Solowave Design Big Backyard SAVANNAH PLAYHOUSE User manual

A S S E M B LY IN S T R U C T IO N S
I M P O R T A N T
Please call toll free: 1-877-WOODSET (966-3738)
For questions, assembly help or assistance with missing or defective parts.
Solo)wave Design
375 Sligo Rd. West • PO Box 10 • N0G 2L1 • Mount Forest, Ontario • Canada
General Inquiries: 8:00am - 4:30pm EST
Toll Free: 1-877-966-3738 • Email: [e-mail]
SAVANNAH PLAYHOUSE
Rev. Oct 3/07

Solowave Design™ uses only Premium playground lumber, ensuring the safest product for your children’s use. Although great care has
been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the
aesthetics of the wood). A light sanding may be required to remove minor splinters. For your information, we have described some
changes that may occur as a result of weathering:
1. Checking - checks are surface cracks in the wood along the grain. 4” x 4” material will experience more checking
than 2”, 1-1/4” or 1” material be cause the surface and interior moisture content will vary more widely than in
thinner wood.
2. Warping - warping refers to any distortion (twisting, cupping) from the true plane that may take place
during weathering.
3. Fading - wood exposed to sunlight, will over time, turn a grey color.
Note: The above changes will not affect the strength of the product
ABOUT OUR WOOD
One of the main reasons for weathering is the effects of water (moisture); the moisture
content of the wood at the surface is different than the interior of the wood. As the
moisture moves in or out of the wood (result of climate changes), the different moisture
content causes tension in the wood, which can result in checking and/or warping.
What causes weathering?
At the factory we have added water repellent to the stain. This water repellent decreases the amount of
water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water repellent, so we
recommend applying a water repellent on a yearly basis (see your local stain and paint supplier for a recommended product). Also if storing
the product before installation, make sure you store out of direct sunlight in a cool dry place.
How can I reduce the amount of weathering to my Play System?
Will weathering affect the strength of my Play System?
Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned
that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.
Important Information: Please ensure page is read
© Solowave Design. All rights reserved.
Solowave assures product quality and safety through third party testing conducted in North America.
Moisture content will vary
throughout any piece of wood
Due to changes in the climate
moisture moves in and out
of the wood
Measuring Tape Drill Safety Glasses #2 Robertson
and #1 Phillips
Level
Tools Required
Square Ruler
Solowave Design Inc. warrants that this product is free from
defect in materials and workmanship for a period of one year from
the original date of purchase. This warranty applies to the original
owner and registrant and is non-transferable.
Regular maintenance such as periodic re-staining, retightening of
screws is required to assure maximum life of your Play House.
This Limited Warranty does not cover:
• Labor for replacement of any defective item(s);
• Incidental or consequential damages;
• Cosmetic defects which do not affect performance or integrity;
• Vandalism; improper use or installation; acts of nature;
• Minor twisting, warping, checking, or any other natural occurring
properties of wood that do not affect perfor mance or integrity.
Big Backyard products have been designed for safety and quality.
Any modications made to the original product could damage
the structural integrity of the unit leading to failure and possible
injury. Solowave Design Inc. cannot assume any responsibility for
modied products. Furthermore, modication voids any and
all warranties.
This product is warranted for RESIDENTIAL USE ONLY. Under no
circumstance should a Big Backyard Play House be used in public
settings such as schools, churches, playgrounds, parks, day cares
and the like. Such use may lead to product failure and potential
injury. Any and all public use will void this warranty.
Limited Warranty

Cupola Roof (4)
1/2 x 5-1/4 x 12"
(38015106)
L
Window Wall (4)
(38018067)
Door Bottom
(38018306) Door Window w/ Screws
(3320594)
Part Identification (Reduced Size Drawings)
AWall Assembly (5)
(38018167)
B C Door Frame
(38018405)
DG
FE
H
I
Shutter (8)
(38013506)
Roof Panel (6)
(38018506)
Large Window w/ Screws(4)
(3320593)
Cupola Top (2)
1/2 x 1 x 7-1/4"
(38015205)
J
Door Top
(38018206)
Flower Box w/ Screws (2)
(3320692)
Cupola Side (2)
1/2 x 3-1/2 x 7-1/4"
(38015005)
K
Cupola Assembly (2)
(38018605)
AA Cupola Center
1/2 x 5-1/4 x 7-3/4"
(38015305)
Gable Vent w/ Screws (2)
(3320690)
Weather Vane
w/ Screws
(3320700)
Page 1

