RollSeal RS-500 Series User manual

Part No. 4801-5166 Rev 10-2014 Owners Manual RS-500 Door
RS-500 Door
Installation Manual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000

Page 2 D5/6 Series Doors MFZ Part No 4801-5166 Rev 10-2014
Table of Contents
1Ratings and Specifications .....................................................................................................................................3
2Warnings (Avertissements)....................................................................................................................................4
3Limited Warranty...................................................................................................................................................9
4Physical Description/Drawing..............................................................................................................................10
5Use of Equipment.................................................................................................................................................10
6Installation............................................................................................................................................................11
6.1 6.1 Tools Required....................................................................................................................................11
6.2 Overview ..................................................................................................................................................11
6.3 Adjusting the Clear Opening ....................................................................................................................11
6.4 Attachment Points of Door .......................................................................................................................12
6.5 Assembly of Parts.....................................................................................................................................13
6.6 Infrared Sensor Connectors ......................................................................................................................14
6.7 Fastening Door Assembly to Clear Opening ............................................................................................14
7Electrical Connections for RS500 Cooler Door...................................................................................................16
7.1 Connection of Controller to Head Unit.....................................................................................................16
7.2 Installing Prewired Switches ....................................................................................................................16
7.3 Power Connection with Disconnect..........................................................................................................17
7.4 Preparation for Operation .........................................................................................................................17
8Limit Switches .....................................................................................................................................................18
9Door Features.......................................................................................................................................................18
9.1 Warning Indicator Light ...........................................................................................................................18
9.2 Egress Strap ..............................................................................................................................................18
9.3 Egress Buzzer ...........................................................................................................................................18
10 Emergency Egress................................................................................................................................................19
10.1 Installation ................................................................................................................................................19
10.2 Exiting (Opening) The Door.....................................................................................................................19
10.3 Resetting (Closing) The Door...................................................................................................................20
11 Egress Strap Removal/Re-Installation..................................................................................................................21
11.1 Removal .......................................................................................................................................................21
11.1 Installation ................................................................................................................................................21
12 Manual Operation of Door...................................................................................................................................22
13 Adjustment of Brake ............................................................................................................................................23
14 Door Panel Adjustments.......................................................................................................................................24
15 Removal of existing Panel/Curtain Material........................................................................................................25
16 Installation of Replacement Curtain.....................................................................................................................26
17 RS-500 Door Wiring Diagram.............................................................................................................................27
Please Retain This Manual for Future Reference
Refer to SC-325 Controller Manual 4801-5156 and
D5/D6 Series Door Manual 4801-5154 for additional details.

Part No 4801-5166 Rev 10-2014 D5/6 Series Doors MFZ Page 3
1Ratings and Specifications
Motor Ratings: 240 VAC, Three Phase, 1/4 HP
Door approved by the NSF (National Sanitation Foundation)
Motor must be connected through Controller SC-325. See SC-325 Controller Manual (4801-5156).
TABLE 1 RS 500 Door Standard Dimensions:
WIDTH Related Dimensions HEIGHT Related Dimensions
RS500
Door
Width
A
D
E
Ft.
In.
cm
Ft.
In.
cm
Ft.
In.
cm
4'(W)
4
0
122
5
4-13/32
164
6
8-15/16
206
5'(W)
5
0
153
6
4-13/32
194
7
8-15/16
236
6'(W)
6
0
183
7
4-13/32
225
8
8-15/16
267
6'6"(W)
6
6
198
7
10-13/23
240
9
2-15/16
282
7'(W)
7
0
214
8
4-13/32
255
9
8-15/16
297
8'(W)
8
0
244
9
4-13/32
286
10
8-15/16
328
10'(W)
10
0
305
11
4-13/32
347
12
8-15/16
388
11'(W)
11
0
335
12
4-13/32
377
13
8-15/16
419
12'(W)
12
0
366
13
4-13/32
408
14
8-15/16
449
RS500
Door
Height
B
C
Ft.
In.
cm
Ft.
In.
cm
7'(H)
7
0
214
8
8-11/16
266
7'6"(H)
7
6
229
9
2-11/16
281
8'(H)
8
0
244
9
8-11/16
296
9'(H)
9
0
275
10
8-11/16
327
10'(H)
10
0
305
11
8-11/16
357
11'(H)
11
0
335
12
8-11/16
387
12'(H)
12
0
366
13
8-11/16
418

