Sears CRAFTSMAN 917.252530 User manual

cRoFTX
MODEL NUMBER 917.252530
•Assembly
° Operation
°Customer Responsibilities
•Service and Adjustments
°Repair Parts
OWNER'S MANUAL
TM
CAUTION: Read and follow all safety rules and instructions before operating this equipment.

SAFETY RULES &
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
•Only allow responsible adults, who are familiar with the
instructions to operate the machine.
-Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrownby the blade,
•Besure the area isclearofother people before mowing. Stop
machine if anyone enters the area.
°Never carry passengers. _ : ::::
•Do not mow in reverse unless absolutely necessary, Always
look down and behind before and while backing.
•Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
•Slow down before turning.
•Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing.
°Stop engine before removing grass catcher or unclogging
chute.
° Mow only in daylight or good artificial light,
•Do not operate the machine while under the influence of
alcohol or drugs ...... : ,
and the mowing activity. Never assume that children will remain
where you last saw them .... .....
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
°Before and when backing, look behind and down for small
children,
•Never carry children. They may fall off andbe seriously
injured or interfere with safe machine operation.
°Never allow children to operate the machine,
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE : :
•Use extra care in handling gasoline and other fuels, They are
flammable and vapors are explosive,
- Use only an approved container,
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling, Do not
smoke. : ....
,Never refuel the machine indoors.:
-Never store the machine or fuel :container inside where
° Watch for traffic when operating near or crossing roadways. : there is an open flame, :such as a water heater.
°Use extra care when loading or unloading the machine into " :Never run a machine ins!dea _!osed area.
a trailer or truck. _i:i: :_:::= :: ::: , :Keep nuts and bolts especially blade attachment bolts tight
...... :: :i and keep equipm_nt]rt g00d €ondition.
II. SLOPE OPERATION : :::: : : ::::i(:i:: ::ii:: : i_i i: _Never tamper with :'safety deviceS.: 'Check their proper
Slopes are a major factor reiated to loss-of-control andtipover := _i=:i _ Operationregularlyl :i: =::i:
accidents, which can All st0pes : Keeomachine free0f arass leaves or other debris build-up.
require extra caution, ifyou cannot back up the slope erif you feel ::: :c ea.n:0 or rue spi _ge: Alow 'roach ne to cool befo;'e
uneasy on it, do not mow it. I .:: : :: JiLl:i :storingii:::i :i: ::;:::::: : : :
DO: i: ::= :; ::_ : i: :, i::iStop :and inspect the:equipment :if you strike an object.
• Mow up and down slopes n0i across.::: : :: Repair!
• : : : : : : •Never make adjustments or repairs with the engine running
Remove obstacles such as rocks tree hmbs etc. :: : _ : ......
......... ,_ : .... , :,:_ :L..,_, ,::Grasscatchercomponentsaresubjecttowear, damage, and
•watcn for hOleS ruts or Dumps., uneven terral{i coulu : : _. .. :_. ,_ ....
°Use slow speed. Ch0ose a Iow gear sothat you will not have
to stop or shift while on the slope.
°Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
°Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction.
°Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.... i :i
DO NOT: .................
: O =::Donotturnonslopesunlessnecessary, andthen, turnlslowly
and gradually downhill, if possible ................
::Do not mow near dr0p:-0ff& ditches, or embankments. The : :ii::
•mower could suddenly turnover if a wheel is over the edge
: Ofa c!iff or ditc h,:or if an edge cayes in: _:: : : _::ii :: :
..... ' Do nOt mow onwet :grassl Reduced tracti0n could Cause
o
replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED. ......
_.:iii::Ii:: i := CAUTIONi ::Always idisconnect Spark: ;" i
plug wire and place wire where it cannot
icontact spark plug in order to ;prevent
accidental starting when Setting :up,
;:::sliding" ::i :ii::i:: :::::::::_:: ;: : :_ : : i: _ :::: :transporting, adjusting or: making
:.... Donottrytostabi zethemachinebyputtingyourfootonthel : :: repairs: : : .: : :' :; :: ::
: : :; :D0 not use:graSs catcheron steep SlopeS: .... ::::2 : ;:::i : :::::::i :: :::::

