RYTEC Spiral SST User manual
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
1
Rytec®installation safety information
The meaning of signal words
Summary Technical content produced by Rytec includes safety information which must be read, understood
and obeyed to reduce the risk of death, personal injury or equipment damage. This information
appropriate steps to avoid it.
signal word indicates the likelihood and potential severity of the injury. The meaning of the signal
words is as follows:
WARNING
result in death or serious injury.
CAUTION
in minor or moderate injury.
Safety icons used in this manual
Shock
Fall
Crush
Cut
Forklift
Installation safety
▪Do not install any Rytec product until
sure all applicable regulations are observed and obeyed at all times.
▪Observe these precautions while installing the door:
The installation site comprises the physical area required to safely uncrate, stage and install the door.
Requirements – Stang
▪Two installers
▪
recommended for making
all electrical connections
Electrician’s responsibilities
Refer to the Rytec System 4®Drive & Control
WARNING
Electrical work must meet
all applicable local, state and
national codes.
Failure to wire the door correctly
can cause shock, burns or death
to the people who install, use or
service the door.
Failure to comply also voids the
warranty for the door.
Requirements – Site Conditions
▪
opening at all times during the installation.
▪
within the installation site for the duration of the
installation.
Requirements – Lifts
WARNING
A forklift is mandatory for the
safe and proper installation of
this door.
▪Forklift
capacity
door height + 12”
48”– wide fork
Side shift capability
WARNING
Follow all safety instructions
on all lifts and ladders used for
this installation.
▪Scissor lift
Can hold both installers
door height
▪Alternatively, two ladders
safely access the door head assembly
Spiral®SST and STT Prewire Installation Manual Other icons used in this manual
could result in damage to the door or
voiding of the warranty.
Indicates best practice.
This is how Rytec Technical
Support does the job.
Spiral®SST and STT Prewire Installation Manual
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Terms used by Rytec to describe
the parts of the door
This illustration shows the terms used by
Rytec technical support to refer to the
major components of your door.
Using these terms helps technical
support provide assistance
as quickly as possible.
Drive side
side column CAN cabling
access cover
Non-drive side
side column
Roller
Guide
roller
Hinge
End cap
Drive side
console
Belt
guard
cover
drive side
Wall mount
bracket
Non-drive
side console
Head assembly
Front spreader (top)
Rear spreader
Front spreader (bottom)
Rear seal
Bottom hood cover
Splice bracket
Bottom
spacer
bracket
Hood spreader Hood
spreader
bracket
Front hood cover
Hood
cover
panel
Flashing
Flat top
hood cover
Slanted top
hood cover
Door panelDoor panel
Door panel slat
Mobile unit Bottom bar
Reversing edge
Hinge seal
Front
head asssembly side
Rear
Door panel components
System 4
controller
inside
control box
Fused
disconnect
Activator
box
High-voltage
junction
box
NOTE:
Drive side can be
left (LH) or right (RH)
Side console
cover
non-drive side
Splice
block
End
bracket
Side column components
Springs
Baseplate
tube
Baseplate
pulley
assembly
Side
column
cover
Vertical
guide
track
Advanced3
light
curtain
CAN
repeater
or
distribution
box
and cables
Baseplate
Brake
release
lever
Standard light curtain
(inside door track)
SmartSurround™
light curtain
BTA4
user
terminal
Primary
drive
pulley
Drive shaft
Wire chase
Secondary
drive pulley
Primary
drive belt
Secondary
drive belt
Spring
straps
Spring clamp
and bracket
CAN bus
repeater box
Motor
Brake release
Encoder
(inside motor)
Wireless
antenna
and
antenna
arm
Corner
bracket
Inside the drive side console
Table of Contents
Rytec® installation safety information . . . . . . . . . . . . .1
Requirements – Stang . . . . . . . . . . . . . . . . . . . . .1
Electrician’s responsibilities. . . . . . . . . . . . . . . . . . . . 1
Requirements – Site Conditions . . . . . . . . . . . . . . . . . 1
Requirements – Lifts . . . . . . . . . . . . . . . . . . . . . . .1
Other icons used in this manual . . . . . . . . . . . . . . . . . 1
Terms used by Rytec to describe
the parts of the door . . . . . . . . . . . . . . . . . . . . . . .2
NEW in 2022 Spirals: Smartsurround™
light curtains and CAN bus cabling . . . . . . . . . . . . . . . 3
How to uncrate the door and inspect the installation site . .4
How to prep the head assembly . . . . . . . . . . . . . . . . . 6
How to remove the side console covers
and side column screws . . . . . . . . . . . . . . . . . . . . .6
How to prep the side columns . . . . . . . . . . . . . . . . . . 8
How to center the door in the door opening. . . . . . . . . . 9
Plumb, level, square: how to position the door
correctly as you install the side columns . . . . . . . . . . . . 9
How to install the head assembly . . . . . . . . . . . . . . . 13
How to remove the cradle . . . . . . . . . . . . . . . . . . . 14
How to raise the vertical guide tracks into place. . . . . . . 14
How to install the springs . . . . . . . . . . . . . . . . . . . 15
How to install the secondary drive belt . . . . . . . . . . . . 18
How to install the corner brackets, wireless antenna and
(optional) bottom hood spreader . . . . . . . . . . . . . . . 19
How to connect the brake release cable
to the brake release lever. . . . . . . . . . . . . . . . . . . . 22
How to wire the door . . . . . . . . . . . . . . . . . . . . . . 23
(optional) How to install the bottom hood cover. . . . . . . 24
(optional) How to install the slanted top hood cover . . . . 25
How to sync the SmartSurround™ system
to the controller, set limits, and test the door . . . . . . . . 27
What to test after powering up the door . . . . . . . . . . . 30
How to nish testing the door and the safety features . . . 34
How to complete the installation . . . . . . . . . . . . . . . 35
Spiral®SST and STT Prewire Installation Manual
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3
M12 connectors
these cables connect CAN boxes
and screw together
Connector for
cable to
controller
M8 connectors
these cables connect devices to CAN boxes
and snap together
Arrows embossed on side of connectors
line up when contacts are properly aligned.