Page 4 D5/6 Series Doors MFZ Part No 4801-5166 Rev 10-2014
2Warnings (Avertissements)
Warning!
Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect
Power Source Can Result In Property Damage, Serious Injury Or Death!
Warning!
Dangerous Rotating Machinery!
Keep Hands, Clothing, Etc. Clear When Operating!
Do Not Operate Without All Guards And Covers In Place!
Warning!
All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
Warning!
The Installer Is Responsible For Complying With All Relevant Regulations, Such As National
Wiring Regulations And Accident Prevention Regulations. Particular Attention Must Be Given
To The Cross-sectional Areas Of Conductors, The Selection Of Fuses Or Other Protection, And
Protective Earth/Ground Connections!
Warning!
The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death.
Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected For 5 Minutes
Before Any Work Commences.
!
!
!
!
!
!
!
!

Part No 4801-5166 Rev 10-2014 D5/6 Series Doors MFZ Page 5
Danger!
Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This
Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment.
Read And Understand This Manual In Its Entirety Before Proceeding. Failure To Observe
This Precaution Could Result In Severe Bodily Injury Or Death!
Warning!
IMPORTANT INSTALLATION INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the door operator to the source of power until instructed to do so.
3. Locate the control station: (a) within sight of the door, (b) at a minimum height of 5 feet
so small children cannot reach it, and (c) away from all moving parts of the door.
Remove all ropes and remove or make inoperative all locks connected to the garage
door before installing opener.
4. For products having a manual release, instruct the end user on the operation of the
manual release. Where possible, install the door opener 7 feet or more above the floor.
For products having an emergency release, mount the emergency release within reach,
but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental
release.
!
Item 4501-6312
(Warning Moving Door Label)
Supplied With Door,
MUST Be Installed
On Inside Of Cooler/Freezer
Beside Door Opening.
!
!
!

Page 6 D5/6 Series Doors MFZ Part No 4801-5166 Rev 10-2014
IMPORTANT SAFETY INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS!
2. Never let children operate or play with door controls. Keep the remote control (where provided) away
from children.
3. Personnel should keep away from a door in motion and keep the moving door in sight until it is
completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.
4. Test the door’s safety features at least once a month. After adjusting either the speed or the limit of
travel, retest the door operator’s safety features. Failure to adjust the operator properly may cause
severe injury or death. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.
5. For products having a manual release, if possible, use the manual release only when the door is
closed. Use caution when using this release when the door is open.
6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s
Manual. An improperly operating or balanced door can cause severe injury or death. Have trained
door systems technician make repairs to cables, spring assemblies, and other hardware.
7. Install the Entrapment Warning label next to the control button in a prominent location. Install the
Emergency Release Marking. Attach the marking on or next to the emergency release.
8. After installing the opener, the door must reverse when it contacts a 1-1/2 inch high object (or a 2 x 4
board laid flat) on the floor.
9. SAVE THESE INSTRUCTIONS.
French Translated Warnings
Avertissement!
Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
F|ailure| à disjoindre la source de pouvoir peut résulter dans dommage de propriété,
blessure sérieuse ou mort !
Avertissement!
Mécanisme tournant dangereux !
Garder les mains, vêtissant, etcC|lear| quand fonctionner !
Ne fonctionnez pas sans toutes gardes et couvertures dans lieu !
Avertissement!
Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres
indicatifs régionaux.
!
!
!
!
!