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center!Department. We have competent, well-
trained technicians and the proper tools to service or repa r
this tractor. , : ....
Please read and retain this manual, The instructions writ
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.252530
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUN D
ON A PLATE UNDER THESEAT.
YOU SHOULD REcoRD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE,
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety ru]es.
• Follow a regular schedule in maintaining, caring for and
using your tractor.
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.0
GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F) _:
SAE 5W-30 (below 32°F)
OiL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .005" - .007" '
EXHAUST: .009" - .011"
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2.5
TiRE PRESSURE: FRONT: 14 PS!
REAR: 10 PSi
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester isused, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Rosources Code).
Other states may have similar laws. Federal iaws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears wiil repair or repiace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.
•Tire replacement or repair caused by punctures from outside objects, suc h as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY ....
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
.workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT iNTHE UNITED STATES.
This Warranty gives you specific tega!rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
.,rl irllllmrll HrH
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-20
WARRANTY .... ,............................................................. 3
TABLE OF CONTENTS ...... ........................................... 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7,10
INDEX A
Accessories............................... _............5
Adjustments:
Brake ........................................... 23
Carburetor ................................... 26
Mower:
Front-To-Back ........................ 22
Side-To-Side .......................... 22
Throttle Control Cable ................. 26
Air Filter, Engine ................................. 19
Air Screen, Engine ............................. 19
Assembly ..................................... _...7-t0
B
Battery:
Charging ....................................... 8
Cleaning ...................................... 18
Connecting .................................... 7
Starting with Weak Battery .......... 25
Storage ....................................... 27
Terminals .................................... t 8
Belts:
Motion Drive
Removal/Replacement ........... 23
Mower Blade Driv3
Removal!Replacement ........... 22
Blade:
Sharpening .................................. 17
Replacement ............................... 17
Brake Adjustment ...... ......................... 23
C
Carburetor Adjustment ....................... 26
Controls, Tractor ................................ 11
Customer Responsibilities ............. 16-20
Engine:
Air Filter ................................... 19
:Air Screen, Engine .................. 19
Battery ..................................... 17
Cooling Fins, Engine ............... 20
Engine Oil ............................... 18
Fuel Filter ................................ 20
Spark Plugs ............................. 20
Tractor:
Blades ..................................... 17
Lubrication Chart ..................... 16
:Maintenance Schedule ........... 16
Tire Care ......................... 8,17,26
Cutting Height, Mower ........................ 12
OPERATION .......................................................... 11-15
MAINTENANCE SCi-IEDMLE ..................................... 16
SERVICE AND ADJUSTMENTS ........................... _)1_6
STORAGE .................................................................... 27
TROUBLESHOOTING ........................................... 28-_)9
REPA|R PARTS _ TRACTOR ................................ 3_"_47
REPAIR PARTS - ENGINE .................................... 50155
PARTS ORDERING/SERVICE .................. BACK PAGE
E
Electrical:
interlocks and Relays .................. 25
Schematic ................................... 31
Wiring Diagram ........................... 32
Engine:
Air Filter ....................................... 19
Air Screen ................................... 19
Cooling Fins, Engine ................... 19
Oil Change .................................. 18
Oil Level ................................. 14,18
Oil Type ............. :......................... 18
Preparation ................................. 14
Repair Parts ........................... 50-55
Starting ........................................ t4
:Storage ....................................... 27
F
Filters:
Air ................................................ 19
Fuel ............................................. 20
Fuel:Type ............................................ 14
Storage ....................................... 27
Fuse ................................................... 25
G
Gauge Wheels ..................................... 9
H
Hood Removal/installation ................. 25
L
Leveling Mower Deck ......................... 22
Lubrication Chart ................................ !6
M
Maintenance Schedule ...................... 16
Mower:
Adjustment, Front-to:Back .......... 22
Adjustment, Side-to-Side ............ 22
Blade Sharpening ....................... 17
Blade Replacement ..................... 17
Cutting Height ............................. t2
,Installation ................................... 21
Operation .................................... I3
Removal ...................................... 21
Mowing Tips ....................................... 15
Muffler ................................................ 20
Spark Arrester .......................... 3,42
Mulcher Plate ..................................... 10
'4
O
Oil: Cold Weather Conditions ....... 14,18
Engine ......................................... 18
Storage ....................................... 27
Operation ...................................... 11-15
Operating Mower ................................ 13
Options:
Accessories ................................... 5
Spark Arrester ..................... 3,42
P
Parking Brake ................................ 11-12
Parts Bag ............................................. 6
Pads, Replacement/Repair ........... 32-47
:ProductSpecifications ........................... 3
a
Repair Parts .................................. 32-47
S
Safety Rules....;.... .........:...................... 2
Seat ................................................ ,..... 8
Service and Adjustments .............. 21-26
Brake ........................................... 23
Carburetor ................................... 26
Fuse ............................................ 25
Hood Removal/Insta!lation .......... 25
Motion Drive Belt
Remova!/Replacement ........... 23
Mower Blade Drive Belt
Removal/Replacement ........... 23
Mower Adjustment:
Front-to-Back ......................... 22
Side-to-Side ........................... 22
Mower Installation ....................... 21
Mower Removal .......................... 21
Tire Care ............................. 8,17,24
Slope Guide Sheet ............................. 57
Spark Plugs ........................................ 20
Specifications ....................................... 3
Starting the Engine ............................ 14
Steering Wheel ................................ 7,24
Stopping the Tractor ........................... 12
Storage ............................................... 27
T
Throttle Control Cable Adjustment ..... 26
Tires ........................................... 8,17,24
Trouble Shooting Chart .................. 28-29
Transaxte Repair Parts................. 48-49
W
Warranty ............................................... 3
Wiring Diagram .................................. 32
Wiring Schematic ............................... 31

