RC Mowers 52XP User manual

OPERATOR’S MANUAL
REMOTE-OPERATED SLOPE MOWERS
Revision B - 8/20
Printed in the USA
All rights reserved.
© 2020 RC Mowers
MODELS
52XP / 60XP / 72XP
RCMOWERSUSA.COM

TABLE OF CONTENTS
WELCOME ..............................................................1
Product Registration..........................................................1
Introduction to the Manual .................................................1
Disclaimer .........................................................................1
SAFETY ..................................................................2
Practices and Laws ............................................................2
Emission Control System ...................................................2
Required Operator
Training ...............................................2
Safety Alert Symbol............................................................2
Signal Words......................................................................2
Safety Decals .....................................................................3
Safety Decal Image Definitions...........................................4
Safety Rules.......................................................................5
ASSEMBLY ...........................................................10
CONTROLS AND FEATURES..................................11
Transmitter Unit (Remote Control)...................................12
Ignition Key ......................................................................12
Emergency Stop Switch....................................................12
Fuel Tank Selection Valve ................................................12
Oil Pressure Warning Light..............................................13
Malfunction Indicator Light ..............................................13
Deck Lift Handle...............................................................13
Height-of-Cut Adustment
System ....................................13
Transport Lock.................................................................13
Transaxle Bypass Valves..................................................13
Anti-Scalp Wheels............................................................13
Transport Lock Release Lever .........................................13
Hour/Maintenance Meter .................................................13
Parking Brake Lever ........................................................13
Safety Interlock System ...................................................13
REMOTE CONTROL SYSTEM .................................13
Radio Transmitter............................................................14
Inclinometer (Machine Angle) ..........................................15
Radio Receiver .................................................................15
General Information for the Remote Control System .......16
BEFORE OPERATION ............................................16
Set Cutting Height............................................................17
Open Fuel Valve ...............................................................17
OPERATION ..........................................................17
Emergency Stopping ........................................................17
Start the Engine ...............................................................17
Operating the Mower........................................................17
Stop the Engine................................................................18
Move Unit Manually..........................................................18
Transport Unit ................................................................. 18
Release Transport Lock................................................... 18
MOWING INSTRUCTIONS ..................................... 18
Mowing Techniques............................................................ 19
MAINTENANCE .................................................... 20
Service Position .................................................................. 20
Hour / Maintenance Meter ................................................. 20
Maintenance Schedule ....................................................... 21
Service Parts....................................................................... 21
Check Hydraulic System..................................................... 22
Check Mower Blades.......................................................... 23
Sharpen Blades .................................................................. 23
Check Parking Brake.......................................................... 24
Check Mower Battery ......................................................... 24
Charge Battery.................................................................... 25
Check Fasteners................................................................. 25
Lubricate Unit ..................................................................... 25
Check Carbon Canister
Filters........................................... 25
SERVICE AND ADJUSTMENTS.............................. 25
Electrical Service................................................................ 25
Replace Mower Belts.......................................................... 26
Replace Transaxle Drive
Belt............................................. 28
Adjust Anti-Scalp Wheels................................................... 29
Remove / Install Mower Deck ............................................ 29
Level and Pitch Mower
Deck............................................ 300
Adjust Clutch..................................................................... 311
Reverse Clutch Brake Plates ............................................. 32
TROUBLESHOOTING ............................................ 33
TROUBLESHOOTING THE
REMOTE CONTROL .............................................. 34
STORAGE............................................................. 34
Short-Term Storage ........................................................... 34
Long-Term Storage ............................................................ 34
Start-of-Season Preparation.............................................. 34
ACCESSORIES...................................................... 35
RC COMPLIANCE.................................................. 35
Industry Canada Statements.............................................. 35
OEM Responsibilities to Comply With FCC and
Industry Canada Regulations ............................................. 35
Europe................................................................................. 35
SPECIFICATIONS ................................................. 36
LIMITED WARRANTY ......................................... 388
Exclusions and Limitations ................................................ 38
Disclaimer........................................................................... 39
Disclaimer of Further Warranty......................................... 39

1
WELCOME
Welcome to the RC Mowers family! Thank you for putting your trust and confidence in us. It is not lost on us that
you have entrusted your team, your business, and your credibility to the performance of our mowers. We are
confident that you are going to love running your RC Mowers machine. Know that we are here to support you, in
whatever capacity you need. Our customer support team is always available; and if you need parts, we guarantee
that your order will ship within 72 hours, or we'll give them to you for free.
Have Questions or Need Assistance?
Visit us at RCMOWERSUSA.COM
Or reach us by phone at (920) 634-2227
PRODUCT REGISTRATION
Please take a few moments to register your mower with us, using the serial number. We won’t bombard you with
calls or emails, but we will check in from time to time to make sure you are completely satisfied with your RC
Mowers equipment. Providing your current contact information will also ensure that we can reach you with
important product updates or changes.
Figure 1
Record model number here.
Record serial number here.
INTRODUCTION TO THE MANUAL
Before operating or servicing the unit, carefully and
completely read the manuals provided with the unit.
They contain safety instructions and important
information about unit controls.
The engine on this unit is covered by a separate
manual. Refer to the engine manual for engine
service recommendations. Contact the engine
manufacturer for a replacement manual if
necessary.
You should review important information in this
manual upon delivery of the unit. It is your
responsibility to read and understand all safety
precautions and instructions in the manual. If you
do not understand or have difficulty following the
instructions, contact RC Mowers.
Following the proper operation and maintenance
guidelines puts you in control of the performance
and life of your investment.
DISCLAIMER
RC Mowers reserves the right to discontinue, make
changes to, and add improvements upon its
products at any time without public notice or
obligation. The descriptions and specifications
contained in this manual were in effect at printing.
Equipment described in this manual
may be
optional. Some illustrations may not be applicable to
your unit.
Serial Number
Model Number
(under hood)

