Sherman + Reilly Revolution Series User manual

Sherman + ReillyTM Revolution
Series
PT-3000 Puller Tensioner
Operator’s Manual

SHERMAN + REILLY™
Revolution Series
PT-3000 Puller Tensioner
OPERATOR’S MANUAL
©2018 by Sherman + Reilly Inc.
Revision BAugust 2018

SHERMAN + REILLY™
Revolution Series
PT-3000 Puller Tensioner
OPERATOR’S MANUAL
©2018 by Sherman + ReillyTM Inc.
Important Safety Notice
Before using any Sherman + Reilly™ equipment, operators must read and understand all procedures and safety
instructions. Note all safety information and specific safety requirements as explained in this manual.
Failure to follow these instructions could result in damage to the machine, serious personal injury, or death.
Advertencia
Por favor, lea atentamente todas las instrucciones operacionales y de seguridad antes de operar esta maquinaria. Si no
entiende las instrucciones, por favor consulte a su supervisor antes de utilizar esta maquinaria.
El uso inadecuado de estas instrucciones puede resultar en lesiones graves o en muerte.
Save this operator’s manual for future reference.
This material is copyrighted and proprietary to Sherman + Reilly™ Inc. and is not to be reproduced, used, or disclosed except
in accordance with express written permission from Sherman + Reilly™ Inc. Information is provided for the purpose of product
usage and maintenance descriptions only. The descriptions and specifications in this manual are subject to change without
notice, and to the best of our knowledge, are accurate at the time of printing. The information contained may not be specific
to all models or units, and must not be construed as warranted characteristics in the legal sense. The information does not
relieve users from the duty of conducting their own inspections and evaluations. The information contained represents the
best practices for the safest use and maintenance of the machine/unit, and does not cover every situation. With regard to
situations not covered in this manual, the operator is responsible to ensure the safe operation of the machine and should ask
questions or make inquiries if uncertainty exists prior to the operation of the machine or unit. Sherman + Reilly™ Inc. reserves
the right to continually improve and expand our product line. It is our policy to improve our products whenever it is possible
and practical to do so. We reserve the right to make changes or improvements at any time without incurring any obligation
to install such changes on products previously sold. As our products are subject to continual improvement, we reserve the
right to amend the product specifications, maintenance steps, and all information contained in this manual. Some product
improvements may have taken place after this manual was published.
Communication with the Manufacturer
For information on Sherman + ReillyTM products, contact us by phone at (423) 756-5300 or 800-251-7780 or via email at
help@sherman-reilly.com or at 400 W. 33rd Street, Chattanooga, TN 37410; www.sherman-reilly.com .
NOTE: Product images shown are for illustration purposes only and may not be an exact representation of your product. Actual product
may vary due to continual product enhancement and improvement.


