Steam-Whirl SW-10BD User manual

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INSTALLATION, OPERATION & MAINTENANCE MANUAL
GUIDELINES FOR STEAM ROOMS
1. Walls, ceiling and floor must be completely covered with waterproof finish; tile, marble, stone or slate.
2. Any smooth surface flooring that is used such as tile or marble, should include an anti-skid finish to
avoid slipping and injury.
3. Any exposed plaster, plasterboard or sheet rock surface must be well sealed with a commercial quality
waterproof sealer urethane or epoxy, at least 3 coats.
4. Use cement board, DO NOT use green board.
5. Ceiling should be pitched away from the door 1-1/2” per foot or constructed in a gable configuration to
prevent condensation from dripping.
6. Built-in seat should be slightly pitched to allow for condensation run-off.
7. Steam room must be completely enclosed with walls, door, floor and ceiling, but should not be vapor
proof. A slight opening of approximately 1/4” is desired to create movement of the steam.
8. A standard glass shower door is sufficient, a special door is not necessary.
9. Make sure there is a floor drain for condensation run-off and cleaning.
10. Do not install a fan inside steam room. Hot steam rises and will escape through flapper.
11. Windows that are part of the steam room enclosure should be double paned.
12. If using lights inside steam room they must be vapor proof.
13. A deionizer or filter hooked up on incoming water line is helpful in hard/corrosive water areas.
14. Install the steam generator to hot side of water to reduce heating time, unless a water softener is
hooked up. Water softeners are usually hooked up to hot side.
15. Check local utility line voltage and choose appropriate steam generator voltage; 208 Volt or 240 Volt.
16. Make sure the steam generator is installed in an upright and level position and is in a location that is
ACCESSIBLE for Water Level Sensor Probe maintenance.
17. Steam generator should never be located where it is exposed to outside weather conditions, freezing
temperatures, near flammable materials or inside the steam room.
MODELS: SW-10, SW-12 and SW-18
COMMERCIAL SERIES
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
** Certain materials used in the construction of steam rooms may require a larger unit
to produce the desired conditions. Consult an Architect, Designer, Contractor or the
factory to determine all factors necessary to build a suitable and safe steam room.
Larger Generators are available.
• Steam-Whirl’s revolutionary LED self analysis system in the Standard Series generator
simplifies installation and monitors for proper electrical and water feed at all times.
•All stainless steel tanks and components.
•Extensive factory testing for all conditions.
•6 year limited manufacturing warranty.
•Factory assistance provided from blueprint to finished product.
Multiply the length x width x height of the steam room enclosure (A) A
Cubic Feet
** If enclosure walls are constructed of glass, marble, concrete, stone
or slate:
Copy the Figure from box (A) to box (B)
B
Cubic Feet
Total (A) and (B) for total Cubic Feet (C) C
Cubic Feet
INCREASE (C) FOR EACH OF THE FOLLOWING FEATURES OF STEAM ROOM ENCLOSURE
Add 15% for an exterior outside wall D
Add 15% for each additional foot for rooms over 8’ high E
Add 15% for an extra glass panel in addition to the door F
Add boxes (C) through (F) for total Cubic Feet (G)
Select recommended model from the
GENERATOR SIZING GUIDE on Page 3
G
Cubic Feet
1.
2.
3.
4.
5.
CONFIRM THE CORRECT MODEL HAS BEEN SELECTED
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MODEL
MAXIMUM
CUBIC
FEET
CAPACITY KW VOLTS PHASE AMPS BREAKER
SIZE WIRE SIZE
@ 100’
SW-10BD
400 10.0
240 1 42 60A 6AWG
SW-10-3BD 3 24 30A 10AWG
SW-10-8BD 208 1 48 60A 6AWG
SW-10-83BD 3 28 40A 10AWG
SW-12BD
500 11.5
240 1 50 70A 6AWG
SW-12-3BD 3 29 40A 10AWG
SW-12-8BD 208 1 58 80A 4AWG
SW-12-83BD 3 32 50A 8AWG
SW-18BD
800 18
240 1 75 100A 3AWG
SW-18-3BD 3 43 60A 6AWG
SW-18-8BD 208 1 87 110A 2AWG
SW-18-83BD 3 50 70A 6AWG
BD = Blowdown (Factory Installed)
Commercial Series models contain (1) Steam Generator w/Pressure Gauge and Site Glass; (1)Accessory
Kit in choice of finish, (1) Automatic Blowdown w/24Hr Time Clock., Probe Maintenance Instructions and
Installation Instructions.
