SMAR DF11 User manual

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Avoiding Electrostatic Discharges
3
AVOIDING ELECTROSTATIC DISCHARGES
ATTENTION
Electrostatic discharges may damage semiconductor electronic components in printed circuit
boards. They usually occur when touching components or connector pins from modules and racks,
without wearing the appropriate equipment to prevent discharges. It is recommended to take the
following precautions:
•Before handling modules and racks, remove the electrostatic charge from your body by
wearing a proper wristband or touching grounded devices;
•Avoid touching electronic components or connector pins from racks and modules.

I/O MODULES – User’s Manual
4

Table of Contents
5
TABLE OF CONTENTS
AVOIDING ELECTROSTATIC DISCHARGES ................................................................................................. 3
TABLE OF CONTENTS..................................................................................................................................... 5
DF11/DF12/DF13/DF14 - DIGITAL INPUTS MODULES - DC (SINK) .............................................................. 3
DESCRIPTION ........................................................................................................................................................................................ 3
TECHNICAL SPECIFICATIONS.............................................................................................................................................................. 3
DF15 - DIGITAL INPUTS MODULE DC (SOURCE) ......................................................................................... 5
DESCRIPTION ........................................................................................................................................................................................ 5
TECHNICAL SPECIFICATIONS.............................................................................................................................................................. 5
DF16/17 - DIGITAL INPUTS MODULES - AC .................................................................................................. 7
DESCRIPTION ........................................................................................................................................................................................ 7
TECHNICAL SPECIFICATIONS.............................................................................................................................................................. 7
DF18/DF19 - DIGITAL INPUTS MODULES AC - HIGH DENSITY ................................................................... 9
DESCRIPTION ........................................................................................................................................................................................ 9
TECHNICAL SPECIFICATIONS.............................................................................................................................................................. 9
DF20 - PUSH-BUTTON SWITCHES MODULE............................................................................................... 11
DESCRIPTION ...................................................................................................................................................................................... 11
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 11
DF21 - DIGITAL OUTPUTS MODULE DC (SINK) .......................................................................................... 12
DESCRIPTION ...................................................................................................................................................................................... 12
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 12
DF22 - DIGITAL OUTPUTS MODULE DC (SOURCE) ................................................................................... 14
DESCRIPTION ...................................................................................................................................................................................... 14
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 14
DF23 - DIGITAL OUTPUTS MODULE AC (TRIAC)........................................................................................16
DESCRIPTION ...................................................................................................................................................................................... 16
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 16
DF24 - DIGITAL OUTPUTS MODULE AC (TRIAC) - HIGH DENSITY........................................................... 18
DESCRIPTION ...................................................................................................................................................................................... 18
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 18
DF25/DF26/DF27/DF29/DF30/DF31/DF71/DF72 DIGITAL OUTPUTS MODULES - DC/AC (RELAY) ......... 20
DESCRIPTION ...................................................................................................................................................................................... 20
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 20
DF28/DF69 - DIGITAL OUTPUTS MODULES DC/AC (RELAY) - HIGH DENSITY ....................................... 22
DESCRIPTION ...................................................................................................................................................................................... 22
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 22
DF32 TO DF40 - DIGITAL OUTPUTS: DC/AC (RELAY) AND DIGITAL INPUTS: DC (SINK) MODULES ... 24
DESCRIPTION ...................................................................................................................................................................................... 24
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 24
DF41/42 - PULSES INPUTS MODULES DC LOW/HIGH FREQUENCY........................................................ 27
DESCRIPTION ...................................................................................................................................................................................... 27
TECHNICAL SPECIFICATIONS............................................................................................................................................................ 28