Table of Contents
IMPORTANT SAFETY NOTICE .........................................................................................................................................................................3
COMMUNICATION WITH THE MANUFACTURER .................................................................................................................................................3
1
INTRODUCTION........................................................................................................................................................................ 1
TERMS OF USE ..............................................................................................................................................................................1
2
SAFETY ..................................................................................................................................................................................... 2
HAZARD OVERVIEW .......................................................................................................................................................................2
COMMON ISO SYMBOLS: ...............................................................................................................................................................3
OPERATOR SAFETY PRECAUTIONS .....................................................................................................................................................4
EMPLOYER SAFETY PRECAUTIONS .....................................................................................................................................................5
Chemical Safety................................................................................................................................................................6
Temperature Limits for Hydraulic Oil...............................................................................................................................6
Before Starting Operations ..............................................................................................................................................7
Understand the Machine .................................................................................................................................................7
Preparations for Safe Operation ......................................................................................................................................7
Pre-Towing Checklist......................................................................................................................................................10
In the Event a Fire Occurs...............................................................................................................................................11
EMERGENCY STOP PROCEDURE ...................................................................................................................................................................11
Unauthorized Modifications ..........................................................................................................................................13
Precautions When Running Engine Inside Building........................................................................................................13
Investigate and Confirm Jobsite Conditions...................................................................................................................13
Precautions When Working on Loose Ground ...............................................................................................................13
Positioning the Machine ................................................................................................................................................14
3
CONTROLS.............................................................................................................................................................................. 15
GENERAL OVERVIEW ....................................................................................................................................................................15
SPECIFICATIONS...........................................................................................................................................................................16
TERMS TO KNOW ........................................................................................................................................................................17
OPERATOR CONTROLS ..................................................................................................................................................................18
Control Panel on the Unit...............................................................................................................................................18
4
HANDLING AND OPERATION .................................................................................................................................................. 20
PRE-OPERATION INSPECTION.........................................................................................................................................................20
START UP AND SET UP PROCEDURE ................................................................................................................................................22
SYSTEM CONTROL SCREEN DESCRIPTIONS ........................................................................................................................................23
Main Screen ...................................................................................................................................................................23
Engine Information Screen.............................................................................................................................................24
Engine Indicators ...........................................................................................................................................................24
Hydraulic Information Screen ........................................................................................................................................25
Set Up Screen – Security Level 0.....................................................................................................................................26
Automatic Control System Shutdown ............................................................................................................................27
Controller Communications Error Screen.......................................................................................................................27
Error Messages ..............................................................................................................................................................27
Engine Error Codes.........................................................................................................................................................27
DPF and Engine Indicators .............................................................................................................................................28
ENGINE THROTTLE CONTROL .........................................................................................................................................................29
JACK CONTROLS ..........................................................................................................................................................................29
PMTA BOOM CONTROL...............................................................................................................................................................30
BRAKE OPERATION ......................................................................................................................................................................31
HYDRAULIC MANUAL OVERRIDE.....................................................................................................................................................32
HYDRAULIC WARM-UP.................................................................................................................................................................32
DIESEL PARTICULATE FILTER (DPF) RE-GENERATION INFORMATION......................................................................................................33
REEL REMOVAL AND INSTALLATION .................................................................................................................................................34
PAYOUT OPERATIONS –PULL MODE..............................................................................................................................................36

PAYOUT OPERATIONS –NON-POWERED ......................................................................................................................................... 38
Manual Payout Brake .................................................................................................................................................... 38
Non-powered Walk-off .................................................................................................................................................. 39
PULLING .................................................................................................................................................................................... 40
Tension........................................................................................................................................................................... 42
TENSIONING ............................................................................................................................................................................................ 42
Spider System ................................................................................................................................................................ 44
UNDERGROUND CONNECTORS....................................................................................................................................................... 45
UNDERGROUND PULLING.............................................................................................................................................................. 46
POST-OPERATION INSPECTION CHECKLIST ........................................................................................................................................ 48
5
TROUBLESHOOTING ............................................................................................................................................................... 49

Safety
PT-3000 Operator’s Manual 1
1
Introduction
Terms of Use
It is important that every machine is operated in a safe manner. To properly, safely operate this machine, it is
required that operators and service people read and understand the information in this and the engine
manufacturer’s manual. ANYONE working around the machine should read the safety precautions in the
manuals. Be aware each warning and precaution is to help protect against injury. Taking unnecessary risks and
ignoring warnings is the primary cause of personal injury and fatal accidents in the work place. If you have any
questions regarding operation or safety of a procedure or situation, contact the Sherman+ Reilly™ Customer
Service Manager at 800-251-7780 or via email at help@sherman-reilly.com
Publication of this manual and the safety precautions in it does not in any way represent an all-inclusive list. It
is the operator’s responsibility to make sure the machine is operated in accordance with all state and local safety
requirements and codes, including all applicable OSHA- (Occupational Safety and Health Administration) and
EPA- (Environmental Protection Agency) regulations, as well as ANSI- (American National Standards Institute)
accredited standards.
Should a problem or unsafe condition arise, shut the machine down using the normal shut-down procedure. In
the event of an emergency, use the emergency stop procedure described in this manual, and then notify the
proper authorities or follow your employer’s prescribed procedure for an emergency situation.
Sherman + Reilly™ strongly recommends that only persons who have a full understanding of the provided
manual and who are knowledgeable in the use of overhead line pulling and tensioning machines, including all
applicable laws, regulations, and safety standards, be allowed to operate this machine. There are significant
hazards inherent to the use of this machine; therefore, all operators should be educated on all functions,
procedures, and safety measures outlined in this manual prior to their use or maintenance of this machine.
Sherman + Reilly™ strongly recommends that only personnel that are literate in the English language and who
verbally understand the English language be considered as operators or service personnel for this machine.
Sherman + Reilly™ also recommends following applicable guidance published by the Institute of Electrical and
Electronics Engineers (IEEE), and specifically IEEE Standard 524 – Guide to the Installation of Overhead
Transmission Line Conductors (IEEE 524-2003 or subsequent).
This manual was prepared to help the operator use and service the machine in a safe manner. Responsibility
for safety during operation and service rests with the person(s) performing the work. Being alert of
surroundings and observing all safety precautions, and all rating requirements and standards is required to help
reduce the possibility of an accident. This manual is of no value if the operator does not read and understand
the instructions and precautions- before starting or trying to operate the machine. The operator must be aware
of the machine’s capacities and limitations. It is the operator’s responsibility to watch for situations and
conditions which could affect the normal performance of the machine and the safety of the operating/work
environment.
Sherman + Reilly™ Pullers are powered, hydraulically actuated machines. This machine has variable speed and
line tension controls; however, if tensioning multiple conductors using a running board, the total line pull
applied from all conductors must not exceed the capacity of the machine.