2
SAFETY
Read these safety rules and follow them closely. Failure to
follow these rules could lead to loss of control of unit,
severe personal injury or death to you or bystanders, or
result in damage to property or the machine.
CAUTION:
DO NOT use high power radio devices in
close proximity of the remote control.
The operator is required to follow all OSHA (osha.gov)
& other applicable safety standards when operating the
equipment.
PRACTICES AND LAWS
Practice usual and customary safe working
precautions.
Learn applicable rules and laws
in your area. Always
follow the practices set forth in this manual.
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include
exhaust
and evaporative emissions control
system components
required to meet U.S.
Environmental Protection Agency
(EPA)
and/or California Air Resources Board (CARB)
regulations. Tampering with emission
controls and
components by unauthorized personnel may result in
severe fines or
penalties. Emission controls and
components can only be adjusted by RC Mowers or an
authorized engine manufacturer's service center.
Contact RC Mowers
concerning emission controls and
component questions.
REQUIRED OPERATOR
TRAINING
Read and understand the Operator's
Manual and decals on the unit. This
information is
for your safety and the
proper use of your equipment.
Failure to follow these
instructions and warnings may
cause death or serious injury. If you have purchased
this product from an RC Mowers dealer, the dealer can
provide you with training. Watch the operator safety
video and sign the compliance document.
Familiarize yourself and any other operators with all
controls and the safe use of the features of this unit. If
you loan, rent, or sell this product to others; provide
them with all manuals and training materials.
If you have any questions, please contact us at
(920) 634-2227 or online at RCMOWERSUSA.COM
If after reading the Operator's Manual you have any
questions regarding the safe use of this product, please
do not use this equipment.
WARNING:
Avoid Injury
This cutting machine is capable of
amputating body parts
and throwing objects.
Failure to
observe the safety instructions
in
the manual and on decals
could result in
serious injury or death.
ALWAYS make sure the mower blades have
stopped and the engine is off before
approaching the machine.
SAFETY ALERT SYMBOL
This is the safety alert symbol. It
means:
•
ATTENTION!
•
YOUR SAFETY IS
INVOLVED!
When you see this symbol:
•
BECOME ALERT!
•
OBEY THE MESSAGE!
SIGNAL WORDS
The safety alert symbol above and signal
words below
are used on decals and in this
manual. Read and
understand all safety
messages.
Danger
DANGER: Indicates an
IMMINENTLY
HAZARDOUS
SITUATION If not avoided,
WILL
RESULT in death or
serious injury.
Warning
WARNING: Indicates a
POTENTIALLY
HAZARDOUS
SITUATION If not avoided,
COULD RESULT in death or
serious injury.
Caution
CAUTION: Indicates a
POTENTIALLY
HAZARDOUS SITUATION. If not avoided, MAY
RESULT in minor or moderate injury. It may
also be used to
alert against unsafe practices.
Notice
NOTICE: Indicates information or procedures that
are considered important but not hazard related. If
not avoided, property damage could result.

3
SAFETY DECALS
The safety decals on your machine are visual
reminders of the important safety information in this
manual. All messages on your unit must be fully
understood and carefully
followed. Safety decals on
the machine are
explained below.
ALWAYS replace missing or damaged safety decals.
Replacement decal part numbers are found in the
parts manual for your machine and may be ordered
from RC Mowers. (See Figure 2 for safety decal
locations.)
Figure 2
(Under
hood)
5
(On back)
3
2
4 (On back)
1
5
12
9
11
8
6 (Both sides)
10
11 (Both sides)
9
(Both sides)
(Both sides)
5
4
9
5
2
7
5

4
SAFETY DECAL IMAGE DEFINITIONS
1. HAZARD WARNINGS!
NEVER discharge
toward people,
pets, or
property. Thrown objects
can cause injury or damage.
Keep children and others away
from unit while it is
in operation.
DO NOT operate mower unless
all guards are in operating
position.
Keep hands and feet away from
all rotating or moving parts.
Stop engine, remove key, and
read manual before
servicing or
making adjustments to unit.
ALWAYS WEAR safety goggles
when operating equipment.
Run over hazard – Could cause
injury or death.
DANGER! Stay clear of rotating
blades. DO NOT put hands near
rotating blades.
DANGER! Stay clear of rotating
parts that could cause injury or
death.
NO riders permitted on machine.
Keep hands away from all
rotating or moving parts.
Keep all guards and shields
in
place.
2. SAFETY WARNING!
READ and understand the
Operator’s Manuals, safety
signs, and information decals
before operating equipment.
Wear appropriate safety boots,
gloves, and hard hat for
protection when operating
equipment.
ALWAYS WEAR safety goggles
when operating equipment.
3. SERVICE HAZARD!
Stop engine, remove key, and
read manual before servicing or
making adjustments to unit.
4. DANGER!
Danger: Run over hazard – Could
cause injury or death.
5. ROTATING PARTS!
Amputation Hazard
AVOID INJURY. Stay clear of
rotating blades.