GENERATOR SIZING GUIDE
INSTALLATION, OPERATION & MAINTENANCE MANUAL
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PRE-INSTALLATION
1. Verify correct model has been sized for the cubic feet and type of steam room using the GENERATOR SIZING
GUIDE on Page 3.
2. Check that the electrical power supply available is adequate for the voltage, amps and phase of the generator
warning
ELECTRICAL SHOCK HAZARD
3. All installations and service must be performed by a qualified electrician and/or plumber and conform to all local
and national codes. The generator must be installed and operated according to the instructions. Failure to do
so will void the warranty and could lead to injury or death due to the live electrical components involved with
installation.
4. Physical size of the unit and accessibility for plumbing service and Water Level Sensor Probe maintenance must
be considered.
INSTALLATION, OPERATION & MAINTENANCE MANUAL
SAFETY INFORMATION
1 Prolonged exposure to steam may cause hyperthermia. Hyperthermia occurs when the internal temperature
of the body reaches a level several degrees above the normal body temperature of 98.6°F. The symptoms of
hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness and
fainting.
2. The effects of hyperthermia include: Failure to perceive heat; failure to recognize the need to exit the steam
room; unawareness of impending risk; fetal damage in pregnant women; physical inability to exit the steam
room; and unconsciousness.
3. The use of alcohol, drugs, or medication can greatly increase the risk of hyperthermia.
4. Some aroma therapy oils may cause an allergic reaction - USE WITH CAUTION.
5. Children under the age of 16 should not use the steam room without an adult.
6. The steam head, steam line, plumbing and other components become hot during operation. The steam head
and plumbing must be installed in a location so that it cannot come into contact with users to prevent burning or
scalding. Insulate plumbing lines for additional protection.
7. After the system is shut down the components will remain hot. Do not come into contact with the steam head or
components until the system has returned to a normal temperature.
warning
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
1. Place the steam generator, optional Thermostat Controller (TC-2) and optional 24 Hr 7 Day Timer in a location
NOT ACCESSIBLE TO CLIENTS but that is ACCESSIBLE TO MAINTENANCE and not more than 40’ from
steam room. ALL steam generators require maintenance.
2. The steam generator should never be located where it is exposed to outside weather conditions or freezing
temperatures, near flammable materials, inside the steam room or where access cannot be gained to Water Level
Sensor Probe for maintenance.
3. Install in an upright and level position.
4. The serial number label should be visible and accessible for service.
5. A minimum of 2’ of open unobstructed space must be left around the top and sides of the generator to allow for
heat dissipation and accessibility for service.
INSTALLATION
Steam
Room
24 H Timer
for
Blowdown
24 Hr/7 Day Timer
for TC-2
Water
Supply
Line
A
C
D
E
F
B
Site Glass
Temperature
Sensor Probe
Optional
60 Min
Timer
STEAM-WHIRL
A
Power Box
&
Power Disconnect
TC-2
G
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IMPORTANT: All plumbing should be done by a qualified plumber and must conform to all local and
national plumbing codes.
warning
ELECTRICAL SHOCK HAZARD
POWERMUSTBEDISCONNECTEDATTHE MAIN ELECTRICALSUPPLYBEFOREMAKINGANYCONNECTIONS
1. Use copper or brass fittings only. DO NOT use galvanized or black iron.
DO NOT USE PLUMBERS PUTTY ON ANY WATER CONNECTIONS
2. A union must be installed close to the generator to facilitate easy removal, if necessary.
3. Tap off any existing water supply line, hot or cold, with 1/2” copper tubing or 1/2” NPT pipe.
4. Flush at least 1 gallon of water to clear line prior to connecting to the 1/4” compression water inlet fitting
(A in Plumbing Diagram) on generator. When tightening this fitting, use two wrenches to avoid strain on Water
Solenoid Valve inside generator.