Safety
PT-3000 Operator’s Manual 2
2
Safety
Hazard Overview
Familiarize yourself with the following symbols before operating machinery.
These safety alert symbols are used to alert you to potential hazards.
Please pay attention to all safety warning labels and information placards posted on the machine, components, and
trailer assembly. These labels and placards are provided to assist in identifying areas containing potential hazards
while also providing information regarding equipment specifications and limitations. Please see below for examples:
Warning Terms: signal words in this manual that call the operator’s attention to safety concerns.
WARNING
indicates the information
relates to a specific immediate hazard or
unsafe practice which, if disregarded,
could result in personal injury or death.
DANGER
indicates the information
relates to a specific immediate hazard
which, if disregarded, will result in severe
personal injury or death.
NOTE indicates the
information is
important to the correct operation or
maintenance of the machine.
CAUTION
indicates the information
pertains to a potential hazard or unsafe
practice which, if disregarded, may result
in minor personal injury or equipment
damage.

Safety
PT-3000 Operator’s Manual 3
Common ISO Symbols:
Not all symbols apply to all machines
High voltage hazard
Electrical shock hazard
Pinch point and/or entanglement
hazard
Cutting and/or crushing hazard
Crushing of body hazard
Crushing of Toes or Foot Hazard
Hot Surface Hazard
Eye and/or Ear Hazard
Risk of Explosion Hazard
Toxic Hazard
Flammable Material Hazard
Automatic Start-Up Hazard
Carcinogen Hazard

Safety
PT-3000 Operator’s Manual 4
Operator Safety Precautions
Do not attempt to operate any Sherman +
Reilly™ equipment without proper instruction,
including reading and understanding the
provided manual.
Do not place any part of the body into a potential
pinch point. The machine should be turned off
and locked out in accordance with OSHA
regulations before attempting to correct a
problem, work on the machine, or perform
preventive maintenance.
Obey and enforce all warnings including OSHA
requirements and ANSI standards.
Never allow anyone to ride on the unit while it is
being towed.
Always wear proper safety equipment as
required by employer.
Never bypass safety switches or operate
equipment with faulty safety devices.
Be sure all guards and access covers are in place
and secured when the machine is being
operated.
Be aware of people in the work area who may be
at risk during operation.
Know all emergency shutdown procedures.
Do not obstruct controls or fire extinguisher and
make sure fire extinguisher is fully charged.
Never operate equipment while under the
influence of any substance which could impair
ability or judgment.
Do not operate equipment if work ability is
impaired by fatigue, illness, or other causes.
Always use employer approved grounding
procedures when operating the machine.
Never use hands to check for hydraulic system
leaks. Hydraulic fluid escaping under pressure
can cause personal injury.
Avoid contact with pumps, cylinders, hoses,
engine components, and exhaust system.
Do not refuel unit while the engine is running or
hot.
Keep all body parts, to include head and limbs,
away from all moving parts.
Refer to engine manufacturer’s manual for all
additional safety precautions which relate to
engine operation and service.
Know location and function of all controls,
gauges, instruments, and protective devices.
Never use unit to tow or winch another vehicle.
Never use controls or hoses for hand holds.
Do not exceed unit specifications and
limitations, to include weight.
Know where to get help in the event of an
emergency or injury.
When towing this machine/unit trailer, the
driver should use caution and adjust speed
based on road, weather, and terrain conditions,
as well as applicable laws and speed limits.
Do not make physical contact with rope or cable
as it enters or leaves the machine or drum.
To prevent the possibility of electrocution, do
not enter or leave the unit while it is operating
or allow anyone to touch or lean on the machine
when in use.
Avoid direct inhalation of engine exhaust gases.