Connectors will only connect completely
when arrows are lined up.
CAN-enables devices are synced at the
controller during install.
CAN
signal
path
CAN
signal
path
CAN
signal
path
CAN
signal
path
CAN
signal
path
CAN
signal
path
SmartSurround™ light curtains
CAN
repeater box
head assembly
Cable
path
Cable
path
CAN signal path
Connection
point
Connection
point
Connection
point
SmartSurround™ light curtains mount on the side column
covers and the walls of the door opening. The Advanced3
light curtains are still located inside the door track.
Ports 1 & 2:
Jumpers
ports available
to any CAN-
enabled device
Cables from
non-drive side
side column
Cables to
drive side
side column
Connection
point
Port 1: Jumper
port available to any
CAN-enabled device
Port 2
cables to rear
SmartSurround™
Port 3
cables to front
SmartSurround™
Port 4
cables to
light curtain
CAN
repeater
box
non-drive side
Cables from
controller
Cables to
head assembly
Port 1: Jumper
cable to BTA4 user
terminal (standard)
CAN
distribution
box
drive side
Port 2
cables to rear
SmartSurround™
Port 3
cables to front
SmartSurround™
Port 4
cables to
light curtain
Cables from
head assembly
201= - #
L:SAI Slot2
CAN
signal
path
CAN
signal
path
NEW in 2022 Spirals: Smartsurround™ light curtains and CAN bus cabling
Two new features have been added to Spirals in 2022,
both of which change the installation process.
CAN bus cabling
installation. the system works this way:
▪is a single chain (series) of
cables
to the controller.
▪The cabling starts at the controller and runs
the non-drive side side column, then across
the head assembly, then terminates at the
CAN distribution box at the base of the
drive side side colum.
▪can plug into any
available port in any CAN box. For example,
a baseplate port when preintalled on the side
installed remotely from the door.
▪Ports must be jumpered if they are not
connected to a device so that the signal path
remains unbroken until it terminates at the
distribution box.
SmartSurround™ light curtains
The SmartSurround™ light curtains replace the
of a light curtain and an alert system.
▪Spiral doors now have three light curtain
detection planes. The front SmartSurrounds™
are mounted on the side column covers.
walls of the door opening.
▪
that move up and down when the door opens
any of the detection planes are broken.
Spiral®SST and STT Prewire Installation Manual
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4
Spiral®Installation Manual for SST (Solid Panel) and STT (Full Vision Panel) Prewire Models
Call 800-628-1909
if you have any questions during this installation. See previous
page for list of Rytec terms for the parts of the door.
How to uncrate the door and
inspect the installation site
Spirals ship in two crates (three if
there is a slanted hood cover).
unique serial number for the door aand the number of
crates used for the door b.
All parts for the door are in these crates.
treat each set of crates as a separate installation.
all doors in the installation.
1 Remove all top panels.
Hartford, CT
Front 1/3
91893-10
2/3
3/3
91893-10
91893-10
Hartford, CT
ab
Panels are made of
fiberboard that shreds
easily, and are secured
with many nails.
Slide the pry bar along the edge,
prying gently every six inches, to
remove the panel in one piece.
Pry bar
2 Check the crates. Make sure all serial numbers match the number on the crate and all visible parts have no shipping damage.
3 Check your tools. Make sure you have all tools and supplies for the installation.
91893-10
91893-10
Head assembly: check the
serial number on the label
(inside top, non-drive side).
Flat top hood cover
(optional): preinstalled.
Must be removed to
access the head
assembly components,
then reinstalled.
Front hood cover
(optional):
preinstalled.
Some panels must
be removed, then
reinstalled.
Small parts box(es): check the serial
number on side of box.
There may be two boxes.
Open box, remove the red
documents envelope, then
open the envelope and get the
object list (also called the cut sheet).
Check serial numbers on both.
Parts and hardware that you find in the box(es)
will be called out in this manual as they are needed.
Slanted top hood
cover (optional):
third crate holds
panels and
brackets. Number
varies based on
size of door.
Drive belt guard cover:
indicates drive side.
May be left (LH) or right (RH).
LH is used for this manual.
Springs: number
varies from one
to twelve based
on size of door.
Bottom hood cover
(optional): panels are crated
in front of head assembly,
and brackets are crated
under the lifting cradle.
Side columns:
check the serial
number on the label.