I/O MODULES – User’s Manual
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DF44/DF57 - ANALOG INPUTS MODULES VOLTAGE/CURRENT..............................................................29
DESCRIPTION ......................................................................................................................................................................................29
TECHNICAL SPECIFICATIONS............................................................................................................................................................30
DF45 - ANALOG INPUTS MODULE TEMPERATURE/LOW LEVEL SIGNALS............................................32
DESCRIPTION ......................................................................................................................................................................................32
TECHNICAL SPECIFICATIONS............................................................................................................................................................33
DF46 - ANALOG OUTPUTS MODULE VOLTAGE/CURRENT......................................................................35
DESCRIPTION ......................................................................................................................................................................................35
TECHNICAL SPECIFICATIONS............................................................................................................................................................36
DF67 - PULSE INPUTS MODULE AC - HIGH FREQUENCY.........................................................................38
DESCRIPTION ......................................................................................................................................................................................38
TECHNICAL SPECIFICATIONS............................................................................................................................................................39
INSTALLING MODULES IN THE RACK................................................................................................................................40
APPENDIX A – SRF – SERVICE REQUEST FORM .....................................................................................A.1
APPENDIX B – SMAR WARRANTY CERTIFICATE.....................................................................................B.1

I/O MODULES – Digital and Analog Input/Output
7
DF11/DF12/DF13/DF14 - DIGITAL INPUTS
MODULES - DC (SINK)
DF11 (2 Isolated Groups of 8 Digital Inputs 24 Vdc - Sink)
DF12 (2 Isolated Groups of 8 Digital Inputs 48 Vdc - Sink)
DF13 (2 Isolated Groups of 8 Digital Inputs 60 Vdc - Sink)
DF14 (2 Isolated Groups of 8 Digital Inputs 125 Vdc - Sink)
Description
The module senses the DC input voltage and converts it into a True (ON) or False (OFF) logic signal. It has
2 optically isolated groups from each other and IMB.
PWR-A
0
DF11
1
2
4
3
2 G 8x 24 Vdc In - Sink
PWR-B
0
1
2
3
4
5
6
7
6
7
5
smar
Vcc
Yellow
Green
IMB
In1A
In2A
In1B
V
ext1
V
ext2
In2B
001/11 - 2 Groups of 8 24 Vdc Digital Inputs - Sink
PWR-A
10B
1A
PWR-B
GND-A
GND-B
2A
3A
4A
5A
6A
7A
8A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
BRN01
Figure 1 – Details of the DF11 Module
Technical Specifications
ARCHITECTURE
Number of Inputs 16
Number of Groups 2
Number of Inputs per Group 8
ISOLATION
Optical Isolation between Groups and IMB 5000 Vac
EXTERNAL POWER
Power Supply
20 - 30 Vdc (DF11)
36 - 60 Vdc (DF12)
45 - 75 Vdc (DF13)
95 - 140 Vdc (DF14)
Typical Consumption per Group
65 mA @ 24 Vdc (DF11)
65 mA @ 48 Vdc (DF12)
62 mA @ 60 Vdc (DF13)
40 mA @ 125 Vdc (DF14)
Power Supply Indicator Green LED

I/O MODULES – User’s Manual
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INTERNAL POWER
Provided by the IMB Bus 80 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.4 W
Power Supply Indicator None
INPUTS
ON State Voltage Range (Logic “1”)
20 - 30 Vdc (DF11)
36 - 60 Vdc (DF12)
45 - 75 Vdc (DF13)
95 - 140 Vdc (DF14)
OFF State Voltage Range (Logic “0”)
0 - 5 Vdc (DF11)
0 - 9 Vdc (DF12)
0 - 12 Vdc (DF13)
0 - 25 Vdc (DF14)
Typical Impedance per Point
3.9 KΩ(DF11)
7.5 KΩ(DF12)
10 KΩ(DF13)
39 KΩ(DF14)
Typical Current per Point
8 mA @ 24 Vdc (DF11)
8 mA @ 48 Vdc (DF12)
7.5 mA @ 60 Vdc (DF13)
5 mA @ 125 Vdc (DF14)
Status Display Yellow LED
SWITCHING INFORMATION
Transition Time from “0” to “1” 30 μs
Transition Time from “1” to “0” 50 μs
TEMPERATURE
Operation -10 °C to 60 °C (14 ºF to 140 ºF)
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.285 kg
CABLES
One Wire 14 AWG (2 mm2)
Two Wires 20 AWG (0.5 mm2)