iiiiiiiiiiiiiiil,,,, ill illllllll lit HI,I,,,,,, II i,,
IIIIIIIIIIIII /11/_1 ill ii AND ATTACHMENTS
iiiii IIIIIIIIII i III/ I
These accessories and attachments were available through most Sears retailoutlets and service centers when the tractor was purchased,
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPA"KPLUG.............GASCAN
j?
I ENG!NE olL_:: AIR FILTER
%MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers awide vadety ofattachments that fit your tractor. Many of these are listed below with bdef explanations of how they can help
you. This listwas current at the time of publication; however, itmay change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longerbe available or tit your model, Contact your nearest Sears store for the
accessories and attachments that are available for your tractor, i
Most ofthese attachments do not requireadditional hitches or conversion kits(those that do are indicated) and are designed for easy
attaching and detaching. .....
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervalsto let moisture soak in.
Steel weight tray for increased penetration,
BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protectsfront end of tractor from damage.
CARTS make haufing easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes sma{I plugs out of soil to a{Iow mo{s-
lure and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront ofmower deekto reduce
chances of "scalping" on uneven terrain.
GANG HITCH letsyou tow 2 or3 pull-behind attachments atonce,
such assweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATGHER loosens soil and flips thatch and
matted leavesto lawn surface for easy pickup. Twenty spring tine
teeth. Useful toprepare bare areas for seeding. Available for front
or rear mounting. :HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equippedas 3-[n-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you loadand un[oad tractor trom a
pickuptruck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for .smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to390 Ibs.ofweight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADEforsnow remova[only. 14-inchhigh, 48-inch wide
blade clears 42-inch path when angtedleff or right. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow !0 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and!or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides fungicides and liquidfertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you Collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
liftand depth control system and does NOT require asleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aeratirlg, hilling...without toots.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12.volt amber caution light for mounting on cab top.
VACS for powerful collect{on of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VACICHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