Serial Number
D0091813-010
Please refer to the above serial number for technical support,
parts and service assistance
Toll Free Technical Support
1–800–628–1909
One Center Parkway Jackson, Wisconsin 53037 – 0403 United States
888 – 80 – RYTEC Phone 262 – 677 – 9048 Fax 262 – 677 – 2058
Serial Number
D0091813-010
Please refer to the above serial number for technical support,
parts and service assistance
Toll Free Technical Support
1–800–628–1909
One Center Parkway Jackson, Wisconsin 53037 – 0403 United States
888 – 80 – RYTEC Phone 262 – 677 – 9048 Fax 262 – 677 – 2058
Serialnumber
D0091893-010
Configuration
DOOR MODEL NAME Spiral Full Vision "L"
Door Width (Inches) 144.094
Door Height (Inches) 128.346
Production Width in mm 3,660
Production Height in mm 3,260
Door head sizeB
Line Voltage 460V
motor mount side Right Hand Motor
Motor Duty Standard Duty Motor
Horsepower 2.0
Number of solid slats 0
Number of vent slats 0
Brake Release Location Release lever on side column
Hood style No spiral hood type
Number of Springs 4
Spring Tension (in) 4.724
LH Inner Spring Pack Qty 0
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm 120
Number of pre-wraps 2.250
Informationon routing
SPIRAL STT-L
Seq. 0
Sequencetype Ref.seq. From operation Tooperation
Std.seq.
Operation 0010 Seq. 0
Workcenter Plnt Description Start Fin. Confirmation no.
P2_SMPRT 2000 ASSEMBLE SMALL PARTS 06/03/2019 06/03/2019 0001632113
Components for Op. 0010 Seq. 0
Itemno. Material Qty Date
0020 H1071779-0A01 ASSY,BKT,STRAP,SPRINGMOUNT,SHORT 1 EA 06/03/2019
0020 H1071779-0A01 ASSY,BKT,STRAP,SPRINGMOUNT,SHORT 1 EA 06/03/2019
0030 R217605 GUIDETUBE, SPRING PACKHARD PVC 2 EA 06/03/2019
0030 R217605 GUIDETUBE, SPRING PACKHARD PVC 2 EA 06/03/2019
0040 R217902Z4 GUIDE BRKT ASSY,OUTER,2 SPRING 1 EA 06/03/2019
0040 R217902Z4 GUIDE BRKT ASSY,OUTER,2 SPRING 1 EA 06/03/2019
0070 R1070963-1Z04 ASSY,UPPERCORNER BRACKET, LH 1 EA 06/03/2019
0080 R1070963-2Z04 ASSY,UPPERCORNER BRACKET, RH 1 EA 06/03/2019
0090 H1071027-0Z04 WIRELESSBRACKETARM WITH WARNING TAG
1 EA 06/03/2019
0120 R00152000 MANUAL, SYSTEM 4 DRIVE & CONTROLS 1 EA 06/03/2019
0130 R1071645-0 MANUAL, OWNERS, SPIRAL 1 EA 06/03/2019
0140 R1071644-0 MANUAL, INSTALL, SPIRAL 1 EA 06/03/2019
0150 R08151080 CLAMP,CABLE STOP 1 EA 06/03/2019
0160 R01900820 BSCSF,M8-1.25 X 20,T40,ZN 6 EA 06/03/2019
0170 R01900812 BSCSF,M8-1.25 X 12,T40,ZN 4 EA 06/03/2019
0180 R5550259-0Z01 HFSMS,M6-1.0x20mm,ZN 4 EA 06/03/2019
0190 R1210590-0 AEROSOL CAN 12 OZ PAINT, RYTEC SILVER
1 EA 06/03/2019
User: CHRISF Date: 06/06/2019 15:07 Page: 001/002
Ordertype
ZP02
RYTECMTO Order
Ordernumber
20000597
MRPcontroller
500
B5ZMAT
CreationDate
05/31/2019
Productionscheduler
T7
Tier7
Orderquantity
1EA
Finish
06/05/2019
Start
06/03/2019
Materialnumber
724
Materialdescription
SPIRALSTT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
RytecCorporation -
CONTENTS:
SPIRAL
D0091893-10
SMALL PARTS
SmartSurroundᵀᴹ
light curtains:
packed in tube
Hardware
tools and
sizes
(manual or
powered)
You
also
provide
Cable ties
and anchors
Anchoring
tools
Laser level Spirit level
Carpenter’s
square
(2) Sockets or
wrenches needed
Phillips
screwdriver
Flat
screwdriver
Precision
screwdriver
Pry bar and mallet
or reciprocating saw Crowbar Cutting
pliers Utility
kinfe
(2) Bar
clamps
Measuring
tape
Socket or
open wrench
Torx
screwdriver
T20
T30
T40
Tools
you
need
7mm
10mm
13mm
#2
Anchoring
hardware Shims Caulk
5/16"
10mm
13mm
17mm
Spiral®SST and STT Prewire Installation Manual
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5
4 Check the measurements. Make sure
Tape measure
1/2
a
Total
height
e
Height of
forklift backrest
or slanted hood
13"
Total width
c
Serial number
D0091893-010
Configuration
DOOR MODEL NAME
Spiral Full Vision "L"
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount side
Right Hand Motor
Motor Duty
Standard Duty Motor
Horsepower
2.0
Number of solid slats
0
Number of vent slats
0
Brake Release LocationRelease lever on side column
Hood style
No spiral hood type
Number of Springs 4
Spring Tension (in)
4.724
LH Inner Spring Pack Qty
0
LH Outer Spring Pack Qty
2
RH Outer Spring Pack Qty
2
0
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
Door Width (Inches)144.094
Door Height (Inches)128.346
d
b
a
d
c
Description lists
if door is small (-L, -L/R),
large (-S, -S/R) or extra
large (-US, -US/R).
Write on object list:
Width to center = 1/2 a
Total width = c
Total height = b + d
144-1/16
128-3/8
®
1. Locate the Door Width
a
and Door Height
b
on the object list.
Round the numbers to nearest 1/16 inch.