I/O MODULES – Digital and Analog Input/Output
9
DF15 - DIGITAL INPUTS MODULE
DC (SOURCE)
DF15 (2 Groups of 8 Digital Inputs 24 Vdc - Source)
Description
The module senses the DC input voltage and converts it into a True (ON) or False (OFF) logic signal. It has
2 optically isolated groups from each other and IMB.
V
cc
Yellow
Green
IM
B
In1A
In2A
In1B
V
ext1
V
ext2
In2B
smar
PWR-A
0
DF15
1
2
4
3
2 G 8x 24 Vdc In - Source
PWR-B
0
1
2
3
4
5
6
7
6
7
5
PWR-A
PWR-B
GND-A
GND-B
005/15 - 2 Groups of 8 24 Vdc Digital Inputs - Source
1A
2A
3A
4A
5A
6A
7A
8A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
10B
BRN01
Figure 2 – Details of the DF15 Module
Technical Specifications
ARCHITECTURE
Number of Inputs 16
Number of Groups 2
Number of Inputs per Group 8
ISOLATION
Optical Isolation between Groups and IMB 5000 Vac
EXTERNAL POWER
Power Supply 20 – 30 Vdc
Typical Consumption per Group 65 mA
Power Supply Indicator Green LED
INTERNAL POWER
Provided by the IMB 80 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.4 W
Power Supply Indicator None

I/O MODULES – User’s Manual
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INPUTS
ON State Voltage Range (Logic “1”) 0 – 5 Vdc @ Zload < 200 Ω
OFF State Voltage Range (Logic “0”) 20 – 30 Vdc @ Zload >10 KΩ
Typical Impedance per Point 3.9 KΩ
Typical Current per Point 7.5 mA
Status Display Yellow LED
SWITCHING INFORMATION
Transition Time from “0” to “1” 30 μs
Transition Time from “1” to “0” 50 μs
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.285 kg
CABLES
One Wire 14 AWG (2 mm2)
Two Wires 20 AWG (0.5 mm2)

I/O MODULES – Digital and Analog Input/Output
11
DF16/17 - DIGITAL INPUTS MODULES - AC
DF16 (2 Groups of 4 Digital Inputs 120 Vac)
DF17 (2 Groups of 4 Digital Inputs 240 Vac)
Description
This module senses the AC input voltage and converts it to a True (ON) or False (OFF) logic signal. It has
2 optically isolated groups from each other and IMB.
A
C NeutralA
In1
In2
In3
In4
A
C NeutralB
In5
In6
In7
In8
V
cc
Green
smar
DF16
2 G 4x 120 Vac In
+5VDC
0
1
0
1
2
3
3
2
010/16 - 2 Groups of 4 120 Vac Digital Inputs
1A
2A
3A
4A
5A
6A
7A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
10B
8A
BRN01
Vcc
Yellow
IMB
Figure 3 – Details of the DF16 Module
Technical Specifications
ARCHITECTURE
Number of Inputs 8
Number of Groups 2
Number of Inputs per Group 4
ISOLATION
Optical Isolation between Groups and IMB 5000 Vac
EXTERNAL POWER
Power Supply 120 Vac (DF16)
240 Vac (DF17)
Typical Consumption per Point 10 mA
Power Supply Indicator None
INTERNAL POWER
Provided by the IMB 50 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.25 W
Power Supply Indicator Green LED

I/O MODULES – User’s Manual
12
INPUTS
ON State Voltage Range (Logic “1”) 100 - 140 Vac (DF16)
200 - 264 Vac (DF17)
OFF State Voltage Range (Logic “0”) 0 - 30 Vac (DF16)
0 - 50 Vac (DF17)
Typical Current per Point 10 mA @ 60 Hz
Status Display Yellow LED
SWITCHING INFORMATION
Transition Time from “0” to “1” 5 ms
Transition Time from “1” to “0” 42 ms
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.285 kg
CABLES
One Wire 14 AWG (2 mm2)
Two Wires 20 AWG (0.5 mm2)