..... lain Ill i ]ln l ill, II I==
CONTENTS OF HARDWARE PACK
ii,alll,,,i,, iii ,,,,,,,,,,,,,,,, ,,,,, t t i,,, ,,,,,,,, ,,, , ,,,,,,,,, ,, i t
............ ,i,ii
Parts packed separately in carton
i t iii/_iitilitiiiiiit it tttttllltl it it I
Parts Bag contents shown full size
iiit
i i ii
O
(1) Large Flat Washer
t (2) Sheet
Metal
Screws
#10-16 x 1/2
i!!ll]lltll1t,"
(1) Shoulder Bolt 5/16-18 (1) Hex Bolt t/2-13 x 1
(1) LockWasher 1/2 _
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #10
_Waihers :ug_ i:
(2) Weld Nuts #10
3/16 x 3/4 x 16 Ga
! "litt't/lil't'l"i'@
t2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
[2) Washers 9/32 x 5/8 x 16 Gauge _
(2) Lock Washers 1/4
Seat
Steering
Wheel
Battery acid
Steering
Boot
Owner's Manual
Mulcher
Plate
Parts Bag
i i i, i i
Parts bag contents not shown full size
i
(2) Washers 3/8
Shoulder _/ !q_ x 7/8 x 14 Gauge
(2)
Bolts i )._/Z_ l _'_ (2) Center-
_," ^, _/ lock Nuts
(z) Gauge
Wheels <_
Steering Wheel
Adapter@@ Steering
(2) Latch Hook Wheel Steering
Assemblys Insert Bushing
(2) Keys
Slope Sheet
,i i ri
Battery Caps
and Instructions
H,
6

ASSEMBLY
,,,,,,,,,,,,,=, ii wii i i llnln i I II ,,, ii III I
Your new tractorhas been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrenchset willmake assembly easier. Standard
wrench sizes are listed,
(1) 5/16" wrench (1) 3/4" Socket w!drive rachet
(2) 7/t6" wrenches Phillips Screwdriver
(1) !/2" wrench Tire pressure gauge
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
-Remove all accessible loose parts and parts cartons
from carton (See page 6).
° Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
° Check for any additional loose parts or cartons and
remove.
o
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Slide the steering bushing over the steering shaft.
° Raise steering shaft forward until screw holes in dash
iine up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
• Position steering boot over steering shaft.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
• Slidesteering wheel adapter onto upper steering shaft.
• Position front wheels of the tractor sothey are pointing
straight forward.
°Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large fiat washer and 3/8-24 locknut and
tighten securely.
Snap steering wheel insert into center of steering
wheel.
• Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
1NSKID THAT MAY PUNCTURE TIRESWHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 8)
• Raise attachment lift lever to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place freewheel control in freewheeling position to
disengage transmission (See 'q'O TRANSPORT" in
the Operation section of this manual). '
• Roll tractor backwards off skid.
° Remove banding holding discharge guard up against
tractor.
WHEEL
ADAPTER
STEERING
BOOT
STEERING
SHAFT
IBUSHING
SCREW
ABS
_/ TAB
POSITION)
STEERING , ,',
SHAFT :'-" TAB
(SHIPPING
POSITION) ', SLOT
FIG. 1
7
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Figs. 2 and 3)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally incontact with battery acid.
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
batteryvent caps. Always wear gloves,
clothing and goggles to Protect your
hands, skin and eyes.
nllllnl
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• See instructions packed with vent caps in parts bag.
•Remove cardboard packing from seat pan, raise seat
pan and open battery box door.
•Remove battery from tractor tofill with acid and charge.
•Fill battery with acid. Fill each ceil until it reaches the
bottom of the vent wells. Do not overfill.
° Allow battery to stand and settle for at least thirty
minutes. After standing, check the battery cell acid
level. If below the vent wells, add more acid until the
correct level is reached.

....... H
While battery isstanding (after adding acid) and faterl while
battery is being charged, continue with assembly oftractor.
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT fS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT iN A SHORTENED BATTERY
LIFE.
Charge battery at a rate of 6 amperes for I hour. Use
a 12 volt battery charger. Observe all safety precau-
t{ons required for battery charging.
Checkthe acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or
iron free water.
Install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then
:wipe dry.
Check battery case for leakage to make sure that no
damage has occurred in handling.
Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming,
Follow instructions on how to install battery.
SEAT PAN
i, VENT WELL
LEVEL
BATFERY
o
FIG. 2
CUT AWAY VIEW
FIG. 3
Ly_ •
INSTALL SEAT (See Fig. 4)
Adjust seat before tighteningadjustment bolt.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble shoulder bolt.
• Assemble adjustment bolt, lock washerand flat washer
loosely. Do not tighten.
• Tighten shoulder bolt securely.
oLower seat intooperating position and sit on seat.
• Slide seat until a comfortable position is reached wh{ch
allows you to press clutch/brake pedal all the way
down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
BOLT
FIG. 4
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
Forbest cutting results, mower housing should be properfy
leve]ed. See '%0 LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section Ofthis manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate yourtractor, check to seethat
the brake iSproperly adjusted. See '%0 ADJUST BRAKE"
in the Service and Adjustments section of this manual.