2. Measure the door opening to make sure the width and height
match the numbers on the object list.
Calculate the width to center: divide the Door Width
a
by 2.
Write this number on the object list. Use it when you center the door.
4. Find the total width of the door: measure the width of the head assembly
c
in the crate.
Write this number on the object list.
5. Calculate the total height of the door:
b.
d
b.
an optional slanted hood.
Write this number on the object list.
6. Make sure there is enough space to lift the door: make sure the site
has space for the total width
and the total height
you calculated.
Call Rytec technical support at 800-628-1909
if you have any questions about the measurements at the site.
5 If all checks are good, nish uncrating
the door. Starting at the center, remove the crossbars,
then remove the front panel.
bStrike the
side panel to
expose nails.
Mallet and pry bar
Reciprocating saw
cPry up to
remove
crossbar.
Mallet and pry bar
Reciprocating saw
aStrike across
the crossbar to
loosen nails.
Do not
strike down.
End panels are nailed
into the side panel.
Strike crossbar and
pry end panel to
loosen nails.
Pull side panel free
from sides, then
pull down to remove.
CAUTION
Flatten exposed nails as you go.
Keep hands clear while
striking or cutting.
pry bar
or
Reciprocating
saw
Spirals are built to metric specications to a very tight spec.
Round the Door Width and the Door Height to nearest 1/16 inch.
Decimal .063 .125 .188 .250 .313 .375 .438 .500
Fraction 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2
Decimal .563 .625 .688 .750 .813 .875 .938
Fraction 9/16 5/8 11/16 3/4 13/16 7/8 15/16
Spiral®SST and STT Prewire Installation Manual
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How to prep the head assembly
1 Remove springs, blocks and
(optional) hood cover panels for clear access.
Use a forklift to move the
head assembly to an open space.
removed, use the crate to stage
parts until they are needed.
2 Locate and remove the rear seal (rear spreader).
back of the lifting cradle.
Cutting
pliers
If the door has a slanted top hood
cover, the flashing will also be tied
to the cradle.
If the door has a bottom hood cover,
the bottom hood spreader will also be
tied to the cradle.
How to remove the side console covers and side column screws
1 Smaller (-L and -L/R) doors: remove the front console cover dto access the top screw for the belt cover.
▪If the door has a preinstalled at top hood cover a
▪If the door has a preinstalled front hood cover b, remove this end panels next.
The end spacer bracket cis removed with the console cover.
Do this on both sides of the
head assembly.
2 -L and -L/R doors:
remove the side console covers.
NOTE: this is called the belt
guard cover on the drive side.
Do this on both sides
of the head assembly.
3
-S and -S/R doors: remove
the side console covers.
Do this on both sides of the head assembly.
You do not need to remove the front cover.
Removing the non-drive (controller) side
front cover may make the installation easier.
▪To do this, follow Step 1 for
a
bcd
d
The screw that secures the
mounting cradle is preinstalled
behind the cover and bracket.
Do not remove it until the head assembly
has been lifted into place.
T40
KEEP
REUSE
number of torx screws varies
based on size of door
number of torx screws varies
based on size of door
KEEP
REUSE
2211
13mm
T40
KEEP
REUSE
44
T40
Spiral®SST and STT Prewire Installation Manual
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4 -S and -S/R doors: look for the wall mount brackets at the top rear corners of the head assembly.
Remove the screws and washers and ip
Line up bracket with the rear of the head assembly, then reinstall the screws and washers.
5
On the non-drive (controller) side, reach into the
console and place the two cables with junction boxes
on top of the head assembly.
Make sure as much of the cables as possible are clear
of the side columns (non-shaded area).
Leave the pulley, spring strap and other cabling in
place.
In both consoles, look for the preinstalled
connector descending from wire chase).
assembly (dotted line), use a cable tie to keep it
clear of the bottom.
Brackets are labeled
with yellow tags.
Remove tags before
ipping brackets.
Rear screws connect
to flanged nuts.
Front screws connect
to riveted nuts.
STT-S
Full vision doors have a spacer
at the rear of the head assembly.
Line up bracket with spacer.
Solid panel doors
have no spacer.
SST-S/R
If the door has a slanted top hood
cover, do not reinstall the outer
screws and washers until the
cover is installed.
13mm
Cutting
pliers
Protect your cables!
Make sure all cables preinstalled in the head assembly are clear of the side columns
Cable ties
6
Unscrew the retaining nut, cut the cable tie
and slide the cable through the hole in the console.
Slide the nut up the cable and reattach.
Coil the cable inside the console.
7 Remove
(located in the non-shaded area).
Do this on both sides of the head assembly.
8
clamp both forks so the
fork pockets are secure.
10mm
Protect the brake release cable!
The cable is preinstalled, and can be
damaged when the head assembly
is raised onto the side columns. This
extra step puts it out of harm’s way.
17mm
KEEP
REUSE
1010
C-clamp (2)
WARNING
Do not lift the head assembly
unless it has been clamped or
secured to both forks of the forklift.
Spiral®SST and STT Prewire Installation Manual
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8
How to prep the side columns
1 Remove the covers on both side columns.
Screws for side column covers run in a vertical line. There is also one screw at the base of the column.
2 Beginning in 2022,®user terminal is a
standard feature of Spiral prewire doors.
▪preinstalled in a side column, or
eld installed at a location remote from the door.
▪If you do not see
in either side column, check with the door
owner for where they want the terminal installed,
and read (Optional) How to install the BTA4
user terminal in a remote location on page 22.
Check all surfaces on side columns
and head assembly for protective film.