Safety
PT-3000 Operator’s Manual 5
Employer Safety Precautions
This guideline is intended to assist owners, employers, job site supervisors, and operators in ensuring that the
equipment is operated in a safe manner. Each job site may have additional situations and conditions which
need consideration. Information in this manual applies to all the operators charged with the use and/or
maintenance of the machine. This manual is not a training manual. This manual must be kept with the machine
for the entire life the machine in order to be available to all potential users and operators. This manual should
be kept in a sheltered dry place.
Monitor the operators to be sure they observe and practice safety procedures and operate the support
equipment as outlined in this manual.
Establish a regular inspection program which includes malfunction reports, inspection, and service records. This
inspection should cover the machine condition, adjustment, and ensure all safeguards are in place and
functional. Additionally, all pre/post-operation inspections should be conducted at prescribed intervals.
Make sure that any malfunction or breakdown affecting the safe operation of the equipment is properly
corrected or repaired before returning the machine to service.
The employer must provide training and instruction in chemical safety and safe methods of work before
assigning workers to operate, service, or repair the machine and equipment. A record of training dates,
employee names, and level of training shall be maintained. Only persons who have a full understanding of the
provided manual- (provided in English only), and who are competent in the use of overhead pulling and
tensioning machines; to include all applicable laws, regulations, and safety standards, should be allowed to
operate this machine. There are significant hazards inherent to the use of this machine, therefore all operators
should be educated on all functions, procedures, and safety measures outlined in this manual- prior to their use
or maintenance of this machine.
Employer must utilize a lock-out/tag-out procedure which complies with OSHA Standard, Part 1910.147, Title
29 of the Code of Federal Regulations or subsequent. This procedure must include control of all keys.
The employer should specifically inspect all safety equipment and protective devices on the equipment to
ensure they are not bypassed or disabled. Operation of equipment should not be permitted unless all safety
devices are in place and functional. The employer should meet all appropriate information dissemination and
protection requirements for the workers.
Operators and maintenance/service personnel should take appropriate precautions, to include wearing all
(PPE)-Personal Protection Equipment, prior to the operation, maintenance, or service of the machine.
Operators should wear suitable clothing to reduce the possibility of entanglement in the machines moving
parts. Operators should not wear chains or other jewelry for the same reason.

Safety
PT-3000 Operator’s Manual 6
Chemical Safety
Exposure to chemicals during normal operation of the machine is limited; however, chemical exposure may be
encountered through preventive maintenance and repair. Operators and maintenance/service personnel
should take appropriate precautions, to include wearing all (PPE)-Personal Protection Equipment, prior to the
operation, maintenance, or service of the machine. All Material Safety Data Sheets (MSDS’s) or Safety Data
Sheets (SDS’s) for OEM chemicals present upon initial manufacture/shipment of machine can be made available
upon request to Sherman + Reilly™.
Any additional chemicals introduced to the machine or used in conjunction with maintenance or repair of the
machine are required by federal regulations to have a MSDS/SDS available, and are the responsibility of the
operator’s employer or the organization providing the maintenance. All chemical handling and disposal should
be done in accordance with environmental, federal, state, and local laws and regulations. Sherman + Reilly™ is
not liable for the mishandling, misuse, or improper disposal of chemicals, with regard to the use or maintenance
of Sherman + Reilly™ machines or equipment.
All responsibilities, including but not limited to: handling and disposal of chemicals, availability and
maintenance of MSDS’s/SDS’s, labeling of chemical containers, and training of employees and operators,
should be fulfilled in accordance with the Hazard Communication Act, Hazardous Materials Transportation
Act, Occupational Safety and Health Administration’s Hazard Communication Standard- (29 CFR) Part
1910.1200, and all applicable Environmental Protection Agency Standards and Regulations- (additional
standards may apply). For further information on safety standards regarding chemicals see OSHA and EPA
websites.
Temperature Limits for Hydraulic Oil
WARM-UP HYDRAULIC FLUID.
For safe operations, it is recommended that the hydraulic fluid be allowed to warm-up prior to use. Sherman +
Reilly™ units ship with ISO 32 hydraulic fluid. Cold hydraulic fluid can damage the machine.
The current temperature of the hydraulic oil can be viewed on the Hydraulic Information Screen.
NOTE:
This blue temperature message on the System Control Panel
indicates that the oil temperature is below 60 ° F (16 °C). It will disappear
once the hydraulic oil exceeds 60 °F (16 °C).