5
6. WARNINGS!
NEVER discharge
toward people,
pets, or
property. Thrown objects
can cause injury or damage.
Keep children and others away
from unit while it is
in operation.
DO NOT operate mower unless
all guards are in operating
position.
Keep hands and feet away from
all rotating or moving parts.
Stop engine, remove key, and
read manual before
servicing or
making adjustments to unit.
DO NOT step or stand in this
area.
7. NO RIDERS!
NO riders permitted on machine.
8. DANGER!
Keep hands and feet away from
all rotating or moving parts.
9. WARNING!
Machine is operated by remote
control. Keep clear.
10. FUEL TANK WARNING!
Overfilling may cause
severe
damage to evaporative system.
NEVER fill fuel tank when
engine
is running, hot, or unit is indoors.
Replace fuel cap securely and
clean up spilled fuel.
No smoking.
Fill fuel tank to bottom of filler
neck – MAXIMUM.
11. WARNING!
Stop engine, remove key, and
read manual before servicing or
making adjustments to unit.
12. HOT SURFACES!
DO NOT touch parts which are
hot from operation. ALWAYS
allow parts to cool.
SAFETY RULES
The following safety instructions are based on the
B71.1 specification of the American National
Standards Institute and ISO 5395 in effect at the time
of production.
Training
Read, understand, and follow all instructions on the
machine and in the manual(s) before starting.
Be sure the area is clear of bystanders and
pets
before operating. Stop machine if
anyone enters the
area.

6
Improper use of power equipment can cause serious
permanent injury or death to the operator or a
bystander.
Understand:
•
How to operate all controls.
•
The functions of all controls.
•
How to STOP in an emergency.
•
Braking and steering characteristics.
•
Turning radius and clearances.
If the operator or the mechanic cannot read
the
manual, it is the owner’s responsibility to explain it
to them.
ALWAYS train any inexperienced operators and
require them to read and understand all manuals
and decals.
Only allow responsible adults, who are familiar with
the instructions, to operate this machine.
Only the operator can prevent and is
responsible for
accidents or injuries
occurring to themselves, other
people, or property.
Operator Age
DO NOT allow children under the age of 18
to
operate any outdoor power equipment.
Local regulations may restrict the age of the
operator.
Data indicates operators age 60 years and
above are
involved in a large percentage of mower-related
injuries. These operators should evaluate their
ability
to operate the mower in a safe enough
manner to
protect themselves and others from
serious
injury.
Children
Tragic accidents can occur if the operator is
not
alert to the presence of children.
Children are often attracted to the machine
and the
mowing activity. NEVER assume that children will
remain where you last saw them.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
NEVER allow children to climb on the mower, even
with the blade(s) shut off. They may fall off and be
seriously injured or interfere with safe machine
operation. Children who have been allowed to ride
on it in the past may suddenly appear in the mowing
area for another ride and may be run over or backed
over by the machine.
NEVER allow children to operate the machine.
Use extreme care when approaching blind corners,
shrubs, trees, or other objects that may block your
view of a child.
Keep children out of the mowing area and in the
watchful care of a responsible adult other than the
operator.
Personal Protection
DO NOT wear loose clothing or jewelry and
tie back
hair that may get caught in rotating parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes during
operation. Wear adequate safety gear, protective
gloves, and footwear.
Wear proper footwear to improve footing on slippery
surfaces.
ALWAYS wear eye protection when operating
machine.
Before Operating
Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
Maintain the machine to be in compliance with the
maintenance schedule.
Clean grass and debris from unit, especially from
around muffler and engine, to help prevent fires.
Check parking brake operation frequently. Service
as required.
Inspect unit before each use for missing or damaged
decals and shields. Replace or repair as needed.
Ensure Safety Interlock System is functioning
properly. DO NOT operate unit if safety interlock is
damaged or disabled.
Start and operate unit only when operator and all
bystanders are at least 30 feet away.
Steering control joystick must be in neutral and PTO
disengaged when starting engine.
NEVER interfere with the intended function of a
safety device or reduce the protection provided by
a safety device. Check their proper operation
regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage
and remove
any fuel-soaked debris.
Operation
Be sure the area is clear of bystanders
before
operating. Stop machine if anyone enters the area.