Remove film.
Covers may have one, two or three panels
depending on height.
Keep covers intact – DO NOT remove screws
that run horizontally (shaded area).
The SmartSurround™ light curtain on the side column
cover connects through two cables labeled “01”.
Make sure the cables are disconnected when you
remove the cover. You will reconnect them later.
KEEP
REUSE
number of screws
varies based on
height of door
number of screws
varies based on
height of door
T40
Remove tags
from cables.
3 Make sure the vertical guide tracks for the door panels are in the fully lowered position.
4 Loosen the holders on the vertical guide track.
If necessary, lower the track.
Do this for both columns.
5 Select one holder at the halfway point of the side column and hand tighten the screws to
secure the guide track in place. Do this for both columns.
The tracks can now be repositioned easily after the side columns are installed, but will not slide
while the columns are being lifted into place and leveled.
After the head assembly is in place,
raise the track to meet the curved
track in the head assembly.
The locating pins align the two tracks.
Before After
Door ships with each
track set below the
lip of its side column.
This protects the
locating pins while the
head assembly is being
raised into place.
Loosen, but do not remove,
each pair of track holders.
The number of holders varies
based on the height of the column.
The track should slide freely
when you are done.
13mm
13mm
Spiral®SST and STT Prewire Installation Manual
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9
How to center the door in the door opening
Rytec doors are engineered to be centered in the door opening, so follow these
steps even if the width of the opening and the production width match exactly.
1
tape
square
1: Measure the width of the
door opening (
w)
and find
the halfway point (
½
w).
Mark the centerline there.
2: Use the width to center
from the object list (1/2 a).
Starting at the centerline,
measure and mark
the reference line for
the first column.
Serial number
D0091893-010
Configuration
DOOR MODEL NAME
Spiral Full Vision "L"
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount side
Right Hand Motor
Motor Duty
Standard Duty Motor
Horsepower
2.0
Number of solid slats
0
Number of vent slats
0
Brake Release LocationRelease lever on side column
Hood style
No spiral hood type
Number of Springs 4
Spring Tension (in)
4.724
LH Inner Spring Pack Qty
0
LH Outer Spring Pack Qty
2
RH Outer Spring Pack Qty
2
0
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
Door Width (Inches)144.094
Door Height (Inches)
128.346
Reference line
Centerline
½
w
w
1/2
a
90º
Width to center = 1/2 a
144 1/16
123 3/8
®
Plumb, level, square: how to position the door correctly as you install
the side columns
Call Rytec technical support at 800-628-1909 immediately and stop the installation
if you are not able to correctly position the door.
Before you begin: where to nd the anchor points on the Spiral side columns
How to anchor the door:
■Use 1/2" diameter through bolts,
1/2" diameter threaded rods or
equivalent to anchor the side columns.
■
Anchoring hardware and materials
must be provided by the door owner
or installer.
■
Make sure the anchors do not
interfere with the moving parts
of the door.
abThere are four sets of anchor
holes (a,b,c,d) at the top of
each side column.
■Use at least one anchor in
each set of anchor holes:
a, b, cand d. Anchor both
holes unless conditions at the
installation site prevent this.
■
Position anchors at the
horizontal center of the
anchor holes.
1
cd
There are three anchor holes (a,b,c)
in the baseplate of each side column.
You must use at least two baseplate anchors.
To access all three anchor holes:
■
Remove the bolts and move the bracket and CAN
terminal out of the way. Make sure you do not
disconnect any cables when moving the bracket.
c
a
b
For doors over 12' (twelve feet)
in height, drill an extra
anchor hole near the halfway
point of the side column for
added stability when the
column is installed.
3
2
KEEP
REUSE
5550300
2
13mm
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
10
Step 1: Plumb and level the site, then install and plumb the side columns
1 Plumb the door opening. If the wall is not plumb, or there is bowing or an obstruction in the wall, shim the
columns.
To prevent column from bowing, shim as needed at each anchor point.
2 Level
Shims
Wall not plumb
Shim
Shim
Shim
Shim
Surface obstructions
tape
Measure distance
from floor to laser
line on both sides
of door opening.
26"
26"
26"
If measurements
are the same,
the floor is level.
27"
If measurements are not the same,
shim the side with the larger number.
Use the difference for the height of the shim.
Measurements should match
when you measure with the shims in place.
3 If the oor is level,
If the oor is not level,
4 Clamp
5 Plumb the side column.
Set clamp inside
guide track above
light curtain.
On taller doors,
set a second clamp.
Align baseplate
against reference
mark you made
when you
centered the door.
Use the screws
on the track
holders as your
reference.
These give the
best reference
for plumb.
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
11
6 Remove the bolts and movea,b,c.
Make sure you do not disconnect any cables when moving the bracket.
Leave the brackets loose until the installation is complete.
See How to install the wall mounted (rear) SmartSurround™ light curtains on page 21.
Do this on both side columns before anchoring.
7 Anchortop of the column and baseplate.
Set anchors tight. Remove clamp.
Make sure you have read Before you begin on page 9 before you start.
8 Measure and mark the reference mark for the second side column.
KEEP
REUSE
c
a
b
5550300
2
13mm
hardware
square
tape
Serial number
D0091893-010
Configuration
DOOR MODEL NAME
Spiral Full Vision "L"
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount side
Right Hand Motor
Motor Duty
Standard Duty Motor
Horsepower
2.0
Number of solid slats
0
Number of vent slats
0
Brake Release LocationRelease lever on side column
Hood style
No spiral hood type
Number of Springs 4
Spring Tension (in)
4.724
LH Inner Spring Pack Qty
0
LH Outer Spring Pack Qty
2
RH Outer Spring Pack Qty
2
0
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
Door Width (Inches)144.094
Door Height (Inches)
128.346
90º
144 1/16
®
Use the production
width from the object list.