5. Install a shut-off valve (B in Plumbing Diagram) on the water supply line as close to the generator as possible.
DO NOT USE A SADDLE VALVE
6. For best results Install an inline filter between shut-off valve and generator.
7. For best results, steam generator should be higher than the steam head. If this is not possible, steam line must
slope 1/4” per foot minimum to steam room.
8. Connect 3/4” copper tubing or 3/4” NPT pipe to steam outlet (C in Plumbing Diagram) and run to approximately
8-12” off finished floor in shower or just above deck of bathtub on any wall not interfering with user and at least
12-14” away from seat or bench. For areas with acrylic or other non-heat resistant floors, install steam head 20-
30” off finished floor in shower.
DO NOT PLACE A SHUT-OFF VALVE ON STEAM OUTLET LINE, ONLY ON WATER SUPPLY LINE.
WARNING: DO NOT PLUMB VALLEYS AND DIPS WHERE WATER FROM STEAM CONDENSATION IN THE
LINE COULD COLLECT AND CAUSE BLOCKAGE.
9. Leave approximately 1/2” of threads protruding from finished wall. Place escutcheon on threads and screw on
steam head (D in Plumbing Diagram).Take care not to scratch the steam head with wrench. Rotate steam head
until open slot is facing down.
10. IMPORTANT: Steam head must be installed to prevent users from coming into direct contact with the steam head
and the steam coming from it. While in use the steam head and steam coming directly from it will become hot and
can burn. An optional Steam Diffuser is recommended for small steam rooms.
11. Connect 3/4” copper tubing or NPT pipe to the pressure relief valve (E in Plumbing Diagram) and 1/2” copper
tubing or NPT pipe if using an optional Blowdown (F in Plumbing Diagram). Both of these items must be
installed with a union and plumbed to drain to an approved location.
DO NOT PLUMB THE PRESSURE RELIEF VALVE LINE TO THE STEAM LINE OR INTO THE STEAM
ROOM.
PLUMBING
INSTALLATION, OPERATION & MAINTENANCE MANUAL
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
PLUMBING DIAGRAM
Water Supply Line
24Hr Timer
for Blowdown
Site Glass
E
C
F
A
STEAM-WHIRL
STEAM BATH GENERATOR
MODEL NO SER NO
VOLTS PH AMPS KW
MFG BY STEAM-WHIRL PRODUCTS
LAS VEGAS NV 89118 [phone]
LISTED 16K3
STEAMBATH
EQUIPMENT
C
US
®
LISTED
Pressure Gauge G
Classic Timer
B
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
IMPORTANT: All wiring should be done by a qualified electrician and must conform to all local and
national electrical codes.
warning
ELECTRICAL SHOCK HAZARD
POWER MUST BE DISCONNECTEDAT THE MAIN ELECTRICAL SUPPLY BEFORE MAKINGANY CONNECTIONS
1. Supply wiring should be sized in accordance with the voltage and amps of the unit and suitable for 90°.
2. A separate circuit breaker must be installed and sized according to the GENERATOR SIZING GUIDE (Page 3).
3. Locate the electrical supply line knockout on top of generator enclosure. If this knockout is not going to be used,
DO NOT drill a knockout on the left side of the enclosure (drop down door facing out). Running a electrical supply
line through the left side of the enclosure could potentially damage the low voltage circuit board.
4. Strip 1/2” insulation from the two (2) power wires and the one (1) ground wire.
5. Bring the two (2) incoming electrical supply wires to L1 and L2 and the one (1) ground wire to the ground
terminal.