INSTALL BATTERY (See Figs. 5A and 5B)
i i i i ii i,,i,l,,,,,,m
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
• Liftseat to raised position.
• Open battery box door.
•Be sure battery drain tube is attached to battery box.
•Lower battery into battery box with battery terminals
_toward front of tractor.
=First connect RED battery cable topositive(+) terminal
with hex bolt, fiat washer, lock washer and hex nut as
shown. Tighten securely.
• Connect BLACK grounding cableto negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely,
° Close battery box door. _ ,
Open battery box door for:
• Inspection for secure connections (to tighten hard-
ware) ....
inspection for corrosion.
BATTERY
BOX DOOR
•Testing battery.
•Jumping (if required).
° Periodic charging.
NEGATIVE
(BLACK) CABLE
LOCK
: : .... _HER
POSITIVE
(RED) CABLE
POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL
FIG. 5A
;
BLY¸
BATTERY
BOX DOOR
VENT CAPS
HH,,II
FIG. 5B
:i
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 6)
Assemble gauge wheels with tractor on a flat evel surface.
• Adjust mower to desired cutting height (See 'q'O AD-
JUST MOWER Cu]-rlNG HEIGHT in the Operation
section of this manual). .....
° With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 locknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.
IGAUGE WHEEL
bUNTING
LOCKNUT
3_"WASHER
GAUGE WHEE_
\
.,_fSHOULDER BOLT
FIG. 6
9

_...................... iiil,lll ill ii_ll,ll,i n ii i I, H iiil,lll,llll i illll i il,,,,i Hill, III,HIIIIII I III/
ASSEMBLY
• Install two latch _hooksto mulcher plate :using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assembleweid nut:to ilatch h0okby inserting
weld nut from the top with :hook pointing down.
• Tighten hardwaresecurely._i _::
• Raiseandholddeflecto shieiduPr ghtposition.
• Place front of mulcher p!ateover fr0nt of mower deck
opening and slide into place as shown.
• Hook front latch intohole on front ofmower deck.
•, Hook rear latch intohole on back of mower deck.
........... ................................
_ CAUTION: Do not remove discharge
| • • guard from mower. Raise and hold
|_guard when attaching mulcher plate
|_and allow it to rest on plate while in
! operation. ,,, ,, _ :
TO CONVERT TO BAGGING OR .....
DISCHARGING i_ii _ : _ ii
Simply remove mulcher plate and store in a safe place.
Your :mower is now ready for discharging or nsta!lation of
optional grass :catcher accessory.
WELD NUT FROM THE TOP
LOCK
WELD WASHER
LATCH ,
SCREW
HOOK POINTS DOWN
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
'_SCREW
FIG. 7A
WELD
NUT
DEFLECTOR
SHIELD "I
LATCH
HOOKS
FIG. 7B
•/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,," No remaining loose parts in carton.
,/ Batteryis properly prepared and Charged. (Minimum
1 hour at 6 amps).
#" Seat is adjusted comfortably and tightened securely.
¢" All tires are properly inflated. :(For shipping purposes,
the tires were overinflated at the facton]).
,/ Be sure mower deck is propedy leveled side-to-side/
front-to-rear for best Cutting results. (Tires must be
properly inflated for leveling).
v" Check mower and drive belts. Be sure they are routed
properly around pu leys and inside all belt keepers.
,[ Check wiring. See that all connections are still secure
and wires are properly clamped.
,7 Before driving tractor, be sure freewheel control is in
drive position. .....
WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS: i
,/ Engine oil isat proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,/ It isimportant to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See 'q'O START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).
10