ZJoint Strip (6) 1/4 x 1-5/8 x 47-7/8" (38012567)
VSide Soffit (2) 5/8 x 1-3/4 x 47" (38012905)
TFascia (4) 5/8 x 3 x 31-1/2" (38012605)
WGable Support (2) 5/8 x 5-3/8 x 44-7/8" (38012067)
PShort Wall Connector (2)
3/4 x 1-1/8 x 24" (38013467)
QWall Connector (4) 3/4 x 1-1/8 x 47-7/8" (38013367)
Part Identification (Reduced Size Drawings)
Trim Corner (4) 3/8 x 2 x 47-7/8" (38012705)
X
ORoof Rafter (8) 1 x 1-1/8 x 28-7/8" (38012106)
MLong Rafter Tie (2) 1 x 1-1/8 x 31-1/8" (38012306)
USoffit (4) 5/8 x 3-1/2 x 33" (38013005)
Corner Trim (4) 3/8 x 2 x 47-7/8" (38012405)Y
NShort Rafter Tie (2)
1 x 1-1/8 x 18" (38012206)
SBack Ridge (2) 5/8 x 3-7/8 x 30-3/8" (38013206)
RFront Ridge (2) 5/8 x 4-1/2 x 30-3/8" (38013106)
CC Full Shingle (8)
1/4 x 3-1/4 x 15-3/8"
(98011706)
BB Full Shingle Ripped (8)
1/4 x 1-5/8 x 15-3/8"
(38012806)
Page 2

S4 Pan Screw #6 x 5/8" (48)
(9264990)
S2 Wood Screw #8 x 1-1/2" (74)
(9260512)
Hardware Identification (Actual Size Drawing)
Door Latch w/ Screws
(9201621)
Door Handle w/ Screws (3)
(9201700)
Door Bell w/ Screw
(3320701) Door Hinge w/ Screws (4)
(9201710)
S3 Trim Screw #6 x 1-1/8" (136)
(9224911)
1/8 x 3" Drill Bit
(9300183)
S1 Pan Quadrex #8 x 2" (30)
(9224520)
Angle-Bracket (14)
(9201550)
Truss-Bracket (8)
(9201541)
Page 3

Page 4

Q
Q
S2
S2
Step 1 Front Wall Assembly
To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws
Power-Drive
these screws
S1 X6 (3 per wall) Drive
these screws
by hand
S2 X10
C
S1
Lay Walls on ground for easy assembly
Pre-Drilled Window Wall Pre-Drilled Window Wall
S1 S1
Power-Drive
these screws
Page 6

S2
S2 Q
Q
Step 2 Back Wall Assembly
* Drill 1/8" Pilot Hole
Angle drill as needed
*
*
To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws
Lay Walls on ground for easy assembly
S1 X6
S1
B B B
S1
S2 X10
Page 7

S1
AB
Left Side Wall Assembly
* Drill 1/8" Pilot Hole
Angle drill as needed
Left Side Wall Assembly
S2P
Step 3 Side Wall Assembly
*
*
To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws
Lay Walls on ground for easy assembly
S2 X8
B
A
Right Side Wall Assembly
S1
Right Side Wall Assembly
S2
P
S1 X6
Page 8

Wall Alignment Diagram for Step 4
Right Wall Assembly
Left Wall Assembly
Back Wall Assembly
Front Wall Assembly
Side wall edge flush with siding Side wall edge flush with siding
Side wall edge flush with sidingSide wall edge flush with siding
TOP VIEW
Page 9

of siding for each screw
Drill approx. 1" from top
Step 4 Wall Assembly: Make sure ground is level and playhouse walls are square
* Drill 1/8" Pilot Hole
*
S1
Back Wall Assembly
Right Side
Wall Assembly
Repeat this step with the Front and Left Wall at each corner
S1 X12 (3 per wall joint)
Page 10