I/O MODULES – Digital and Analog Input/Output
13
DF18/DF19 - DIGITAL INPUTS MODULES AC
HIGH DENSITY
DF18 (2 Groups of 8 Digital Inputs 120 Vac)
DF19 (2 Groups of 8 Digital Inputs 240 Vac)
Description
This module senses the AC input voltage and converts it to a True (ON) or False (OFF) logic signal. It has
2 optically isolated groups from each other and from IMB.
A
C NeutralA
In1A
In2A
A
C NeutralB
In3A
In1B
In2B
In3B
smar
+5VDC
DF18
0
1
3
2
2 G 8x 120 Vac In
0
1
2
3
4
5
6
7
5
6
7
4
1A
2A
3A
4A
5A
6A
7A
8A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
10B
012/18 - 2 Groups of 8 120 Vac Digital Inputs
BRN01
V
cc
Green
V
cc
Y
ellow
IMB
Figure 4 – Details of the DF18 Module
Technical Specifications
ARCHITECTURE
Number of Inputs 16
Number of Groups 2
Number of Inputs per Group 8
ISOLATION
Optical Isolation between Groups and IMB 5000 Vac
EXTERNAL POWER
120 Vac (DF18)
Power Supply 240 Vac (DF19)
Typical Consumption per Point 10 mA
Power Supply Indicator None
INTERNAL POWER
Provided by the IMB 87 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.435 W
Power Supply Indicator Green LED

I/O MODULES – User’s Manual
14
INPUTS
100 - 140 Vac (DF18)
ON State Voltage Range (Logic “1”) 200 - 264 Vac (DF19)
0 - 30 Vac (DF18)
OFF State Voltage Range (Logic “0”) 0 - 50 Vac (DF19)
Typical Current per Point 10 mA @ 60 Hz
Status Display Yellow LED
SWITCHING INFORMATION
Transition Time from “0” to “1” 5 ms
Transition Time from “1” to “0” 42 ms
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.300 kg
CABLES
One Wire 14 AWG (2 mm2)
Two Wires 20 AWG (0.5 mm2)

I/O MODULES – Digital and Analog Input/Output
15
DF20 - PUSH-BUTTON SWITCHES MODULE
DF20 (1 Group of 8 Push-Button Switches)
Description
This module simulates 8 discrete inputs through the use of switches. The module can be used as a set key.
That may be useful to interact with the logic of the program or in the debugging process for verification of
functionality and optimization.
smar
+5VDC
DF20
0
1
1 G 8x Push-Button Switches
4
5
6
7
3
2
020/20 - 1 Group of 8 Push-Button Switches
0
1
3
2
4
5
6
7
BRN01
Figure 5 – Details of the DF20 Module
Technical Specifications
ARCHITECTURE
Number of Inputs 8
Number of Groups 1
Number of Inputs per Group 8
INTERNAL POWER
Provided by the IMB Bus 45 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.225 W
Power Supply Indicator Green LED
SWITCHES
Status Display Yellow LED
Indicator Logic When Active
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.250 kg

I/O MODULES – User’s Manual
16
DF21 - DIGITAL OUTPUTS MODULE
DC (SINK)
DF21 (1 Group of 16 Digital Outputs 24 Vdc – Sink)
Description
This module is designed with open collector NPN transistors that are able to drive relays, incandescence
lamps, solenoids and other loads with up to 0.5 A per output. It has one group optically isolated from IMB.
Green
IM
B
Yellow
In1A
In2A
In1B
V
ext1
V
ext2
In2B
smar
PWR
DF21
1 G 16x 24 Vdc Out - Sink
10
11
12
13
14
15
0
1
2
4
3
8
9
6
7
5
101/21 - 1 Group of 16 24 Vdc Digital Outputs - Sink
PWR
PWR
GND
GND
1A
2A
3A
4A
5A
6A
7A
8A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
10B
BRN01
Figure 6 – Details of the DF21 Module
Technical Specifications
ARCHITECTURE
Number of Outputs 16
Number of Groups 1
Number of Outputs per Group 16
ISOLATION
Optical Isolation between Groups and IMB 5000 Vac
EXTERNAL POWER
Power Supply 20 - 30 Vdc
Typical Consumption per Group 65 mA
Power Supply Indicator Green LED
INTERNAL POWER
Provided by the IMB 70 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.35 W
Power Supply Indicator None

I/O MODULES – Digital and Analog Input/Output
17
OUTPUTS
Maximum Switched Voltage 30 Vdc
Maximum Saturation Voltage 0.55 V @ 0.5 A
Maximum Current per Output 0.5 A
Indicator Logic ON when the transistor is On.
Maximum Leakage Current 10 μA @ 30 Vdc
Switch Capacity for Bulbs 15 W
Status Display Yellow LED
INDEPENDENT PROTECTION PER OUTPUT
Thermal Shutdown 165 ºC
Thermal Hysteresis 15 ºC
Over-Current Protection 1.3 A (maximum) @ 25 Vdc
SWITCHING INFORMATION
Transition Time from “0” to “1” 250 μs
Transition Time from “1” to “0” 3 μs
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.260 kg
CABLES
One Wire 14 AWG (2 mm2)
Two Wires 20 AWG (0.5 mm2)