6. If unit is a 3 Phase, bring the three (3) incoming electrical supply wire to L1, L2 and L3 and the one (1) ground wire
to the ground terminal.
7. Install a power disconnect near unit.
8. Install Timer (G in Plumbing Diagram) according to Timer Installation Instructions.
ELECTRICAL
AUTOMATIC BLOWDOWN
1. All commercial series genrators are equiped with factory installed automatic blowdown, a two position spring return
valve designed to electronically drain the water from the heating tank.
2. Also installed with all commercial generators is a 24 hour time clock wired in series with the automatic blowdown.
The 24 hour timer allows the business owner to regulate when the blow down function is performed. It is ideal to
set the timer to operate when the steam room is not in high demand.
3. The automatic blowdown feature keeps stagnant water from sitting in the tank between uses giving the generator a
longer life and reducing the amount of required maintenance.
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
GENERATOR DIAGRAM
Water Supply Line 1/2” Copper Line, 1/2” NPT Female Thread
Steam Output Line 3/4” Copper Line, 3/4” NPT Female Thread
Pressure Relief Valve 3/4” Copper Line, 3/4” NPT Female Thread, Valve Supplied
4”
20¼”
8¼”
21½”
4”
4½”
STEAM-WHIRL
STEAM BATH GENERATOR
MODEL NO SER NO
VOLTS PH AMPS KW
MFG BY STEAM-WHIRL PRODUCTS
LAS VEGAS NV 89118 [phone]