7
NEVER operate machine in a closed or poorly
ventilated area.
ALWAYS maintain unit in safe operating condition.
A damaged or worn out muffler can cause a fire or
explosion.
This product is equipped with an internal
combustion type engine. The Exhaust system must
contain a spark arrestor if being used near any
forest-covered, brush-covered, or unimproved land.
The spark arrestor must applicable local, state, or
federal laws. A spark arrester, if it is used, must be
maintained in effective working order by operator.
DO NOT operate machine while feeling tired, ill, or
under the influence of alcohol or other drugs.
DO NOT put hands or feet near rotating parts or
under the machine. Keep clear of the discharge
opening at all times.
DO NOT touch parts that are hot. Allow parts to cool.
DO NOT operate machine without the entire grass
catcher, discharge guard, or other safety devices in
place and working.
ALWAYS keep hands and feet away from all pinch
points.
Avoid slippery surfaces. ALWAYS be sure of your
footing.
NEVER carry passengers or ride on machine for any
reason.
NEVER direct discharged material toward anyone.
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the
operator. Stop the blade(s) when crossing gravel
surfaces.
NEVER engage PTO when attachment, including
mower blades, is not in use. ALWAYS turn off power
to attachment when
not in active use such as
traveling or
crossing driveways.
ALWAYS disengage PTO, stop unit and engine, and
allow moving parts to stop before
approaching
machine.
NEVER engage PTO while raising the attachment,
including mower blades, or when attachment is in
the raised position.
Keep safety devices or guards in place and
functioning properly. NEVER modify or remove
safety devices.
Stop engine before unclogging chute.
Slow down before turning.
If you strike a foreign object, stop and inspect the
machine. Make any necessary repairs before
restarting.
NEVER leave a running machine unattended.
ALWAYS turn off blade(s), stop engine, remove key,
and set parking brake when leaving stopped
machine unattended.
Disengage blade(s) when not mowing. Shut off
engine and wait for all parts to come to a complete
stop before cleaning the machine, removing the
grass catcher, or unclogging the discharge guard.
Know the weight of loads. Limit loads to those you
can safely control and the unit can safely handle.
When starting, stopping, or adjusting throttle, stand
at least 30 feet to the side of the unit and wheels. DO
NOT put hands, feet, or loose material on wheels or
unit when unit is running.
THROWN HAZARD WARNING! When mowing do not
stand in front of the cutting deck at any time. Do not
point the front of mower at the operator or any other
person while the cutting blades are moving. All
persons must remain 200 feet from the open front
deck of the mower while blades are turning.
When mowing, the operator and all other persons
should remain at least 30 feet to the side or back of
the mower, and at least 200 feet from the front of
the mower.
DO NOT stand on machine while the engine is
running.
DO NOT stand in front of or behind the machine
while the engine is running.
DO NOT allow cutting blades to contact standing
water. DO NOT mow in areas where there could be
more than 2 inches of standing water.
DO NOT drive machine through more than
8 inches of water
DO NOT adjust deck height while PTO is engaged or
when engine is running.
Operating Conditions
Lightning can cause severe injury or death. If
lightning is seen or thunder is heard in the area,
DO NOT operate the machine, seek shelter.
ALWAYS check overhead and side clearances
carefully before operation.
Watch for traffic when operating near or crossing
roadways.
Clear the area of objects such as rocks, wire, toys,
etc., which could be thrown by the blades.

8
Check for weak spots on docks, ramps, or floors.
Avoid uneven work areas and rough terrain. Stay
alert for hidden hazards or traffic.
Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Dust, smoke, fog, etc., can reduce vision and cause
an accident.
Operate machine only in daylight or good artificial
light.
Slope Operation
Slopes are a major factor related to loss of
control
and tip-over accidents, which can result in severe
injury or death. Operation on
all slopes requires
extra caution. If you cannot traverse the slope with
adequate traction, or if you feel uneasy about it,
DO NOT mow it.
DO NOT operate on slopes of more than 35 degrees.
The operator and any observers MUST NOT stand
directly below the mower in case the mower were to
slide or roll over. While a rollover is rare, it is
possible in certain conditions. The machine is very
heavy and if it were to roll over a person, it would
likely result in severe injury or death.
When mowing a slope, the best position is at the top
of the slope, looking down at the mower. Certain
situations may require the operator to be at the
bottom of the slope. When in this position, all
persons must be at least 30 feet to the side of the
mower at all times. If the mower must cross the
path of any person downhill from the machine, those
persons should be on level ground, at least 30 feet
back from where the hill transitions above
10 degrees.
If operating from the side or bottom of a slope, the
operator must be aware of what is at the top of the
slope and beyond. There may be steep drop-offs,
bystanders, or other hazardous terrain. The
operator must be able to control the area that is not
within direct sightlines, so that people are not able
to approach the machine without the operator
knowing.
Watch for holes, ruts, bumps, rocks, or other
hidden
objects. Uneven terrain could
overturn the machine.
Tall grass can hide
obstacles.
It is NOT RECOMMENDED to mow on moist or wet
grass. Tires
may lose traction causing a loss of
control. If the tires lose traction, disengage the
blade(s) and proceed slowly straight down the slope.
Keep all movements on the slope
slow
and
gradual
.
DO NOT make sudden changes in speed or direction,
which could cause the machine to roll over.
DO NOT park on a slope unless absolutely necessary.
When parking on a slope, ALWAYS chock or block
wheels. ALWAYS set parking brake.
Choose a low ground speed to better maintain
traction.
USE CAUTION when mowing near drop-offs, ditches,
or embankments. The machine could suddenly roll
over if a wheel goes over the edge, or if the edge
caves in.
DO NOT bypass transmission or allow transmission
to free-wheel when on a slope.
Fuel
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Fuel used should be 87 octane or higher.
RC Mowers recommends 91 octane. See engine
manual for further details.
Ethanol blends must not exceed 10% ethanol.
Higher ethanol content may cause your machine to
run hotter and damage your engine.
Replace fuel cap securely and clean up spilled fuel
before starting engine.
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
Use only an approved gasoline container.
NEVER store the machine or fuel container where
there is an open flame, spark, or pilot light such as
on a water or space heater or other appliances.
NEVER fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner.
ALWAYS place containers on the ground away from
your vehicle before filling.
NEVER fuel the machine indoors.
NEVER remove gas cap or add fuel with the engine
running. Allow engine to cool before fueling.
Fuel is highly flammable and its vapors are
explosive. Handle with care. Use only an approved