I/O MODULES – User’s Manual
18
DF22 - DIGITAL OUTPUTS MODULE
DC (SOURCE)
DF22 (2 Groups of 8 Digital Outputs 24 Vdc – Source)
Description
This module is designed with N_Chanel MOSFETS that are able to drive relays, incandescence lamps,
solenoids and other loads with up to 1 A per output. It has two groups optically isolated.
Green
IM
B
Y
ellow
O1A
O2A
O1B
V
ext1
V
ext2
O2B
O3A
O3B
smar
PWR-A
0
DF22
1
2
4
3
2 G 8x 24 Vdc Out - Source
PWR-B
0
1
2
3
4
5
6
7
6
7
5
102/22 - 2 Groups of 8 24 Vdc Digital Outputs - Source
PWR-B
PWR-A
GND-A
GND-B
1A
2A
3A
4A
5A
6A
7A
8A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
10B
BRN02
Figure 7 – Details of the DF22 Module
Technical Specifications
ARCHITECTURE
Number of Outputs 16
Number of Groups 2
Number of Outputs per Group 8
ISOLATION
Optical Isolation between Groups and IMB 5000 Vac
EXTERNAL POWER
Power Supply 20 - 35 Vdc
Typical Consumption per Group 65 mA
Power Supply Indicator Green LED
INTERNAL POWER
Provided by the IMB 70 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0.35 W
Power Supply Indicator None

I/O MODULES – Digital and Analog Input/Output
19
OUTPUTS
Maximum Switched Voltage 35 Vdc
Maximum Saturation Voltage 1 A @ 0.3 Vdc
Maximum Current per Output 1 A
Indicator Logic ON when the transistor is
ON
Maximum Leakage Current 200 μA @ 35 Vdc
Switch Capacity for Bulbs 15 W
Status Display Yellow LED
INDEPENDENT PROTECTION PER OUTPUT
Over-current Protection 5.3 A
SWITCHING INFORMATION
Transition Time from “0” to “1” 600 μs
Transition Time from “1” to “0” 300 μs
DIMENSIONS AND WEIGHT
Dimensions (W x D x H) 39.9 x 137.0 x 141.5 mm
1.57 x 5.39 x 5.57 in
Weight 0.260 kg
CABLES
One Wire 14 AWG (2 mm2)
Two Wires 20 AWG (0.5 mm2)

I/O MODULES – User’s Manual
20
DF23 - DIGITAL OUTPUTS MODULE
AC (TRIAC)
DF23 (2 Groups of 4 Digital Outputs 120/240 Vac – Triac)
Description
This module is designed to drive relays, pilot lamps, valves and other loads up to 1 A per output. It has 2
optically isolated groups from each other and from IMB. These outputs are able to switch any voltage from
20 to 240 Vac.
Green
IMB
Yellow
ZC
F A
F B
O2A
O1A
O1B
O2B
V
cc
V
cc
110/23 - 2 Groups of 4 120 / 240 Vac Digital Outputs - Triac
1A
2A
3A
4A
5A
6A
7A
8A
9A
10A
1B
2B
3B
4B
5B
6B
7B
8B
9B
10B
BRN02
smar
+5VDC
0
DF23
1
2
2 G 4x 120/240 Vac Out - Triac
0
1
2
3
3
Figure 8 – Details of the DF23 Module
Technical Specifications
ARCHITECTURE
Number of Outputs 8
Number of Groups 2
Number of Outputs per Group 4
ISOLATION
Optical Isolation between Groups and IMB 2500 Vac
EXTERNAL POWER
Power Supply 20 - 240 Vac; 45 - 65 Hz
Typical Consumption per Group 4 A
Power Supply Indicator None
Protection One fuse per group.
INTERNAL POWER
Provided by the IMB 70 mA (maximum) @ 5 Vdc
Total Maximum Dissipation 0,35 W
Power Supply Indicator Green LED