LISTED 16K3
STEAMBATH
EQUIPMENT
C
US
®
LISTED
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COMMERCIAL SERIES WIRING DIAGRAM - SINGLE PHASE
SW-10 & SW-12
INSTALLATION, OPERATION & MAINTENANCE MANUAL
BUSS
FUSE
BAF-1
BUSS
FUSE
BAF-1
Hi sens
Ground
Lo sens
WL-1
CL-1
WL-2
CL-2
L-2
L-1
PCB Controller
Power
L-1
L-2
L-2
L-1
Coil
Contactor
208/240V Timer 208/240 Load
4532
T
1
Fuses
TIMER COM
NC
NO
T-1
T-2
STEAM-WHIRL
L-2
L-1
Plate Screw
Ground
Blow
Down
Valve
Ground
Ground
Plate Screw
Ground
Plate Screw
Probe
Ground
Heater Tank
Hi Limit Sensor
Classic
Mechanical
Timer
Ground
H2O Solenoid Valve
Capacitor Jumper
Wire Assy
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COMMERCIAL SERIES WIRING DIAGRAM - SINGLE PHASE
SW-18
INSTALLATION, OPERATION & MAINTENANCE MANUAL
BUSS
FUSE
BAF-1
BUSS
FUSE
BAF-1
Hi sens
Ground
Lo sens
WL-1
CL-1
WL-2
CL-2
L-2
L-1
PCB Controller
Power
L-1
L-2
Probe
208/240V Timer 208/240 Load
4532
T
1
Fuses
TIMER COM
NC
NO
T-1
T-2
STEAM-WHIRL
Plate Screw
Ground
Blow
Down
Valve
Ground
Ground
Plate Screw
Ground
Plate Screw
Classic
Mechanical
Timer
Ground
Heater Tank
Hi Limit Sensor
Ground
Coil
L-1
L-2
L-1
L-2
Coil
Contactor
H2O Solenoid Valve
Capacitor Jumper
Wire Assy
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COMMERCIAL SERIES WIRING DIAGRAM - THREE PHASE
SW-10, SW-12 and SW-18
INSTALLATION, OPERATION & MAINTENANCE MANUAL
BUSS
FUSE
BAF-1
BUSS
FUSE
BAF-1
Hi sens
Ground
Lo sens
WL-1
CL-1
WL-2
CL-2
L-2
L-1
PCB Controller
Power
L-1
L-2
L-3
Probe
208/240V Timer 208/240 Load
4532
T
1
Fuses
TIMER COM
NC
NO
T-1
T-2
STEAM-WHIRL
Plate Screw
Ground
Blow
Down
Valve
Ground
Ground
Plate Screw
Ground
Plate Screw
Classic
Mechanical
Timer
Ground
Heater Tank
Hi Limit Sensor
Ground
L-2
Coil
L-1
L-3
L-2
L-1
L-3
Coil
Contactor
H2O Solenoid Valve
Capacitor Jumper
Wire Assy
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SYSTEM INITIALIZATION
1. After connections are completed, make sure power and water are on.
2. Turn on timer and allow sufficient time for unit to react.
3. Timer can be turned off manually before set time has elapsed.
INSTALLATION, OPERATION & MAINTENANCE MANUAL
CLASSIC SERIES TIMER INSTALLATION
1. Turn power off at circuit breaker or fuse panel.
2. Timer should be located on a wall outside the steam room, 5’ away.
3. Run 14 AWG wire from back of timer 1-NO and 1-C to T1 & T2 on terminal block inside steam generator.
4. Insert wired timer into a 2-1/2” (min) deep wall box with “TOP” indicated on front cover in proper position.
5. Fasten to wall box using the two (2) screws supplied.
6. Fasten the wall plate to the timer using the two (2) screws supplied with the plate. The screws must be self-
tapped into the timer body and will require gentle inward pressure while firmly turning the screw.
7. Position small plastic timer dial so that “OFF” is in the up position. Install the hex nut and tighten.
8. Push knob onto timer shaft, handle facing down.
2½” min
Step 4
Step 2
Step 5
Step 6
Step 7
STEAM-WHIRL
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
TC-2 TEMPERATURE CONTROL to 60 MIN TIMER WIRING DIAGRAM
COM
Stage
1
240
120
CNC
NO
L1
L2
T1
T2
C
CNO
NC 1
1
2
2
TOP
PART NO:
C9360NONC
#90-4325 CLASSIC 60 MIN MECHANICAL TIMER
TEMPERATURE CONTROL
TERMINAL BLOCK
ON STEAM UNIT
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
TC-2 TEMPERATURE CONTROL TO TIME CLOCK WIRING DIAGRAM
COM
Stage
1
240
120
CNC
NO
1
2
3
4
5
TIMER COM
NO
NC
T
L1
L2
T1
T2
#4320 TIMER 24HR 7DAY
208/240V TIMER, 208/240V LOAD
TERMIAL BLOCK
ON STEAM UNIT
TEMPERATURE CONTROL
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MAINTENANCE
warning
ELECTRICAL SHOCK HAZARD
POWER MUST BE DISCONNECTED AT THE MAIN ELECTRICAL SUPPLY BEFORE PERFORMING ANY
MAINTENANCE
1. The steam generator is designed for unattended operation and requires little maintenance.
2. Water Level Sensor Probe maintenance is as follows:
•Shut off main electrical breaker.
•Open dropdown door in front panel of generator enclosure and with a volt meter test that there is not
voltage on power side of the Terminal Block L1 and L2. (See DIAGRAMS on Pages 10, 11 and 12)
•On left side of heater tank locate the Water Level Sensor Probe and disconnect red and black wires
from the top.
•Carefully unscrew Water Level Sensor Probe.
•Sand off any calcium build-up or debris on sensor tips.
DO NOT CUT OR TRIM SENSOR WIRES.
•Apply white teflon tape around thread.
•Carefully screw Water Level Sensor Probe back in.
•Reinstall red and black wires to top of sensor.
•Turn on main electrical breaker.
NOTE:
This maintenance is suggested for any service specialist. Iron content in local water will determine the
frequency of probe service. Start out at least once a month and if the probe is clean and not coated,
then try every two months, etc. More frequent servicing of the probe may be needed if the unit is in an
extremely hard water area or the water is supplied by a well.