9
gasoline container with an appropriately sized
dispensing spout.
NO smoking, NO sparks, NO flames.
Remove gas-powered equipment from the trailer
and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until the
fueling is complete. DO NOT use a nozzle lock-open
device.
NEVER overfill fuel tank. Replace gas cap and
tighten securely.
If fuel is spilled on clothing, change clothing
immediately.
Towing/Transporting
Follow the manufacturer’s recommendations
for
weight limits for towed equipment and
towing on
slopes.
Ensure fuel tank switch is turned to off position prior
to transport.
NEVER allow children or others in or on towed
equipment.
Only load or unload machine utilizing ramps and/or
trailer equipment rated for at least 1,500 lbs.
Do not transport machine without at least two (2) tie
downs rated for at least 2,000 pounds each.
Tow only with a machine that has a hitch designed
for towing. DO NOT attach towed equipment except
at the hitch point.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
Accessories
Use only recommended attachments that are
appropriate to your machine and can be used safely
in your application.
Follow the manufacturer’s recommendation
for
wheel weights or counterweights.
Check the discharge guard frequently and replace
with the manufacturer’s recommended parts when
necessary.
Batteries
Do not jump start mower. Transmitter electronics
may be destroyed.
DO NOT attach external power sources without a
functioning battery installed.
Avoid electric shock. Objects contacting
both battery
terminals at the same time may
result in injury and
unit damage.
DO NOT
reverse battery connections. Reverse
connections may result in sparks which can cause
serious injury. ALWAYS connect positive (+) lead of
charger to positive (+) terminal, and negative (-) lead
to negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and
positive (+) cable SECOND. ALWAYS connect positive
(+) cable FIRST, and negative (-) cable SECOND.
Explosive gases from battery can cause death or
serious injury. Poisonous battery fluid contains
sulfuric acid and its contact with skin, eyes or
clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear
near battery. Use insulated tools.
ALWAYS keep batteries out of reach of children.
Battery posts, terminals, and related accessories
contain lead and lead compounds; chemicals known
to the state of California to cause cancer and
reproductive harm. Wash hands after handling.
Service
The use of non-genuine replacement parts
or
accessories could adversely affect
machine
operation and safety.
Do not change engine governor setting or over-
speed the engine.
Maintain or replace safety and instruction labels as
necessary.
NEVER lower cutting deck unless a positive
mechanical lock is used.
Keep unit free of debris. Clean up oil or fuel spills.
ALWAYS block wheels and know all jack stands are
strong and secure and will hold the weight of unit
during maintenance.
Do not perform work on the machine before wheels
are blocked from rolling, and brake is applied.
NEVER attempt to make any adjustments to unit
while engine is running (except where specifically
indicated). Stop engine, remove key and spark plug
wire, and wait for all moving parts to stop before
servicing or cleaning.
Allow engine to cool before servicing.

10
Release any pneumatic or hydraulic pressure from
components slowly.
ALWAYS keep body and hands away from pin holes
or nozzles which eject hydraulic fluid under
pressure.
Foreign fluid, such as hydraulic fluid, injected into
body can result in gangrene. Such fluid must be
surgically removed within a few hours by a doctor
familiar with this form of injury.
Moving parts can cut or amputate fingers or a hand.
On multiblade mowers, rotation of one blade will
cause all blades to rotate.
NEVER weld or straighten mower blades.
Do not change blades on the machine until wheels
are blocked, key is out, and controller is off.
Mower blades are sharp. Wrap the blade or wear
gloves and use extra caution when servicing them.
Transporting Unit
Use extra care when loading or unloading the
machine into a trailer or truck.
Secure unit chassis to transport vehicle. NEVER
secure from rods or linkages that could be
damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment.
Always shut off fuel when transporting unit.
Storage
NEVER store unit with fuel in fuel tank inside
a
building where any ignition sources are
present.
Keep machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage and remove
any fuel-soaked debris. Allow machine to cool
before storing.
For extended storage, close fuel shut off valve and
clean unit thoroughly. See engine
manual for proper
storage.
ASSEMBLY
WARNING:
Avoid Injury
Read and understand the
Safety
section before
proceeding.
1. Remove wrap and packaging materials from
unit.
2. Remove unit from shipping container. See
Move Unit Manually
on page 18.
3. Remove hardware from negative (-) battery
cable, but DO NOT discard.
4. Secure negative (-) battery cable to negative
(-) battery terminal with hardware removed
in Step 3.
5. Check tire pressure and inflate to
recommendation. See
Specifications
on
page 36.
WARNING:
Avoid Injury
Explosive separation of tire and rim parts is
possible.
•
DO NOT inflate tires above maximum
pressure listed on tire sidewalls.
•
DO NOT inflate tires with a compressor: use
a hand pump.
•
DO NOT stand in front of tire assembly when
inflating. Use a clip-on chuck and extension
hose long enough to allow you to stand to
one side.
WARNING: DO NOT mount a tire without
proper equipment and experience.
6. Make sure deck is level. See
Level and
Pitch
Mower Deck
on page 31.
7. Ensure all hardware is tight.