Hole reserved for use in Step 7
4 Places
Hole reserved
for use in Step 7
4 Places
Soffit flush with
Wall Connector Soffit flush
with back
of side walls
Step 5 Soffit Assembly: Make sure walls are square before fastening Soffits
To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws
V
V
S2
S2
To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws
S2 X18
S2 X8
S2
S2 U
U
U
U
Hole not used
Hole not used
X8
X10
Page 11

M
S2
Gable Vent Screws (2)
S2
O
O
Gable Vent Gable Vent Screws (4)
Drill 1/8" Pilot Hole
Sharper angle at bottom Sharper angle at bottom
S2 X6 (3 per Truss)
Step 6 Truss Assembly
End-Truss Assembly
Mid-Truss Assembly
To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws
NO O
S2
S2
Repeat above steps to create 2 End-Truss Assemblies and 2 Mid-Truss Assemblies
Sharper angle at bottom Sharper angle at bottom
Drill 1/8" Pilot Holes
S2 X4 (2 per Truss)
S2 X2 (1 per Truss)
Page 12

S2
Continue this process on the back side S2
S2
TOP VIEW
Slight
overhang
to be equal
Slight
overhang
to be equal
S2 X8 (2 per Truss)
Step 7 Attach Truss Assemblies: Make sure walls are square before fastening Trusses
S2
End-Truss Assembly
Mid-Truss Assembly Mid-Truss Assembly
End-Truss Assembly
Truss Alignment Diagram
Page 13

Step 8 Roof Assembly
Continue this step using the Roof Assembly Sequence Diagram (next page)
INSIDE VIEW
S4
Truss-Bracket
Hole used on next
Roof Assembly
S4
Hole not used
Hole used on next
Roof Assembly
Truss-Bracket
3 Places
Angle-Bracket
S4
Align Roof Section with Truss edge,
centered on the Truss beam
Roof end to be flush
with Side Soffit
Roof Alignment H
OUTSIDE VIEW
* Have a helper stand
outside to hold each roof
panel in place, while you
fasten them from the inside
S4 X44
Page 14

Roof Assembly Sequence Diagram
ROOF BOTTOM VIEW
1
2 4
3
S3 X10 (5 per side)
S3
W
INSIDE VIEW (Soffits hidden for clarity)
Drill straight to
avoid splitting
SECTION
VIEW
Step 8 Roof Assembly (continued)
Repeat this step on left side
Gable Support Assembly
6
5
Page 15

Z
4 Holes
S3 X12
Z
to bottom of Soffit
Joint Strip to be tight
S3
S3
S3
ZZZFront / Right Side
4 Holes
X3
S3 X12
Step 9 Joint Trim Assembly
X3
S3
S3
S3
ZZZ
Back / Left Side
Page 16

S3
S3 X
X
S3 X12 (6 per side)
X
5 Holes
Y
3 Holes
X4
X4
Trim edge flush
with siding edge
offset hole
closer to corner
Corner Trim to be tight to bottom of Soffit
Trim surfaces flush
Soffit not shown for clarity
S3 X20 (10 per side)
Step 10 Corner Trim Assembly
Repeat this step on left side
Repeat this step on back side
S3
S3
Y
Y
Page 17

Step 11 Door Assembly
Door Bottom Door Top
2 Places
Door Handles Door Latch & Door Bell
E
*Use Shingles to achieve proper gap around door
CC
*
2 Places
Handle Screws
Door Handles Door Handle
Optional mounting on
Top or Bottom Door
Handle Screws
*Use Shingles to achieve proper gap around door
CC
*
D
CC
*
Door Latch Screws
Door Latch Bar
Door Latches
Hinge Screws
Door Hinge
Hinge Screws
Door Hinge
Door Bell
Door Bell Screw
Page 18