Safety
PT-3000 Operator’s Manual 7
Before Starting Operations
•Only trained and authorized personnel can operate and maintain the machine.
•Follow all safety, precautions, and instructions in this manual when operating or performing inspection or
maintenance on the machine.
•If you are not feeling well, of if you are under the influence of alcohol or medication, your ability to safely
operate or repair your machine may be severely impaired, putting yourself and everyone else on your job site in
danger.
•When working with another operator if with the person on the worksite traffic duty, discuss the content of the
operation beforehand and use the determined signals when performing the operation.
Understand the Machine
•Before operating the machine, read this manual thoroughly. If there is any place in this manual that you do not
understand, ask the person in charge of safety for explanation.
•If you find any problem in the machine during operation or maintenance (noise, vibration, smell, incorrect
gauges, smoke, oil leakage, etc., or any abnormal display on the warning devices or monitor), report the
problem(s) to the person in charge and take the necessary action. Do not operate the machine until the problem
has been corrected.
Preparations for Safe Operation
Preparations for Safety Related Equipment
•Be sure that all guards, covers, and safety devices are in their proper position. Repair them immediately if they
are damaged.
•Understand the application of safety-related devices and use them properly.
•Never remove any safety-related devices. Always keep them in good operating condition.
Wear Well-Fitting Cloths and Personal Protective Equipment (PPE)
•Do not wear loose clothes or any accessories that could catch the control levers or protruding parts, and could
cause the machine to engage unexpectedly.
•Always wear appropriate PPE: hard hat, safety shoes; protective eyeglasses, ear plugs, gloves, and/or face shield,
depending on the work.
•Long hair hanging down could become entangled in the machine. Tie the hair up and be careful that it is not
caught in the machine.
•Check that all personal protective items function properly before using them.
Keep the Machine Clean
•Always keep the machine clean. If you get on or off the machine or perform inspection and maintenance on the
machine with mud or oil on your footwear or hands or on the machine, you may slip and fall. Wipe off any mud
or oil from the machine.
•If water gets into the electrical system, it could cause systems malfunctions which could cause the unit to
engage unexpectedly and could cause serious personal injury or death. When washing the machine with water
or steam, do not allow the water or steam to come into direct contact with electrical components.
•If high-pressure water us sprayed directly onto electrical fittings, hydraulic fittings, hydraulic pistons, and
hydraulic manifolds may cause failure. When cleaning, do not allow the high-pressure water to get into these
components directly. Wipe off any dirt with soft cloth.