11
CONTROLS AND FEATURES
WARNING:
Avoid Injury
Read and understand the
Safety
section before
proceeding.
Figure 3 displays the controls and features locations.
Figure 3 (key on next page)
1
2
27
5
3
6
28
7
23
29
14
8
8
1
17
24
21
20
4
8
9
15
19
18
13
12
16
30
25
31
15
23
7
24

12
1. Ignition Key
2. Emergency Stop
3. Hour Meter
4. Oil Pressure Warning Light
5. Malfunction Indicator Light
(EFI engines only)
6. Fuel Tank and Cap (2)
7. Fuel Gauge (2)
8. Hydraulic Oil Expansion Tank (2)
9. Oil Fill/Dipstick
10. Oil Drain (not visible)
11. Engine Oil Filter (not visible)
12. Air Filter
13. Deck Lift Handle
14. Height-of-Cut Adjustment System
15. RC Receiver
16. Transport Lock Release Lever
17. Fuel Tank Selection Valve
18. Hood Latch
19. Battery
20. Parking Brake
21. Rollover Protection Structure (ROPS)
22. Transaxle Bypass Valve (2)
(under fans, not visible)
23. Anti-Scalp Wheel (4)
24. Tool-less Belt Cover (2)
25. Fuse Box (under RC receiver)
26. Horn (behind the roll bar on left, not visible)
27. Strobe Light
28. Front/Rear lights (if equipped)
29. Extra-wide Traction Tires
30. 12V Auxiliary Power Port
31. Inclinometer
TRANSMITTER UNIT
(REMOTE CONTROL)
See Figure 4.
A state-of-the-art microprocessor-based Radio
Frequency (RF) control system, which provides the
operator the ability to wirelessly operate equipment.
Figure 4
IGNITION KEY
Controls power to the engine. The key cannot
be
removed when in the On position.
EMERGENCY STOP SWITCH
See Figure 5.
Controls power to the mower. The engine will not
start with the Emergency Stop switch in the down
position.
Figure 5
FUEL TANK SELECTION VALVE
See Figure 6.
Controls fuel flow to the engine. Directs fuel from left
or right fuel tank or stops all fuel flow.
Figure 6

13
OIL PRESSURE WARNING LIGHT
See Figure 7.
Illuminates when oil pressure is low. Stop engine
immediately and refer to engine manual.
Figure 7
MALFUNCTION INDICATOR LIGHT
Illuminates when an engine-related problem occurs.
Stop engine immediately and refer to engine manual
(applicable to EFI engines only).
DECK LIFT HANDLE
Raises mower deck to change height of cut setting.
HEIGHT-OF-CUT ADUSTMENT
SYSTEM
Sets the height of cut.
TRANSPORT LOCK
Locks mower deck in the highest position for
transporting or moving unit from one work area to
another. See
Transport Unit
on page 18.
TRANSAXLE BYPASS VALVES
Engage and disengage transaxles so unit can be
moved with the engine off. See
Move Unit Manually
on page 18.
ANTI-SCALP WHEELS
Help prevent the deck from contacting the ground
and scalping the lawn when mowing over high spots.
TRANSPORT LOCK RELEASE LEVER
Releases the deck from transport lock position (see
Figure 8a).
60XP and 72XP
: Transport lock will not
engage with transport lock release lever in rear
position (see Figure 8b).
Figure 8a – 52XP
Figure 8b – 60XP, 72XP
HOUR/MAINTENANCE METER
Measures and displays engine runtime. Some models
also display service alerts and recommended service
intervals.
PARKING BRAKE LEVER
See Figure 9.
Engages the parking brake. The mower will not
enable or drive with brake engaged (on).
Figure 9
SAFETY INTERLOCK SYSTEM
Monitors the interaction of various unit
features for
operator safety.
REMOTE CONTROL SYSTEM
The Remote Control (RC) System consists of:
•
Radio transmitter (controller)
•
Radio receiver (inside machine)
•
Linear actuators (2)
•
Inclinometer
•
Optional equipment (such as Gate interface
tools).

14
RADIO TRANSMITTER
The transmitter (see Figure 10)is equipped with a
joystick, pushbuttons, and toggle switches for the
various functions. It runs on a 3.7V rechargeable
battery. The CAN port on the side of the transmitter
is used to charge the internal battery.
Figure 10
Enable Button
The ENABLE button is a built-in safety feature. By
default, the mower will not drive and will not engage
the PTO until the ENABLE button is pressed.
The system will remain in enable mode as long as
there is joystick movement. If no joystick movement
is detected for 10 seconds, the system will time out
and deactivate enable mode. The operator must
press the ENABLE button to reactivate the joystick
and PTO functions.
PTO Toggle
WARNING:
Avoid Injury
NEVER approach the machine with the PTO
toggle in the on position.
The PTO toggle switch turns the mower blades on or
off. The PTO switch will turn on the blades only when
in enable mode. If the PTO switch is on when the
ENABLE button is pushed, the system will ignore the
PTO switch. The operator must toggle the PTO switch
off and back on to turn on the PTO.
The PTO can be turned off by the toggle switch or
pressing the E-STOP button on the transmitter.
The PTO will automatically turn off when enable
mode is deactivated (i.e., after 10 seconds of no
joystick input).
When the E-STOP is pressed down on the
transmitter: both red and green lights will alternate
flashing for a few seconds and then go off once the
shut-down sequence is complete.
The red MACHINE WARNING indicator (left side near
HORN) provides operating error codes by blinking a
number of times followed by a brief pause.
Transmitter Error Codes
Number of Blinks
Machine Warning
Light
Type of Error
1 The parking brake is on.
2 Low oil pressure detected for 20 sec.
3 Machine battery voltage low (<10.4VDC)
4 Machine at same angle too long
5 Machine exceeding maximum
operation angle of 53 degrees
6 Rollover detected (machine over
70 degrees)
Continuous Low oil pressure for more than 40 sec.
Battery
When the battery is new, the run time of the
transmitter will be shorter until it has gone through
several discharge/charge cycles. After the initial few
cycles, the unit typically provides 20 or more hours of
run time before a recharge is needed.
The temperature that the battery is exposed to
affects performance and useful life. To maximize
battery life, keep the battery within the following
limits:
•
Charging: –4 to +86 °F
•
Operating: –20 to +122 °F
•
Storing: –4 to +86 °F (lower is better)
The transmitter will go to sleep irrespective of
receiver status after 20 minutes (by default) if none of
the switches or buttons are pressed.
Battery Charging
The transmitter is designed with a smart battery
charger. The battery can be charged by plugging the
DC cigarette charger or optional AC wall charger
(minimum 2A at 12.6VDC) into the charging port. Red