Measure and mark
the reference line for
the other column.
9 Clamp the non-drive side column into place.
10 Anchor the second side column to the wall, but DO NOT SET ANCHORS TIGHT until after
the head assembly is installed.
Make sure you have read Before you begin on page 9.
11 Set a laser line parallel to the wall 1” (one inch) in front of columns. Make sure the line is parallel to the wall.
Align base
plate against
reference mark.
Set clamp inside
guide track above
light curtain.
On taller doors,
set a second
clamp.
hardware
tape
Measure the distance
from the wall to the
laser line at
multiple locations.
Adjust angle of
laser level until all
measurements
match.
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
12
12 Plumb the side columns to each other.
13 If necessary, shim the side columns so they are plumb to each other.
tape
Measure distance
from front of each
column to laser line.
Distances
must match.
Shims
Step 2: Install the rear seal
1 Install bolts on both sides of the seal and hand tighten.
2 Make sure
column and that there is direct contact with the wall.
▪shim the seal where it meets both side columns and at the
anchor point so that both conditions are met.
3 Make sure the rear seal is level.
Anchor rear seal to wall
at all anchor points.
4 10mm
Tighten the bolts on both sides of the seal.
SMALL PARTS
0550259-0Z01
Drive
side
Non-
drive
side
4
10mm
Hand tight
Shims
Spirit level
hardware
Check level Anchor point
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
13
Step 3: Replumb and square the door and nish anchoring the side columns
1 Plumb both side columns from the front again.
Realign if necessary.
2 Square the door:
▪Measure distance between side columns at top and bottom of columns a.
Make sure the distances are the same.
▪Measure distance from bottom corner of drive side to top corner of non-drive side,
then from bottom corner of non-drive side to top corner of drive side b.
Make sure the distances are the same.
3 Tighten all anchors.
Use the screws
on the track
holders as your
reference.
tape
a
a
b b
hardware
How to install the head assembly
1 Line up the head assembly with the side columns before lifting.
2
3
6"
Make sure the area between the head assembly
and side column is clear on both sides.
3"
Line up holes.
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
14
4 Secure the head assembly to the side columns.
Do this on both sides of the head assembly.
5 -S and -S/R doors only: loosen the screws
on the wall mount brackets.
anchor
the brackets
How to remove the cradle
1 Remove the two screws that attach the cradle to the head assembly.
Do this on both sides of the head assembly.
Remove the cradle by backing up, then lowering.
KEEP
REUSE
1010
17mm
Start at the top and work
around the screw holes.
Install screws and washers
and hand tighten.
When all screws are seated,
tighten screws.
hardware If the door has a slanted top hood
cover, do not install the outer
anchors until the cover is installed.
Make sure the outer screws,
washers and nut are not installed.
Use at least one anchor
on each side of the bracket.
Rear screw connects
to flanged nut.
Front screw connects
to riveted nut.
22
KEEP
REUSE
T40
b
a
How to raise the vertical guide tracks into place
1 Make sure that all of the vertical guide track holders are
loose enough to allow the track to move freely.
DO NOT remove any of the holders.
2 Make sure the pins at the top of the vertical guide track a align with the holes in the head assembly track
b.
Use a pry bar to lift and hold the vertical guide track in place.
3 Tighten the bolts on the track holders.
▪Start at the middle of the track and work toward the top and bottom.
▪Make sure the holder is at a 90° angle to the track before tightening the bolt.
You will need to hold it in place while tightening to keep it level.
▪Make two full passes from top to bottom: tighten bolts to snug
CAUTION
tools are not recommended.
13mm
a
b
13mm
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
15
How to install the springs
1 Make sure the total number of springs in the crate matches the number listed in the object list a. The object list also shows how to divide the springs between the side columns b.
Make sure the preinstalled spring straps on both sides of the head assembly match the table below c for the total number of springs in the door.
Locate the parts and hardware for
the spring assemblies in both side columns.
▪Each assembly includes:
•
• guide tubes
• a guide bracket
• a strap bracket
▪When there are more than
three springs in a side column,
two assemblies are installed
side by side and bolted together.
▪The table to the right shows how
to divide the parts and hardware
found in the small parts box(es) and
how to put together the assemblies.
Hardware to attach outer guide
brackets to side column wall
Match 01900812 screws to this
illustration to make sure length
is correct. Other screws used
in the Spiral have the same
head style, but are too long for
the guide bracket nut and will
damage the door.