Safety
PT-3000 Operator’s Manual 8
Precautions for Inside the Cab
•Do not leave tools or machine parts lying around inside the operator’s cab. If tools or parts get into the control
devices, it may obstruct operation and cause the machine to move unexpectedly, resulting in serious personal
injury or death.
•Do not use a cellular phone when operating the machine. This may lead to mistakes in operation and may be
cause serious personal injury or death.
•Never bring any dangerous objects such as flammable or explosive items into the operator’s cab.
Use Handrails and Step when Getting On or Off Machine.
To prevent personal injury caused by slipping or falling off the machine, always observe the
following:
•Always face the machine and maintain at least three-point contact (both feet and one hand or
both hands and one foot) with the handrails and steps to ensure that you support yourself.
•Before getting on and off the machine, check the handrails and steps if there is any oil, grease,
or mud on them. Wipe it off immediately so as not to slip. In addition, tighten any loose bolts
on the handrails and steps. If the handrails and steps are damaged or deformed, they need to
be repaired immediately.
•Do not grip the control levers or lock lever when getting on or off the machine.
•Never climb on the engine hood or covers where there are no non-slip pads.
•Never Jump off of the Machine – unless necessary to as an avoidance of electrical shock.
Precautions to Prevent Fire
•Do not bring any open flame close to flammable substances such as fuel, oil, coolant, or window washer fluid.
There is a danger that they may catch fire.
•Do not smoke or use an open flame near fuel or other flammable substances.
•Shut down the engine before adding fuel.
•Do not leave the machine when adding fuel or oil.
•Tighten all the fuel and oil caps securely.
•Be careful not to spill fuel on overheated surfaces or on parts of the electrical system.
•After adding fuel or oil, wipe up any spilled fuel or oil.
•Put greasy rags and other combustible materials into a safe container to maintain safety at the workplace.
•When washing parts with oil, use non-flammable oil. Do not use diesel fuel or gasoline. There is a danger that
they may catch fire.
•Do not weld or use a cutting torch to cut any pipes or tubes that contain combustible liquids.
•Determine well-ventilated areas for storing oil and fuel. Keep the oil and fuel in the specified place and do not
allow unauthorized person to enter.
•When performing grinding or welding work on the machine, move any flammable materials to a safe place
before starting.
•Remove any dry leaves, chips, pieces of paper, dust, or any other combustible materials accumulated or affixed
around the engine exhaust manifold, muffler, battery, or cowling.
•To prevent fires from spreading sparks or burning particles from other fires, remove any combustible materials
such as dry leaves, chips, pieces of paper, or any other combustible materials accumulated around the cooling
system (radiator, oil cooler) or inside the undercover.
•Short circuits in the electrical system can cause fires. Check to see that all power cables and wirings are in good
condition. Keep all electrical connections clean. Bare wire or frayed insulation can cause a dangerous electrical
shock and personal injury.

Safety
PT-3000 Operator’s Manual 9
•Keep all the electric wiring connections clean and securely tightened.
•Check the wiring every day for looseness or damage. Reconnect any loose connectors or refasten wiring
clamps. Repair or replace any damaged wiring.
•Check that all the hose and tube clamps, guards, and cushions are securely fixed in position. If they are
loose, they may vibrate during operation and rub against other parts. There is danger that this may lead to
damage to the hoses and cause high-pressure oil to spurt out, leading to fire and serious personal injury.
Precautions regarding highly heated exhaust gas
•The machine is equipped with Diesel Particulate Filter (hereafter DPF). DPF is a device to purify the soot in
the exhaust gas. Exhaust gas temperature may increase during the filter cleaning/purification process
(regeneration / ReGen). Do not bring any combustible material close to the outlet of the exhaust pipe. Be
aware of nearby combustible materials that may be inadvertently heated by exhaust gases.
•When there is brush, trees, dry leaves or other combustible matter near the job site, be aware that the
DPF regeneration may present a fire hazard. The system can be set to disable DPF ReGen if necessary.
Precautions regarding sensitive electrical components and welding
oThe machine is equipped multiple electronic controllers and electronically
actuated hydraulics. Electrical surges to the machine can damage the sensitive
electronic controls.
oDo not weld on the unit.
oElectrical components damaged by welding are not covered under warranty.
Precautions regarding corrosion
Regularly inspect the unit for corrosion. To help prevent rust on the unit, it is important to regularly apply a corrosion
inhibitor / lubricant like TC-11™ Corrosion Inhibitor or equivalent to exposed metal as well as fairlead rollers and pins. If
the unit is stored outdoors, a corrosion inhibiting product should be reapplied every 6 months. The product should also
be reapplied if a visual inspection indicates that surface areas are no longer glossy. The friction between the ropes and
the surface of the reel and rollers can accelerate the degradation of any corrosion inhibiting coating, therefore, the reel
and rollers should be examined after each use to determine if reapplication would be beneficial.
Precautions regarding rope, rope eyes, grips, and swivels.
All mechanical components are subject to wear. Worn components do not have the same Maximum Load Limit rating as
do new components. The total responsibility for the inspection, maintenance, lubrication, and continued use is entirely
up to the purchaser/user. Remember, visual inspection may not be sufficient and examination methods such as X-ray,
ultrasonic testing, magnetic particle inspection, dielectric resistance and others, might be required to establish the
present integrity of the product. External factors will affect the longevity of the product. There is no defined time
period for the useful life of any of these products.
Check to see that your equipment is being inspected and tested in accordance with all applicable governmental rules
and regulations and Original Equipment Manufacturer (OEM) guidance. Should any products become worn and in need
of repair, the responsibility for the actual repair work will be borne solely by the party making such repairs. It is
recommended that the OEM be contacted should there be any questions whatsoever relating to a repair.
Contact information for the Original Equipment Manufacturers (OEM) for the peripheral equipment: grips, swivels, wire,
and rope - provided with Sherman+Reilly™ equipment is provided at the back of this manual. This contact information is
provided as a courtesy by Sherman+Reilly in an effort to keep end users well informed of the maintenance and safety
requirements for this equipment. For the latest information on any of this accessory equipment check with the Original
Equipment Manufacturer.