Part No 4801-5166 Rev 10-2014 D5/6 Series Doors MFZ Page 7
Avertissement!
L'Installer est responsable pour conformer avec tout règlement pertinent, telles que
règlement et règlement de prévention d'accident de montage sur fil de fer nationaux.
Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de
conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre
protecteur !
Avertissement!
Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture
peuvent résulter dans la mort. Wle |henever| la promenade en voiture a été utilisé il
doit être isolé et détaché pendant 5 procès avant que tout travail commence.
Danger !
Seulement familier électrique de personnel qualifié avec la construction et opération
de cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la
révision cet équipement. R|ead| et comprendre ce manuel en entier avant que
procéder. F|ailure| à observer cette précaution peut résulter dans dommage corporel
sévère ou mort !
Avertissement !
!
!
!
Point 4501-6312
(Avertissement Moving étiquette de porte)
Livré avec porte,
doit être installé à
l'intérieur du réfrigérateur / congélateur
côté Ouverture de la porte.
!

Page 8 D5/6 Series Doors MFZ Part No 4801-5166 Rev 10-2014
LES INSTRUCTIONS D'INSTALLATION
IMPORTANTES
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION.
2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi.
3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5
pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement
de la porte.
4. Pour produits ayant un délivrance manuelle, instruire l'utilisateur final sur l'opération de la
délivrance manuelle.
RÈGLEMENTS DE SÉCURITÉ IMPORTANTS
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS!
2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte. Gardez la
télécommande (où a fourni) loin des enfants.
3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en
mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES AUCUNS DOIVENT
CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
4. Éprouvez les traits de sécurité de la porte au moins une fois par mois. Après qu'arrangeant la
vitesse ou la fin de course, retest les traits de sécurité de l'opérateur de porte. Manque à
arranger l'opérateur correctement peut causer blessure sévère ou mort.
5. Pour produits ai manuel la délivrance, si possible, utiliser la délivrance manuelle seulement quand
la porte est fermée. Précaution d'utilisation à utiliser cette délivrance quand la porte est ouverte.
6. GARDER LES PORTES CORRECTEMENT QUI OPÈRE ET ÉQUILIBRÉ. Voir la porte fabricant
propriétaire manuel. Un improprement qui opère ou balancé porte peut causer blessure sévère
ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles,
réunions de source, et autre quincaillerie.
7. SAUVEZ CES INSTRUCTIONS.
!
!

Part No 4801-5166 Rev 10-2014 D5/6 Series Doors MFZ Page 9
3Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one
(1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used
in strict accordance with the installation instructions. Liability is limited to the sale price of any
products proved to be defective or, at manufacturers’ option, to the replacement of such products
upon their return. No products are to be returned to the manufacturer, until there is an inspection
and/or a return-goods authorization (RGA) number is issued.
All complaints should be directed first to the authorized distributor who sold the product. If
satisfaction is not obtained or the name of the distributor is not known, write the manufacturer that
appears below, directed to the attention of Customer Service Manager.
This limited warranty is expressly in lieu of any and all representations and warranties expressed
or implied, including any implied warranty of merchantability or fitness for a particular purpose.
The remedy set forth in this limited warranty shall be the exclusive remedy available to any person.
No person has authority to bind the manufacturer to any representation or warranty other than this
limited warranty. The manufacturer shall not be liable for any consequential damages resulting
from the use of our products or caused by any defect, failure or malfunction of our products. (Some
areas do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.)
This warranty gives you specific legal rights and you may also have other rights that vary from area
to area.
Warrantor:
RollSeal
1733 County Road 68
Bremen, Al 35055
256-287-7000

Page 10 D5/6 Series Doors MFZ Part No 4801-5166 Rev 10-2014
4Physical Description/Drawing
Installation of a RollSeal RS-500 Automatic Door involves, at a minimum, connecting to the Smart Controller (SC-
325) that connects to the AC power, the door motor, the Up/Down button, and the safety beam. Other accessories
can be added such as a remote IR sensor, remote radio link, and door movement indicators such as lights and bells.
5Use of Equipment
The RollSeal RS-500 Door is an automatic motorized curtain enclosure for a doorway.
Encoder Box
Limit Switches are
located behind the
Access Panel.
See Section 8 for
Description of Limit
Switches.
Safety Beams
Tension Pipes are
located within folds of
curtain.
Floating magnets
and laminated steel
(attached to outside
of curtain and inside
track units).
Smart Controller
SC-325 or SC-650.
Motor
(230 VAC - 3 phase)