SmokeCloak VALI Series User manual

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VALI instruction
REPLACEMENT OF VALI FAN

PLEASE NOTE!
FOR CLARITY,
THE VERTICAL STRAP IS REMOVED
IN THE FOLLOWING PHOTOS
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VALI Instruction
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(Requires Fan Replacement Kit)Instruction – Replacement of Vali Fan
Remove the 4 x M4x10
Taptites holding the
electronics Top Cover in
place as shown left.
Then disconnect the IDC
Cable and Earth Lead as
shown below.
Now remove the 2 x
M4x10 Black Pozzi
Screws and remove
the silver spacer on the
electronics module as
shown. This will allow you
to slide the Electronics
Module away from the
main chassis to allow
access to the screws
holding the Electronics
Top Cover in place.
Remove power lead,
then disconnect battery
leads. Also remove Fluid
Sensor and Fluid Bottle to
prevent possible damage
during procedure.
Repeat the above steps and
remove the R/H side cover.
Slide the L/H side cover
away from the main body
ensuring that the Earth
lead is disconnected.
Remove the L/H side
cover by removing the
Hole Plugs and loosening
the four screws.

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VALI Instruction
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(Requires Fan Replacement Kit)Instruction – Replacement of Vali Fan
Now remove the 4 x M3
Nylocs holding the faulty
Fan in place. If necessary,
gently space the two
upper elements of the
Heat Exchanger to provide
access to the upper Nyloc.
Now remove the 4 x M3
Nylocs holding the faulty
Fan in place. If necessary,
gently space the two
upper elements of the
Heat Exchanger to provide
access to the upper Nyloc.
Now remove the 2 x
M4x10 Black Taptite
Screws holding the small
Fluid Pipe Bracket in
place as shown. This
will enable you to gently
manoeuver the Fluid Pipe
to provide access to the
fan if necessary.
Now gently lever the uid
pipe and one-way valve
out from behind the Heat
Exchanger and disconnect
the steel uid pipe as
shown, using a 12mm and
10mm spanner.
Disconnect the Fan Loom
from the PCB and cut off
the connector as shown
below to allow easier
removal. Feed through or
cut any necessary cable
ties to allow removal of
Fan wire.
Now slide away the Top
Cover of the Electronics
Module to provide access
to PCB.

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VALI Instruction
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(Requires Fan Replacement Kit)Instruction – Replacement of Vali Fan
Now secure the
replacement fan to the 4
mounting posts using the
4 x M3 Nylocs removed
earlier.
Pull the excess wire
through and secure neatly
to main loom using
cable ties. Ensure that
no part of the fan wire
is protruding where it
may be cut or damaged
when the side covers are
replaced.
Now connect the Header
onto the PCB as shown,
ensuring that the
connection is secure and
covering all 3 pins.
Then gently feed the
white Header through the
black grommet on the top
of the Electronics Module
as shown.
Gently feed the white
Header on the end of
the fan wire through the
‘upper’ black grommet as
shown.
Place your replacement
Fan onto the mounting
posts ensuring that the
label on the center of the
fan is facing outwards and
that the wire is orientated
as shown.

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VALI Instruction
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(Requires Fan Replacement Kit)Instruction – Replacement of Vali Fan
Re-connect Power Lead
and power up machine.
Then re-connect Battery
Leads and 6-Way
Connector and ensure
Fluid Sensor and Fluid
Bottle are correctly re-
connected and installed.
Now slide Electronics
Module back into position
in the chassis and
secure by replacing the
Silver Spacer and the
2 x M4x10 Black Pozzi
Screws as shown.
Secure the Top Cover with
the 4 x M4x10 Black
Taptites removed earlier
and then re-connect IDC
Cable and Earth Lead as
shown.
Now replace the Top
Cover onto the Electronics
Module ensuring that it
slides into the grooves on
the black grommets on
the Electronics Module.
Re-attach the small
metal bracket using the
2 x M4x10 Black Taptite
Screws as shown.
Once Fan is tted and
secure, reconnect the
steel uid pipe to the
one-way valve as shown
and gently re-position
the uid line back into
the area behind the Heat
Exchanger.

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VALI Instruction
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Xx
Xx
Xx Xx
XxInstruction – Replacement of Vali Fan
Slide L/H and R/H covers
back into place ensuring
tabs on inside of each
cover are correctly aligned
with the central vertical
strap. Also, ensure that
the earth leads are re-
connected on both covers.
Finally, tighten the 4 x
screws and replace the 4
x white hole plugs (L/H)
and repeat for the 2 x
screws/hole plugs on the
R/H.

Supplier:
Contact:
MSS Professional A/S
Agerhatten 25
DK - 5220 Odense SØ
Phone [phone]
Fax [phone]
MSS Professional Ltd.
Rectory Court
High Street
Kislingbury
UK - Northants, NN7 4AG
Phone +44 (o) 1604 839 000
Fax [phone]
www.smokecloak.com