Safety
PT-3000 Operator’s Manual 10
Pre-Towing Checklist
1. Make certain tow vehicle has the capacity and rating to tow machine safely.
2. Inspect pintle eye for excessive wear, corrosion, cracked welds or structural damage. Check
the bolts holding the pintle eye in place.
3. Inspect tow vehicle hitch and ensure hitch.
4. Make sure trailer brakes are operable.
5. Make sure the unit is safe for towing with tires in good condition and properly inflated.
6. Make sure there are no tools, objects, or trash items which could fall off during transport.
7. Chock wheels on both sides of the machine/unit trailer, then start machine/unit engine- (See
Operator Controls and Start-Up Procedure).
8. Make sure the right and left bumper jacks are fully retracted- (See Jack Controls).
9. Open the tow vehicle hitch and back vehicle into position. Set tow vehicle parking brake.
10. Slowly retract trailer tongue jack, so that the pintle eye rests correctly in hitch strike plate.
11. Ensure the hitch is secured. Connect the safety changes. The safety chains should be crossed
and short enough to prevent the tongue from digging into the ground,
should the unit
unintentionally become disconnected. The chains should be no longer than necessary to allow
slack for turning – crossing the chains provides directional control.
12. After the trailer is secured to the vehicle, stop the machine/unit engine, and remove the key
from the ignition key switch.
13. Connect the electrical plug to the tow vehicle and check:
•
Clearance lights
•
Brake Lights
•
Turn Signals
•
Brakes
14. Remove and store the wheel chocks.

Safety
PT-3000 Operator’s Manual 11
In the Event a Fire Occurs
Most Sherman + Reilly™ equipment comes standard with a fire extinguisher mounted somewhere on the
equipment for quick access by the operator. However, should a fire occur with S+R equipment; the
operator should only utilize the provided fire extinguisher, if trained in its use, if safe to do so, if in
accordance with employer policy, and in these described situations:
a. To save your own life, if in jeopardy from fire.
b. To save someone else’s life, if in jeopardy as a result of a fire- but only if safe to do so.
c. To put out small equipment fires to avoid further damage to equipment or prevent a dangerous
explosion, but only if safe to do so.
•Turn the starting switch to OFF position, and stop the engine.
•Use the handrails and steps to escape from the machine.
•Do not jump off the machine; there is the danger of falling, which could cause serious personal
injury.
•The fume generated by a fire contains harmful materials which have a bad influence on your
body when they are inhaled.
•Do not breathe the fumes.
CAUTION: Operators should exercise caution when attempting to put out fires, as the provided
extinguisher is only intended to suppress small localized fires, and is not intended to put out or “fight”
large scale fires, should one occur.
With the presence of flammable fluids and other operational environment factors, even small fires can
grow out of control quickly- operators must maintain awareness of these factors.
Proper training must also be provided by employer before engaging in any firefighting efforts. Should
a fire occur with Sherman + Reilly™ equipment, the operator should not use the equipment until it has
been inspected for safety and approved to be returned to service- regardless of the size of the fire.

Safety
PT-3000 Operator’s Manual 12
Emergency Stop Procedure
In the event of an emergency, the operator must be aware of how to shut down the machine
so as to avoid any additional injuries or equipment damage. In these emergency situations,
the lives of lineman, work crews, surrounding bystanders, as well as the operator may become
at risk- dependent upon the severity of the situation. As an operator in these situations, the
level of operating knowledge and proficiency can be tested. These factors alone make this
procedure one of the most important to know.
1. The first step of an emergency shut down during operations is
to de-energize the drive system/engine and stop all equipment
rotation and power as quickly as possible. This is done by
pushing one of the installed Emergency Stop Buttonslocated
on sides of the machine or on the control panel.Know the
location of these E-stop switches.
2. If the Emergency Stop Button is pushed during operations and
other machines/operators are being utilized in tandem or sync
with your machine, notify them as quickly as possible that an
emergency has occurred and advise to halt rotations.
3. Quickly assess situation and assist any injured personnel to get
free from hazards- only if safe to do so.
4. Notify proper authorities and get help.
5. Follow all employer emergency procedures.