15
and green lights near the charging port of the
transmitter indicate the status of the charger:
•
Red light indicates battery is charging
•
Green light indicates battery is fully charged.
Low Oil Pressure
The machine is capable of detecting a low oil
pressure condition. This feature only activates after
the start button is pressed. If the start button is
pressed and the engine does not start, the RC system
may be detecting a low oil condition and begin the
warning sequence outlined below.
Low oil pressure detected:
•
After 20 seconds: the machine warning light
blinks two times, the horn will sound for
1 second every 4 seconds.
•
After 40 seconds: the machine warning light
stays on continuously, the horn will sound for
5 seconds continuously and the machine will
shut down.
INCLINOMETER (MACHINE ANGLE)
The machine has a built-in inclinometer which
constantly measures the machine tilt angle in all
directions. This safety device provides operator
feedback, machine protection, and automatic
shutdown when certain hazardous conditions are
detected.
If the machine inclinometer measures an angle
of 30 degrees in one direction for more than
10 minutes, the machine warning light blinks
4 times. After 13 minutes it will turn on the horn for
2 seconds every 30 seconds. After 20 minutes it
will go to E-stop mode. If the angle goes under
30 degrees or switches direction for at least
5 seconds, the system returns to normal. This
function is to protect the engine from excessive run
time in a single orientation.
If the machine inclinometer measures an angle of
53 degrees or more, the machine warning light blinks
5 times, the horn will sound for 3 seconds every 10
seconds, and the PTO will automatically turn off.
Once the angle goes under 53 degrees for
more than 5 seconds, the system returns to normal.
This function is intended to warn and inhibit the
operator when attempting to climb beyond the ability
of the machine.
If the machine inclinometer measures an angle of
70 degrees or more (i.e., a rollover accident), the PTO
and engine will automatically turn off. The machine
warning light blinks 6 times and the horn will sound
continuously for 30 seconds. Pushing the
E-STOP down on the transmitter will stop the horn.
This function is intended to shut down the machine
and warn the operator and any bystanders of
imminent danger should a rollover incident occur.
RADIO RECEIVER
The system’s radio receiver (see Figure 11)
communicates with the transmitter and directly
controls the functions on the mower unit. It includes
a port for RS-232 communication for system
diagnostics.
Figure 11
Each of the outputs from the receiver module is
designed with built-in short circuit and overload
protection. The outputs can also detect a no-load or
broken wire condition.
When activated (or turned on), the ON/OFF outputs
will indicate an error if a short is detected. When NOT
activated, the ON/OFF outputs will indicate an error if
the item is disconnected or has a broken wire. The
actuator outputs will detect either a no-load or short
condition when activated by the joystick.
These error conditions are indicated by the red LED
light.
Receiver Error Codes
Number of Blinks
(Receiver red LED)
Type of Error

16
1
No RF link
2
Low system voltage (<10.4VDC)
3
THROTTLE output error
4
Engine START output error
5
PTO output error
6 HORN output error
7
LIGHTS output error
8
RUN output error
9
AUX output error
10
N/A
11
Left actuator error
12
Right actuator error
13
Duplicate left actuator error
14
Duplicate right actuator error
15
Travel forward/reverse joystick error
16
Travel left/right joystick error
17
Inclinometer error
Error Code Explanations
1
Transmitter is off
Transmitter went to sleep mode
Interference in RF communication link
2
Low battery: Machine voltage is below 10.4 VDC
3 - 10
Short or open load/coil on output
11 - 17
Switch or joystick on transmitter is not in its rest or
off position when turning the transmitter on, or
parts are missing/damaged or there is no voltage
on joystick
Receiver Wiring
The actuators and inclinometer can be attached to
any 4-pin mating connector from the receiver. The
RC system is ‘smart’ and knows which device is
connected to each connector.
GENERAL INFORMATION FOR THE
REMOTE CONTROL SYSTEM
Each radio remote system is designed to operate with
a unique radio ID code and RF channel sequence.
Each receiver is programmed to respond only to the
transmitter with the correct ID code/RF channel
sequence for which it is set. This feature allows
multiple systems to work in close proximity to one
another without interference.
This equipment has been tested and found to comply
with the limits for a class B digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful
interference in a residential installation. This
equipment generates radio frequency energy and
should be installed and used in accordance with the
instructions. Failure to do so may cause harmful
interference to radio communications. There is no
guarantee that interference will not occur in a
particular installation. If this equipment does cause
harmful interference to radio or television reception,
which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the
interference by one or more of the following
measures:
•
Reorient or relocate the receiving antenna.
•
Increase the separation between the
equipment and receiver.
•
Connect the equipment into an outlet on a
circuit different from that to which the
receiver is connected.
•
Consult the dealer or an experienced
radio/TV technician for help.
This equipment has been certified to comply with the
limits for a class B computing device, pursuant to
FCC Rules. In order to maintain compliance with FCC
regulations, shielded cables must be used with this
equipment. Operation with non-approved equipment
or unshielded cables is likely to result in interference
to radio and TV reception. The user is cautioned that
changes and modifications made to the equipment
without the approval of manufacturer could void the
user's authority to operate this equipment.
BEFORE OPERATION
WARNING:
Avoid Injury
Read and understand the
Safety
section before
proceeding.
1. Know how to stop in an emergency. See
Emergency Stopping
on page 17.
2. Check fuel level and add fuel if needed.
NOTICE:Use fresh unleaded fuel with an octane
rating of at least 87. DO NOT use E85 blended
fuels: The engine is not E20/E30/E85 compatible.
The maximum recommended ethanol content is
10%. RC Mowers recommends using a quality
fuel stabilizer in all fuel. (RC Mowers
recommends ethanol free 91 octane.) See
Short-
Term Storage
on page 34.
3. Check engine oil level and add oil if needed.
Refer to engine manual.
4. Check hydraulic oil level. See
Check
Hydraulic System
on page 22.
5. Check condition of air cleaner. Refer to
engine manual.
6. Check function of all controls