Hardware to attach inner guide
bracket to outer guide bracket
01900812
01260110
01901506
21
1
1
2
2
2
2
2
1
1
1
1
1
2
2
2
2
2
1
1
1
2
2
2
Hardware
(in small parts box)
Serial number
D0091893-010
Configuration
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
DOOR MODEL NAMESpiral Full Vision "L"
Door Width (Inches)144.094
Door Height (Inches)128.346
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount sideRight Hand Motor
Motor DutyStandard Duty Motor
Horsepower2.0
Number of solid slats 0
Number of vent slats 0
Brake Release LocationRelease lever on side column
Hood styleNo spiral hood type
Number of Springs 4
Spring Tension (in)4.724
LH Inner Spring Pack Qty 0
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm120
Number of pre-wraps2.250
Information on routing
SPIRAL STT-L
Spring strap
and clamp
preinstalled
in head
assembly
Strap
bracket
in small
parts box
Spring
in crate
Guide tube
in small parts box
Guide bracket
in small parts box
Parts of
the spring
assembly
Baseplate tube
preassembled to baseplate
3-spring assembly
uses these slots
1-spring
assembly
uses this slot
2-spring assembly
uses these slots
1-spring
assembly
uses this slot
STT-L doors
only
All other
doors
Total
number
of
springs
Drive side
Springs
In small parts box:
guide tube(s), strap bracket, guide bracket(s)
Spring straps
Non-drive side
Springs
In small parts box:
guide tube(s), strap bracket, guide bracket(s)
Spring straps
33
3
3
4
4
4
4
5
5
5
5
6
6
1
1
2
2
2
2
1
2
2
3
3
4
4
5
5
6
1
2
3
4
5
6
7
8
9
10
11
12
3
3
3
3
4
4
4
4
5
5
5
5
6
6
1
1
2
2
2
2
1
2
2
2 2
2
3
3
4
4
5
5
6
6
6 6
b
a
c
®
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
16
NOTE:
do not use power tools for these steps.
Overtorquing screws can damage parts.
2 Install the guide tubes into the guide bracket.
Squeeze the top of the tube, then slide the
tube into a guide hole until it clicks into place.
3 Install the bracket into the side column.
4 Slide the top of the springs into the bracket.
5 Slide the bottom spring tabs into the wide slot
a
,
through the narrow
b
, then pull up into the
retaining slot
c
. The spring should remain upright.
6 Make sure the number of wraps for the
spring strap matches the object list a.
Look through the front of the console or
temporarily remove the top access cover.
DO NOT unspool the strap or
change the number of wraps
unless you are in contact with Rytec
technical support at 800-628-1909.
The wraps are required for the
door to operate correctly.
T40
01900812
2
SMALL PARTS
a
b
c
a
Door Height (Inches)128.346
Production Width in mm3,660
Production Height in mm3,260
Door head size B
Line Voltag 460V
motor mount sideRight Hand Motor
Motor Duty Standard Duty Motor
Horsepower2.0
Number of solid slats 0
Number of vent slats 0
Brake Release LocationRelease lever on side column
Hood styleNo spiral hood type
Number of Springs 4
Spring Tension (in)4.724
LH Inner Spring Pack Qty 0
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm120
Number of pre-wraps2.250
a
T40
7 Cut the cable tie on the outer spring strap
and let it drop.
8 Loosen the clamp on
the spring strap.
9 Position the spring bracket so that the
bumpers and locking tab face the side wall.
10 Loop the spring strap around the bolt in
the spring bracket.
Thread the strap between
two plates of
the clamp.
Hand tighten
the clamp nuts.
DO NOT trim
the strap.
11 Set the spring tension. This is the distance
the springs must be stretched to provide the
correct tension for the door.
Locate the spring tension a on
the object list. Round to the nearest 1/16
inch.
Measure the distance between the
bottom of the spring bracket and the top
of the spring tab (shaded area).
.063 1/16 .313 5/16 .563 9/16 .813 13/16
.125 1/8 .375 3/8 .625 5/8 .875 7/8
.188 3/16 .438 7/16 .688 11/16 .938 15/16
.250 1/4 .500 1/2 .750 3/4
13mm
Make sure the
clamp stays two
inches (2") above
the bracket.
2"
tape
Make sure the spring is
standing straight up and
does not sag while you
measure.
2"
Match
a
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm120
Number of pre-wraps2.250
SPIRAL STT-L
Serial number
D0091893-010
Configuration
Order type
ZP02
RYTEC MTO Order
MRP controller
500
B5 ZMAT
Production scheduler
T7
Tier 7
Start
06/03/2019
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Plant
2000
Rytec Corporation -
DOOR MODEL NAMESpiral Full Vision "L"
Door Width (Inches)144.094
Door Height (Inches)128.346
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount sideRight Hand Motor
Motor DutyStandard Duty Motor
Horsepower2.0
Number of solid slats 0
Number of vent slats 0
Brake Release LocationRelease lever on side column
Hood styleNo spiral hood type
Number of Springs4
Spring Tension (in)4.724
LH Inner Spring Pack Qty 0
4-3/4 a
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
17
12 Adjust the strap until the measured
distance matches the object list and the
distance from the clamp to the bracket is
two inches (2”).
13 Remove the nuts and retrieve the third
clamp plate.
Loop the spring strap down between the
second and third clamp plate.
Tighten the nuts to secure the strap.
trim excess strap length.
14 Release each spring from the baseplate
tube.
Lift each spring and slide the spring tab
into the slot in the spring bracket.
15
Stretch the springs downward.
Slide the
bottom spring tabs into the wide
slot a, through the narrow b, then pull up
to lock it into the retaining slot c.
How to install a second assembly in the
side column
1 Install the guide tubes into the second
bracket. Install the second bracket above the
2 Follow steps 4-15 for installing the springs.
Make sure the spring bracket bumpers face
13mm
2"
c
a
b
01260110
01901506
2
SMALL PARTS
10mm
How to install the locking collars at the top and bottom of the springs
Install the locking collars onto the tabs at the top
and bottom of each spring after the secondary
drive belts have been tensioned. 1 Install collar into the top tab:
a Slide the opening
in the collar onto
the tab.
b Twist, then push
the collar across
the tab (the collar is
bend open enough
c Push the short end
around until it
clicks into place.
2 Follow the same
steps for the tab
at the baseplate
pulley assembly.