Safety
PT-3000 Operator’s Manual 13
Unauthorized Modifications
•Sherman + Reilly™ will not be responsible for any personal injuries, product failures, physical loss or damage, or
impacts to the environment resulting from modifications made without written authorization from Sherman +
Reilly™.
•Any modifications made without written authorization from Sherman + Reilly™ can create hazards. Before
making any modifications, consult Sherman + Reilly™.
•Any modifications made without authorization from Sherman + Reilly™ will void any written or implied
warranty.
Precautions When Running Engine Inside Building
•The engine exhaust gas contains substances that may damage your health and even cause death. Start or
operate the engine in a place where there is good ventilation. If the engine or machine must be operated inside
a building or underground, where the ventilation is poor, take steps to ensure that the engine exhaust gas is
removed and that ample fresh air is brought in.
Investigate and Confirm Jobsite Conditions
•On the jobsite, there can be various hidden dangers that may lead to serious personal injury or death. Before
starting operations, always check the following to confirm that there is no danger on the jobsite:
•Always be careful when performing operations near materials such as shingled roofs, dry timber, dry leaves, or
dry grass because they are easily combustible and may cause fire.
•Check the terrain and condition of the ground at the jobsite, and determine the safest method of operation. Do
not operate in a dangerous area where landslides or falling rock may occur.
•If water lines, gas lines, or high-voltage electrical lines may be buried under the jobsite, contact the appropriate
authority to identify their locations, and take care not to damage any of these lines.
•In particular, if you need to operate on a road, protect pedestrian and cars by designating a person for jobsite
traffic duty or by installing fences around the jobsite.
Precautions When Working on Loose Ground
•Avoid operating the machine near the edge of cliffs, bluffs, road edges, and deep ditches. The ground may be
weak in such areas. If the ground should collapse under the weight or vibration of the machine, there is a hazard
that the machine may fall or tip over. Remember that the soil is weak in these areas, especially after heavy rain,
blasting, or earthquakes.
•When working on embankments or near excavated ditches, there is a hazard that the weight and vibration of
the machine will cause the soil to collapse. Before starting operations, take steps to ensure that the ground is
safe and to prevent the machine from rolling over or falling.

Safety
PT-3000 Operator’s Manual 14
Positioning the Machine
The driver/operator should position the puller in a suitable location where it will be free from obstructions and
clear of any apparent hazards. For overhead pulling, the puller should be approximately three times (3X) the
distance of the lead block height.
Example: If the lead block is 40 feet high, it is recommended that the puller be
positioned approximately 120 feet from the base of the pole whenever possible. By
allowing the distance to the lead block as specified, this reduces the direct downward
forces that would be created other- wise. In some situations, however, it may not be
possible to achieve these distances. (see note below).
The unit should be leveled as much as possible, centered on the lead block, and parallel to the line being pulled prior to
beginning operations.
The operator must chock the trailer wheels prior to operations and any time the vehicle is parked. All appropriate
grounding, anchoring, and protective equipment must be installed and secured to machine prior to operations.
NOTE: In some situations, (i.e., due to rough terrain), it may not be possible to achieve safe distances from the lead
block. In such situations, operators should establish as much distance as possible from the lead block and remain
aware of the increased down forces during operations.
CAUTION: All jacks should be extended for stabilization, and the machine must be leveled prior to conduction
operations.
WARNING: DO NOT OVERSTRESS THE HITCH AND TRAILER TONGUE. The trailer frame is not designed to support
the weight of the pulling vehicle. If the unit is to remain connected to the towing vehicle, extreme caution should
be taken to assure that the pintle-eye hitch does not lift the towing vehicle in conjunction with leveling and lifting
with the trailer’s hydraulic jacks. Overloading the pintle-eye hitch connection and trailer tongue can cause
structural damage to the trailer frame.
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