17
SET CUTTING HEIGHT
See Figure 12.
1. Pull deck lift handle forward until transport
lock engages.
2. Insert adjustment pin through desired
setting in height-of-cut adjustment system.
3. Move deck lift handle slightly forward,
release transport lock and slowly release
mower lift handle until it contacts
adjustment pin and stops.
Figure 12
OPEN FUEL VALVE
See Figure 13.
•
Turn fuel valve toward the left or right fuel
tank to use fuel from that tank.
•
Move valve to the off position when storing or
transporting unit.
Figure 13
OPERATION
WARNING:
Avoid Injury
Read and understand the
Safety
section before
proceeding.
NOTICE:All references to left, right, front, or rear
are given from the perspective of operator standing
behind the machine, facing the direction of forward
travel.
EMERGENCY STOPPING
WARNING:
Avoid Injury
Operating on slopes may lead to loss of
steering control. Be prepared to react.
1. Push Emergency Stop.
2. Set PTO switch to off position.
3. Turn key to off position and remove from
ignition.
4. Engage parking brake.
START THE ENGINE
1. Disengage parking brake.
2. Turn fuel valve to appropriate tank.
3. Ensure PTO switch is off and speed toggle is
on slow.
4. Place key in ignition and turn to on position.
5. Secure remote from carrying case and turn
remote on.
6. Remote signal indicator will illuminate to
confirm connection with machine and strobe
light on machine will turn on.
7. Step away from the machine to a safe
distance (30 feet).
8. Turn off choke. (If starting a cold engine turn
on choke.)
9. Press Start button on remote control.
OPERATING THE MOWER
1. Start the engine. See
Start the Engine
on
page 17.
WARNING:
Avoid Injury
Move the steering joystick slowly and keep
the throttle at slow speed until you learn how
to operate the unit.
2. Move throttle to the full fast position on the
remote control.
3. Press the ENABLE button.
4. Use joystick to position mower.
5. Engage PTO to begin mowing.
6. Adjust drive speed toggle as desired.

18
NOTICE: Never engage the PTO if the
mower is
plugged with grass or debris. This
may cause
damage to the electric clutch.
NOTICE: Aggressive turning can scuff or
damage
turf. Always keep both wheels
rotating when making
sharp turns. Avoid making turns with inside wheel
completely stopped. For minimum turning radius,
slowly
reverse inside wheel while moving outside
wheel slowly forward.
For Best Mowing Results
•
Cut grass when it is dry.
•
Keep mower blades sharp.
•
Keep mower deck properly leveled.
•
Adjust anti-scalp wheels to prevent
scalping.
•
Do not set height of cut too low. For very
tall
grass, mow twice.
•
Do not travel too fast.
•
Mow with engine at full throttle.
•
Change cutting pattern with each mowing.
•
Do not allow grass or debris to collect
inside
mower deck. Clean after each use.
STOP THE ENGINE
WARNING:
Avoid Injury
Wait for all moving parts to stop before
approaching the machine.
1. Ensure PTO is disengaged.
2. Reduce engine throttle to minimum.
3. Turn off remote control by pressing the
E-Stop button on the remote (thereby
sending a signal to machine to turn off).
4. Wait for engine to stop before approaching
mower.
5. Set parking brake.
6. Turn key to off position and remove.
7. If preparing for transport, turn fuel valve off.
8. Place key and remote in secured carrying
case.
MOVE UNIT MANUALLY
See Figure 14.
Bypass the transaxles to move the unit with
the
engine off.
1. Place unit in service position. See
Service
Position
on page 20.
2. Turn both transaxle bypass valves 1/4 turn
clockwise to the bypass position.
3. Release parking brake and push unit to
desired location.
4. Engage parking brake.
5. Turn both transaxle bypass valves 1/4 turn
counterclockwise to operating
position.
Figure 14
TRANSPORT UNIT
1. With the engine off, pull deck lift handle
completely forward to
engage transport lock.
2. Move unit to transport vehicle.
3. Stop engine, engage parking brake,
remove
key from ignition and turn fuel
valve to off
position.
4. Secure mower frame to transport vehicle.
NOTICE: NEVER secure unit to vehicle from
rods
or linkages that could be damaged.
RELEASE TRANSPORT LOCK
1. With engine off, pull deck lift handle forward
and lift
transport lock release lever.
2. Slowly return mower lift handle to resting
position.
MOWING INSTRUCTIONS
WARNING:
The operator MUST NOT stand directly
below the mower.
This manual suits for next models
2
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