INSTALLATION, OPERATION & MAINTENANCE MANUAL
WATER LEVEL SENSOR PROBE
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
MODEL # ____________________________________________________________
DESCRIPTION ____________________________________________________________
SERIAL # ____________________________________________________________
WATER SENSOR PROBE MAINTENANCE SCHEDULE:
1st Cleaning Suggested: ______________________________________________________
2nd Cleaning Check: ___________________________________________________________
3rd Cleaning Check: ___________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
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WARRANTY
Steam-Whirl Products warranties its products to be free of
defects in workmanship and material, under normal use
and maintenance, for a period of (6) years from the date
of original purchase.
Steam-Whirl Products liability under this warranty shall
be limited to repair or replacement of products that have
been determined to be defective in either materials of
workmanship by an agent or representative of Steam-
Whirl Products. If repair or replacement cannot be made
on the premises by such agent or representative then the
product should be sent to the service facility.
Technical Service
STEAM-WHIRL PRODUCTS
3775 W Teco Ave #5
Las Vegas, NV 89118-6827
800-232-7832
Productsbeingsenttotheservicefacilityneedtohaveprior
approval and an RMA # (RETURNED MERCHANDISE
AUTHORIZATION #) assigned. The products are to be
packed in a well padded box, include RMA#, name, return
address and daytime phone number along with a short
description of problems. Mail or ship the unit, prepaid, to
the above address.
Ifthe productis returnedfora defectother thanin materials
or workmanship a reasonable charge will be made for
parts, labor and shipping.
This warranty shall be void and/or does not cover the
following:
1) Charges for parts or labor incurred before delivery
of product to the address above.
2) Any damage or defect caused by the installer,
service company, user or any other person.
3) Installation is not in accordance with the installation
instructions provided with the product and/or
installation by a person other than a licensed
electrician or plumber.
4) Deterioration due to normal wear and tear.
5) Misuse, accident, incorrect operation, lack of
proper maintenance, acts of God.
6) Chemical corrosion.
7) Alteration of product in any way.
8) Exposure to outside weather conditions or
temperatures.
9) Contact shows evidence of short circuiting.
10) Damage incurred in transit. The user or installer
must examine the product immediately on delivery,
before installation and report any damage to the
carrier and the seller.
11) Shipping costs to or from warranty service facility
unless required by applicable law.
12) Repair or replacement of any installation materials
including, but not limited to, tiles, marble, etc or
costs relating to obtaining access for repair,
removal or reinstallation of the product or a
replacement product.
It is the responsibility of the user, installer or contractor to
provide access for service and removal of the product, if
necessary. Steam-Whirl Products is not responsible for
any costs relating to accessing the product or its removal.
The dealer, distributor and/or installer is responsible for
knowing the applicable building codes and the dealer and/
or distributor should notify the installer of same or confirm
that the installer is aware of the applicable building codes.
Building codes vary from location to location and Steam-
Whirl Products cannot be responsible for knowledge of
such codes.
No other company or person has any authority to make
any warranties or representations concerning Steam-
Whirl Products or the products. Accordingly, Steam-Whirl
Products is not responsible for any such warranties or
representations.
Steam-Whirl Products has not made and does not make
any warranty, either expressed or implied, about the
condition, merchantability, design or operation of the
product or its fitness for any particular use or purpose, or
the quality of the materials or workmanship in the product
or any other representation or warranty beyond the terms
of this warranty
Steam-Whirl Products shall not be liable for the user’s
incidental or consequential damages. User acknowledges
that the price of the product would be higher if Steam-
Whirl Products were liable for consequential or incidental
damages.
Some states do not allow the exclusion or limitation,
in whole or in part, of warranties or the exclusion of
consequential or incidental damages, therefore the above
limitation or exclusions may not be applicable to you.
Steam-Whirl Products warranty obligation shall be
discharged upon tender of repair or replacement. User’s
refusal to accept the tender terminates Steam-Whirl
Products’ warranty obligation.
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