16" Wrench
STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus
nut and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
1/2" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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PHASE 2 – INSTALLATION
2.4 FOLD-AWAY INSTALLATION
TOOLS
qCordless Impact
q1/2" Socket
2.4.1 Put the assembled fold-away back in place aligning the holes to the plusnuts, then install the
wall brackets and feet to the plusnuts.
HARDWARE USED
4× for feet
HARDWARE USED
12× for wall bracket
#94-132 5/16" Plusnut
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and feeT )
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 Plusnut

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“You have successfully installed your
Fold-Away
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