1071781
2per spring
SMALL PARTS
snap!
a
b
c
a
b
c
snap!snap!
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
18
How to install the secondary drive belt
1 Make sure the secondary drive belt is
kept taut throughout these steps.
▪The belt is preinstalled around the pulley a.
▪The door panel end bracket bis connected at the
precise height to keep the door panel level.
▪The belt is kept taut to the pulley and end bracket during
crating by two cable ties c.
▪If the belt becomes loose before it is secured to the
baseplate, it can skip a tooth in the pulley. This will cause
the door panel to run crooked and damage the door.
Keep downward pressure on the secondary drive belt
until the baseplate pulley assembly dis installed and the
belt has been properly tensioned.
2 Pull the secondary drive belt and baseplate
pulley assembly out of the console.
Lower them down the side column.
3 Grab the belt below the cable ties and pull
gently downward to keep the belt tight.
Cut the two cable ties to release the belt.
4 Remove the top nut on the front baseplate
mounting post.
Keep the nut.
Loosen the top nut on the rear mounting post.
DO NOT loosen the bottom nuts.
b
a
d
c
Cutting
pliers
KEEP
REUSE
17mm
5 Set the height of the top nut on the rear baseplate mounting post a.
1: Slideb under the top nut until it touches the post.
2: Press down on the front of the pulley assembly as hard as you can c.
▪The top nut is at the correct height when three (3) threads
of the front mounting post clear the front ange.
3: Adjust the height of the nut as needed to reach the correct height.
6 Set the tension of the belt.
1: Replace the top nut on the front mounting post. Tighten the nut to increase the tension on the belt.
2: Grab the belt as close as possible to the midpoint with one hand.
Press
▪The tension is correct when it requires considerable eort to bring the legs together.
3: Adjust the height of the top nut as needed to reach the correct tension.
17mm
abc
17mm
KEEP
REUSE
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
19
How to install the corner brackets, wireless antenna and
(optional) bottom hood spreader
1 Locate the corner brackets,
wireless antenna arm and
hardware in the small parts box.
Install a corner bracket on
each side column.
▪The drive side bracket
holds the wireless antenna
arm and has an extra screw
hole to secure the side
panel cover.
▪The non-drive side bracket
has an extra screw hole to
secure the side panel cover.
NOTE: depending on the
drive side may be on the left
door. These steps show a left
2 If the door has a bottom hood cover:
▪Locate the two spreader brackets and hardware for the bottom hood spreader in the small parts box
▪Locate the bottom hood spreader.
SMALL PARTS
01900820
2
SMALL PARTS
019008202
Drive side
Corner
bracket
Corner
bracket
Wireless antenna arm
Non-drive side
SMALL PARTS
01901508
-L and -L/R doors:
bottom hood spreader
-S and -S/R doors:
bottom hood spreader
01900820
-L and -L/R doors:
4
screws and nuts
-S and -S/R doors:
8
screws and nuts
Spreader brackets
Spreader brackets
3 If the door has a bottom hood cover, attach the spreader brackets to the bottom hood spreader.
4 Install the corner brackets.
If the door has a bottom hood cover, install
the bottom hood spreader inside the corner
bracket, using the same screws.
Do this on both sides of the head assembly.
5 Install the wireless antenna arm
onto the drive side corner bracket.
Use the hardware included with the wireless
antenna arm.
T40
-S, -S/R bottom hood spreader
-L, -L/R bottom hood spreader
13mm
T40
-L, -L/R
bottom
hood
cover
-S, -S/R
bottom
hood
cover
No
bottom
hood
cover
SMALL PARTS
2
01900820
7mm
Spiral®SST and STT Prewire Installation Manual
®■1072124-0 ■■01/22
20
6 Reach into the drive side compartment
and remove the wireless antenna and
antenna bracket from the
top of the motor.
Unwrap the antenna cable.
7 Install the wireless antenna
bracket onto the arm.
Use the hardware included with
the wireless antenna arm.
Secure the cable to the wireless
antenna arm with cable ties.
Cable ties
7mm
How to connect the CAN bus cables
1 non-drive side console,
connect
▪
for the cable to the controller.
▪
for the cable that crosses the rear spreader.
Line up the embossed arrows on the connectors
to align the guide notch and contacts correctly.
The connectors will only fully connect if they are
aligned correctly.
1 non-drive side console, connect the
▪
the cable that crosses the spreader.
Line up the embossed arrows on the connectors
to align the guide notch and contacts correctly.
The connectors will only fully connect if they are
aligned correctly.
2 Find the schematics for the door
in the red document envelope.
Check the crate and small parts boxes for
accessories such as activators or safety devices
and any schematics included with them.
non-standard wiring, follow the schematics
instead of this manual.
MULTI- CONDUCTOR
CABLE, SEE DWG.
E4-PRE-0006 FOR
MORE DETAILS.
FACTORY TERMINATED
LEADS.
ACT-JUNCTIONBOX
ACT JUNCTIONBOX
ASSEMBLY
TERMINAL FUNCTIONS
CLOSE
OPEN - NO AUTO CLOSE
+24VDC
STOP - REMOVE JUMPER
-24VDC
OUTPUT #1
OUTPUT #1 COMMON
ALT. ACT. INPUT
OPEN W/ AUTO CLOSE
INPUT 7
-
-
-
-
-
-
-
-
PROGRAMMABLE
REVERSING EDGEJUMPER MUST
BEIN 8.2K POSITION ASSHOWN.
SPIRAL
D0091893-10
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